Conventional controls, such as controls used in aircraft to control, for example, deployment of flaps, engine thrust, landing gear deployment, brake system activation, etc., include control slide guide arrangements with depressions (or other type of structural features, such as slots, to hold a control structure in place) defining positions into which the control structure could be moved. Such arrangements are susceptible to accidental movement of a moveable structure, such as a lever, into positions that the user (e.g., pilot) did not intend.
For example, a user may accidently move a lever into an unintended position in the assembly (e.g., one of the plurality of depressions) corresponding to an operation that is initiated when the lever is moved to that position. For instance, an accidental movement of a flaps control lever into a position corresponding to full deployment of the flaps while the aircraft is traveling at a high speed and at high altitude could result in significant turbulence to the aircraft.
Disclosed are assemblies, systems, devices, methods, and other implementations of using one or more rotatable gates and/or fixed (stationary) gates to control the movement of a moveable mechanical structure such as a lever.
The implementations described herein include assemblies with a specified gate pattern to control the movement of, for example, a cockpit control lever for an aircraft. When the movement of a cockpit control lever needs to be restricted to steps in any direction, a series of stationary gates and bulks may be combined with, for example, rotatable gates. In order to move the lever, a collar or trigger may be raised or lowered by an operator to allow cross-pins, for example, to pass the gates or bulks. Steps or increments may be controlled by alternating the placement of the gates (slidable and/or rotatable, as well as stationary gates) and numbers of cross pins. Special combinations of motion may be established to restrict the “jumps” between the gates, thus producing a unique control.
Accordingly, in some variations, a gate to control movement of mechanical structures is disclosed. The gate includes a rotatable body, and at least two appendages extending from the rotatable body, including a first appendage configured to stop rotational movement of the gate in a first direction beyond a first angular position when the first appendage contacts a blocking structure, and a second appendage configured to contact a moveable mechanical structure external to the gate that, when the moveable mechanical structure contacts the second appendage, actuates the gate to cause rotation of the gate.
Embodiments of the gate may include at least some of the features described in the present disclosure, including one or more of the following features.
The gate may further include one or more springs configured to stop rotational movement of the gate in a second direction beyond a second angular position when the one or more springs contact at least one blocking structure, the one or more springs being biased to cause the rotatable body to return to a resting angular position when the gate is not actuated.
The rotatable body may include a disc.
In some variations, an assembly is disclosed. The assembly includes a moveable mechanical structure, and a gate to control movement of the moveable mechanical structure. The gate include a rotatable body, and at least two appendages extending from the rotatable body, including a first appendage configured to stop rotational movement of the gate in a first direction beyond a first angular position when the first appendage contacts a blocking structure, and a second appendage configured to contact the moveable mechanical structure that, when the moveable mechanical structure contacts the second appendage, actuates the gate to cause rotation of the gate.
Embodiments of the assembly may include at least some of the features described in the present disclosure, including at least some of the features described above in relation to the gate, as well as one or more of the following features.
The moveable mechanical structure may include a lever configured to be moved along a pre-determined path. The lever may be a lever to control flap extension in an aircraft.
The blocking structure may include an archway including a slot defining the pre-determined path in which the lever is configured to be moved.
The assembly may further include one or more stationary gates, with each of the one or more stationary gates including at least one of, for example, a member defining a depression that is configured to prevent movement of the moveable mechanical structure when a cross-pin extending transversely from the moveable mechanical structure is lowered into the depression, and/or a bulk protrusion extending from an elevated supporting structure that is configured to prevent movement of the moveable mechanical structure when the cross-pin contacts the bulk protrusion.
The moveable mechanical structure may further include another cross-pin extending transversely from the moveable mechanical structure, the other cross-pin configured to actuate the second appendage of the rotatable gate when the other cross-pin contacts the rotatable gate.
The assembly may further include one or more additional gates to control movement of the moveable mechanical structure, each of the one or more additional gates including a corresponding rotatable body, and corresponding at least two appendages extending from the corresponding rotatable body, including a corresponding first appendage configured to stop rotational movement of the corresponding each of the one or more additional gates in a corresponding first direction beyond a corresponding first angular position when the first corresponding appendage contacts a corresponding blocking structure, and a corresponding second appendage configured to contact the moveable mechanical structure that, when the moveable mechanical structure contacts the corresponding second appendage, actuates the corresponding each of the one or more additional gates to cause rotation of the corresponding each of the one or more additional gates.
The rotatable gate may define a pre-determined sequence of actuation operations required to be applied to the moveable mechanical structure to move the mechanical structure from a first position to a second position. The pre-determined sequence of operations may include one or more of, for example, an operation to push the moveable mechanical structure, an operation to pull a cross-pin of the moveable mechanical structure, and/or an operation to release the cross-pin of the moveable mechanical structure.
