Patent Grant
8582723
The present invention relates to X-ray tube technology in general.
More particularly, the present invention relates to a rotatable anode for generating X-rays, to an X-ray tube comprising a rotatable anode as well as an X-ray system comprising an X-ray tube.
In particular, the present invention relates to the rotatable anode comprising a liquid heat link between the anode and a bearing element for rotating anode disc in an X-ray tube.
X-ray tubes are employed for example in X-ray systems for medical applications. An X-ray tube is used to generate electromagnetic radiation which may be used e.g. for medical imaging applications.
Regularly, electrons are accelerated between a cathode and an anode within an evacuated housing for producing X-rays. The electrons impinge on a part of the anode called the focal spot, thus creating electromagnetic radiation.
X-ray generation may be considered to be very inefficient, as a major part of the applied energy is converted to heat. The dissipation of heat, in particular at the focal spot, may be considered to be one of the central limitations of X-ray tubes.
By employing a rotating anode, the area of impingement of the electrons, the focal spot, may be considered to be a non-static area on the surface of the rotating anode disc.
Thus, by rotating the anode, the heat load acting on the focal spot and thus the anode may be spread over a larger area, increasing the power rating of the X-ray tube substantially.
An according rotating anode X-ray tube may generate X-radiation in a diagnostic system. The anode of the X-ray tube may heat up upon operation and may cool down afterwards. This thermal cycling may cause thermo-mechanical distortions of tube components so that the tubes may have to be designed to function reliably under all application conditions.
Thus, high-performance X-ray tubes may use hydrodynamic bearings to support the rotating anode while dissipating heat from the anode by direct conduction cooling towards an external cooling fluid. Due to the evacuated tube housing, other means for heat removal, e.g. by convection, may be difficult to achieve.
However, the thermal conductivity of an anode may be limited by a breathing “vacuum” gap between the anode disc and the bearing. An according gap may compensate expansion and/or reduction in size of the individual anode parts, in particular the disc-shaped anode element, due to the heating-up during operation and the cooling-down after operation of the X-ray system.
Furthermore, the “breathing” vacuum gaps may be required to align the anode and the bearing shaft to compensate for thermal stresses.
Thus, there may be a need to provide enhanced cooling, at least of individual parts of a rotatable anode.
According to the independent claims, a rotatable anode for generating X-rays, an X-ray tube comprising a rotatable anode according to the present invention as well as an X-ray system comprising an X-ray tube according to the present invention are provided.
According to an exemplary embodiment of the present invention, a rotatable anode for generating X-rays is provided, comprising a bearing, the bearing comprising a first bearing element and a second bearing element, wherein the second bearing element is rotatable about the first bearing element.
Furthermore, the rotatable anode comprises an anode element arranged at the second bearing element, an opening or gap, arranged between the second bearing element and the anode element, wherein the opening is at least partly filled with a contact material and at least one contact element having a first end and a second end, wherein the first end is arranged at the second bearing element and wherein the second end is arranged to extend into the contact material.
According to a further exemplary embodiment of the present invention, an X-ray tube is provided, comprising an X-ray source with a cathode element and a rotatable anode element according to the present invention, wherein the cathode element and the rotatable anode are operatively coupled for the generation of X-rays.
According to a further exemplary embodiment of the present invention, an X-ray system is provided, comprising an X-ray tube according to the present invention and an X-ray detector, wherein an object is arrangeable between the X-ray tube and the X-ray detector and wherein the X-ray tube and the X-ray detector are operatively coupled such that an X-ray image is obtainable of the object.
A rotatable anode may comprise a hydrodynamic bearing to allow a rotation of a disc-shaped anode element, thus continuously varying the focal spot while generating X-rays. An according bearing may comprise a first bearing part, which may be substantially stationary and which may be used to affix the rotating anode within the evacuated space of the X-ray tube and a second bearing element.
The second bearing element may be arranged at the first bearing element so as to be movable in relation to the first bearing element, in particular rotating about the first bearing element.
A disc-shaped anode element comprising the focal spot may be attached to the rotating bearing element, i.e. the second bearing element. The anode disc may for example be attached to the second bearing element by a non-positive connection, e.g. may be clamped to the second bearing element by employing a nut, which provides a compression force to affix the anode disc to a protruding part of the second bearing element.
As the anode disc may heat up while in operation and may cool down afterwards, a gap or opening between the anode disc and the second bearing element may be provided to allow for an increase or reduction regarding the dimensions of the anode disc, e.g. due to thermal expansion when being heated up during operation.