In some variations, another assembly is disclosed. The assembly includes a moveable mechanical structure, and one or more rotatable gates to control movement of the moveable mechanical structure, with each of the one or more rotatable gates including a rotatable body, and an appendage extending from the rotatable body, the appendage configured to contact the moveable mechanical structure that, when the moveable mechanical structure contacts the appendage, actuates the gate to cause rotation of the gate. The assembly further includes one or more stationary gates, with each of the one or more stationary gates including one or more of, for example, a member defining a depression that is configured to prevent movement of the moveable mechanical structure when a cross-pin extending transversely from the moveable mechanical structure is lowered into the depression, and/or a bulk protrusion extending from an elevated supporting structure that is configured to prevent movement of the moveable mechanical structure when the cross-pin contacts the bulk protrusion.
Embodiments of the assembly may include at least some of the features described in the present disclosure, including at least some of the features described above in relation to the gate and the first assembly, as well as one or more of the following features.
The assembly may further include one or more springs coupled to the rotatable body of at least one of one or more rotatable gates, the one or more springs biased to cause the rotatable body of the at least one of the one or more rotatable gates to return to a resting angular position when the at least one of the one or more rotatable gates is not actuated.
The one or more rotatable gates and the one or more stationary gates may define a pre-determined sequence of actuation operations required to be applied to the moveable mechanical structure to move the mechanical structure from a first position to a second position.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly or conventionally understood. As used herein, the articles “a” and “an” refer to one or to more than one (i.e., to at least one) of the grammatical object of the article. By way of example, “an element” means one element or more than one element. “About” and/or “approximately” as used herein when referring to a measurable value such as an amount, a temporal duration, and the like, is meant to encompass variations of ±20% or ±10%, ±5%, or +0.1% from the specified value, as such variations are appropriate to in the context of the systems, devices, circuits, methods, and other implementations described herein. “Substantially” as used herein when referring to a measurable value such as an amount, a temporal duration, a physical attribute (such as frequency), and the like, is also meant to encompass variations of ±20% or ±10%, ±5%, or +0.1% from the specified value, as such variations are appropriate to in the context of the systems, devices, circuits, methods, and other implementations described herein.
As used herein, including in the claims, “or” and “and” as used in a list of items prefaced by “at least one of” or “one or more of” indicates that any combination of the listed items may be used. For example, a list of “at least one of A, B, or C” includes any of the combinations A or B or C or AB or AC or BC and/or ABC (i.e., A and B and C). Furthermore, to the extent more than one occurrence or use of the items A, B, or C is possible, multiple uses of A, B, and/or C may form part of the contemplated combinations. For example, a list of “at least one of A, B, or C” may also include AA, AAB, AAA, BB, etc.
As used herein, including in the claims, unless otherwise stated, a statement that a function, operation, or feature, is “based on” an item and/or condition means that the function, operation, function is based on the stated item and/or condition and may be based on one or more items and/or conditions in addition to the stated item and/or condition.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure pertains.
Details of one or more implementations are set forth in the accompanying drawings and in the description below. Further features, aspects, and advantages will become apparent from the description, the drawings, and the claims.
Like reference symbols in the various drawings indicate like elements.
Disclosed herein are assemblies, systems, devices, methods, and other implementations, including a gate to control movement of mechanical structures, e.g., levers controlling apparatus, where error tolerance is low, for example, when actuating levers of airplane controls (e.g., for flap deployment, brake controls, landing gear control, etc.) The gate includes a rotatable body (such as, for example, a disc), and at least two appendages (projections) extending from the rotatable body, including a first appendage configured to stop rotational movement of the gate in a first direction beyond a first angular position when the first appendage contacts a blocking structure, and a second appendage configured to contact a moveable mechanical structure external to the gate that, when the moveable mechanical structure contacts the second appendage, actuates the gate to cause rotation of the gate.
In some embodiments, assemblies that incorporate rotatable gates, such as those described herein, may be used to implement pre-determined sequences of actuation operations of a mechanical structure (e.g., pushing, pulling, releasing) that a user would have to perform on the mechanical structure in order to move the mechanical structure from a first position to a second position. This pre-determined sequence of operations (effectively defining a pre-determined path to be taken by the moveable mechanical structure) can reduce the likelihood of an unintended or accidental movement of the mechanical structure in a way that could result in serious consequences. For example, assemblies that include rotatable gates may be used to implement lever controls to deploy landing gears, flaps, and/or other critical systems of an aircraft, to thus prevent accidental deployment of those systems which could result in damage to the aircraft and/or could severely compromise the safety of the pilots and other passengers. The assemblies described herein may be used to control other types of apparatus (e.g., other vehicles or machines) and/or in other types of applications.
With reference to
The gate 110 also includes one or more resilient members, such as springs 118a and 118b, which are configured to stop rotational movement of the gate in a second direction (e.g., counter-clockwise direction) beyond a second angular position of the rotatable gate 110 when the one or more springs contact the blocking structure 120. The one or more resilient members 118a and 118b are biased in such a way so as to cause the rotatable body of the gate 110 to return to a resting angular position when the gate is not actuated.
For example, the two springs 118a and 118b are each coupled to the disc 112 of the gate 110 at two locations. When not actuated, the gate 110 is in its resting position in which, in the example of
The first spring 118a is coupled to the disc 112. When the rotatable gate is rotated in the second direction (i.e., counter-clockwise direction) and is pushed against the bottom surface of the frame 120, the spring 118a becomes compressed or otherwise twisted. When actuation of the rotatable gate to cause counter-clockwise rotation ceases, the compressed/twisted spring exerts a force in the opposite direction (i.e., in a clockwise direction in this example) to cause the rotatable gate to rotate in the clockwise direction.
Operation of the rotatable gate 110, and, more generally, of the assembly 100, will now be described with reference to FIGS. 1 and 3-10, each showing the resultant movements of the various parts of the assembly caused through interaction of the mechanical structure 130 (the lever) with the rotatable gate 110 and with other parts of the assembly 100. In
As depicted in
Particularly, as shown in
To enable the mechanical structure (lever) 130 to continue moving along the frame 120 and/or the supporting plate 140, the cross pin 132b needs to clear the rotatable gate. Accordingly, with reference to
As the cross pin 132b is displaced towards the bottom end of the slot 134b it breaks contact with the second appendage 116 of the rotatable gate 110. Because the appendage 116 is no longer actuated by the cross pin 132b, the appendage 116, and with it the rest of the rotatable gate 110, return to the gate's resting position (e.g., as a result of biasing force exerted by the spring 118b that causes the rotatable gate to rotate in a counter-clockwise direction). The rotatable gate thus returns to its resting position when the cross pins are caused to be lowered towards the bottom ends of their respective slots 134a and 134b. In that position, the cross pin 132a has been lowered into the depression 122d which is located approximately above the rotatable gate 110.
With the rotatable gate 110 having returned to its resting position, and the cross-pins 132a and 132b lowered to the bottom ends of their respective slots, to continue moving the lever 130 to its destination position (assuming the destination position is elsewhere than at the depression 122d), the cross-pins 132a and 134b need to be lifted again. Thus, with reference to
As noted, in some implementations, additional movement control structures, such structures similar to the rotatable gate 110, may be used and placed in such positions relative to the frame 120 of the assembly 100 where it may be desired, for example, to prevent accidental errant movement of the lever 130 into a particular position. For example, is some implementations, it may be required that before the lever is moved to a position where it is placed in the depression 122b, the lever should first be required to be placed in the depression 122c. Under such circumstances, to implement such a movement sequence one or more additional rotatable gates, such as the gate 110, may be included in the assembly in a position that is approximately under the depression 122c. Furthermore, such additional gates could be positioned above the depressions defined in the frame 120 and/or below the depressions (as done in relation to the rotatable gate 110). Using such rotatable gates would enable preventing the cross-pins 132a and/or 132b from moving past such rotatable gates without first lowering the cross-pins into them. Thus, as noted, the use of rotatable gates, such as the gate 110, enables implementation of a pre-determined (e.g., programmable) sequence of movement operations, that in turn provides better control of movement undertaken by a moveable mechanical structure (such as the lever 130) to prevent errant operations.
In some implementation, when the lever 130 (or some other moveable mechanical structure) moves in the opposite direction (i.e., in a direction towards the depression 122n) and reaches the rotatable gate 110, the cross-pin 132b will generally slide under the appendage 114, and will push the appendage 116 so as to cause the gate 110 to rotate in a counter-clockwise direction. The cross-pin 132b will be able to pass through the space opened between the appendage 116 and the protrusion 142 as a result of the counter-clockwise movement of the appendage 116 (and of the gate 110). Thus, in some implementation, the rotatable gate 110 can be configured to restrict movement of the lever 130 (or of some other moveable structure) in only one direction. That is, the gate 110 may be configured to require that the lever follow a pre-determined sequence of operations in order to move past the gate 110 in that particular direction, but to not require that any special sequence of operations be followed in order to move the lever 130 past the gate 110 in the opposite direction. In some embodiments, a rotatable gate may be configured to restrict movement of a lever, or some other moveable structure, in two directions (e.g., clockwise and counter-clockwise).
In some implementations, other types of gates to control the movement of moveable mechanical structures, such as levers, may be used. For example, in some embodiments, assemblies may be implemented that include a rotatable gate similar to the rotatable gate 110 of
Thus, with reference to
The gate 210 may also include one or more resilient members, such as springs 218a and 218b, which are biased in such a way to cause the rotatable body of the gate 210 to return to a resting angular position when the gate 210 is not actuated. For example, the spring 218b may be coupled to a frame and to the rotatable gate 210. When the rotatable gate 210 is actuated and is rotated clockwise, the spring 218b is stretched. When the rotatable gate 210 is released, the stretched spring 218b can exert torque in a generally counter-clockwise direction, and will thus cause the rotatable gate to rotate in a general counter-clockwise direction towards the rotatable gate's initial rest position.
With reference to
Once the released cross-pin 232 is sufficiently lifted/elevated so that it breaks contact with the appendage 214 of the gate 210, the gate 210 will be rotated in a counter-clockwise direction as a result of, for example, the forces exerted by the springs 218a and/or 218b, towards the gate's resting angular position. Subsequent to the counter-clockwise rotation of the gate 210, the cross-pin 232 can now pass through the space defined between the appendage (after sufficient counter-clockwise rotation by the appendage 214) and the protrusion 220, enabling the cross-pin 232, and thus the lever 230, to continue moving towards other positions in the assembly 200.
As noted another type of gate to control the movement of moveable mechanical structures is a fixed “bulk-head” gate. With reference to
Thus, in some embodiments, the assembly 300 may include the frame (archway) 320 that defines multiple depressions 322a-n. Each of the depressions 322a-n defines a fixed (stationary) gate corresponding to a position (associated with an action) for a moveable mechanical structure 330. As with the assembly 100 depicted in FIGS. 1 and 3-10, the depressions 322a-n are configured to prevent movement of the moveable mechanical structure 330 when a cross-pin 332 extending transversely from the moveable mechanical structure is lowered into the depression. In some embodiments, the assembly 300 may include two mirror frames such as the frame 320, each defining multiple depressions, such that one end of the cross-pin 332, when positioned near the bottom of a slot 334, rests in one of the depressions 322a-n, while another end of the cross-pin 332 rests in a counterpart depression defined in the mirror frame. The moveable mechanical structure can move (e.g., pivot) in a space defined between the two mirror frames (the assemblies 100 and 200 of
In the example embodiments of
Operation of the assembly 300, including of the bulk gate 310 and of the multiple fixed gates 322a-n defined in the frame 320 is shown with reference to
Suppose it is now desired to retract the flaps/slats by moving the lever 330 from its full flaps/slats deployment position in depression 322n to the flaps/slats retracted position (which may correspond to the depression 322a). Accordingly, as shown in
To enable the lever 330 to move past the bulk gate 310, the cross-pin 332 is released so that the cross-pin's vertical position is lowered below the bulk gate 310, as more particularly shown in
If the lever is to be shifted to one of the depressions 322a-c, then, as shown in
In some implementations, a combination of rotatable (slidable) gates and fixed gates may be employed to realize a pre-determined path and/or a pre-determined sequence of operations that a moveable mechanical structure would need to undergo in order to control the movement of that mechanical structure. Thus, in some embodiments, an assembly is provided that includes a moveable mechanical structure (such as, for example, a lever used to manipulate a system, like flaps, engine thrust, breaks, etc.) and one or more rotatable gates to control movement of the moveable mechanical structure. Each of the one or more rotatable gates gate may include, in some implementations, a rotatable body (e.g., a disc), and an appendage extending from the rotatable body, the appendage configured to contact the moveable mechanical structure that, when the moveable mechanical structure contacts the appendage, actuates the gate to cause rotation of the gate. The assembly may further include one or more stationary gates, with each of the one or more stationary gates including one or more of, for example, a member defining a depression, the member configured to prevent movement of the moveable mechanical structure when a cross-pin extending transversely from the moveable mechanical structure is lowered into the depression, and/or a bulk protrusion extending from an elevated supporting structure, the bulk protrusion configured to prevent movement of the moveable mechanical structure when the cross-pin contacts the bulk protrusion.
Although particular embodiments have been disclosed herein in detail, this has been done by way of example for purposes of illustration only, and is not intended to be limiting with respect to the scope of the appended claims, which follow. In particular, it is contemplated that various substitutions, alterations, and modifications may be made without departing from the spirit and scope of the invention as defined by the claims. Other aspects, advantages, and modifications are considered to be within the scope of the following claims. The claims presented are representative of the embodiments and features disclosed herein. Other unclaimed embodiments and features are also contemplated. Accordingly, other embodiments are within the scope of the following claims.