Thus, thermal stresses which affect the performance of the anode disc may be avoided by providing an according gap, i.e. by arranging the bearing and the anode disc in a radially spaced apart arrangement.
However, a gap comprising essentially no material, as may be the case in an evacuated X-ray tube, may be considered to provide poor thermal conduction for cooling of the anode disc.
Thus, a layer of contact material, e.g. contact metal like for example an indium tin alloy, may be provided within the gap between the anode disc and rotatable bearing element, in particular the second bearing element.
The contact material/metal may be considered to be liquid when the temperature of the anode disc exceeds the melting point of the material/metal (e.g. 110° C. for InSn)
Below the melting temperature, the contact metal may be considered to be frozen while staying relatively soft, like e.g. tin solder.
The contact metal may be contained within the gap by seals. For example, a fixed seal may be provided at one end, whereas a flexible capillary force seal, e.g. a spring steel ring, may be provided at a further end of the gap. Gaps between seal, e.g. a steel ring and a bearing element may be required to be of sub-micrometer size to avoid leakage of the contact material.
During anode rotation, the (liquid) contact material is forced due to rotational forces to the outermost parts of the gap, thus may substantially align with the inner surface of the anode disc, constituting a part of the gap.
To provide a preferred thermal conduction even during rotation, at least one contact element may protrude from the rotating bearing element in the direction of the anode disc and being at least partly submerged within the contact material.
E.g. sharp edged fins may reach out radially from the rotating bearing element into the liquid layer of the contact material to provide a thermal contact for heat dissipation from the anode to the rotating bearing element. There may be some vacuum space left adjacent to the rotating bearing element.
After the operation of the X-ray tube, upon cooling down of the anode, the contact material may be considered to substantially freeze or solidify.
The anode diameter may also shrink due to a reduced temperature of the anode disc upon further cooling. The contact material may be considered to be relatively soft even in the cooled down state. The sharp fins cut into it upon cooling. Therefore, pressure forces caused by the shrinking of the anode disc, thus the pressing of the contact material onto the contact elements, may be considered to be substantially neglectable.
The contact of the at least one contact element, e.g. the sharp edged fins and the contact material may be considered to be a shear contact. Large radial pressure inwards on the bearing member and/or the contact element, imposed during the cooling process, may be avoided.
Furthermore, a thermal contact may even be provided in a frozen state of the contact material as it may still surround the contact element, e.g. being pressed or forced against and/or between the sharp edged fins.
The thermal/heat transfer may be considered to be substantially perpendicular to the rotational axis of the rotating anode/anode disc and in particular in the direction of the radial extension of the anode disc.
In the following, further embodiments of the present invention are described referring in particular to a rotatable anode for generating X-rays. However, these explanations also apply to the X-ray tube and the X-ray system.
It is noted that arbitrary variations and interchanges of single or multiple features between the claimed entities are conceivable and within the scope and disclosure of the present patent application.
According to a further exemplary embodiment of the present invention, the anode element may be attached to the second bearing element such that a dimensional variation due to thermal expansion reduction is absorbable.
Thus, thermal stresses, which may occur due to the shrinking of material and/or the expansion of material when heating up or cooling down individual elements of the rotatable anode may be avoided.
In particular, the anode element may be attached to the second bearing element such that in the direction of expansion/reduction in size, in radial direction, no direct contact between the anode elements and the second bearing element may be provided.
According to a further exemplary embodiment of the present invention, thermal energy may be transmissible between at least two elements selected from the group consisting of anode element, contact material, contact element and second bearing element.
An according feature may provide a substantially uniform heating up or cooling down of the rotatable anode and the individual parts respectively.
Furthermore, thermal energy may even be transmissible between the second bearing element and the first bearing element, e.g. via a hydrodynamic bearing, to dissipate thermal energy via the attachment of the bearing element, in particular the first bearing element.
According to a further exemplary embodiment of the present invention, the contact material may be one material selected from the group consisting of thermally conductive material, contact metal, liquid metal like molten Bismuth and Indium Tin alloy.
The use of an according contact material may provide a dissipation of thermal energy while reducing the occurrence of mechanical stresses, in particular between the anode element, the contact material, the contact element and/or the second bearing element, between a heated state and a cooled-down state.
According to a further exemplary embodiment of the present invention, the bearing may comprise a rotational axis and the at least one contact element may be arranged radially extending from the rotational axis at the second bearing element.
With the contact elements extending radially from the rotational axis of the second bearing element, e.g. perpendicular to the rotational axis, the direction of extension of the contact element may be considered to be substantially identical to the direction of movement of the contact material within the gap while an operation, i.e. while rotating.
Thus, a preferred contact between the contact element and the contact material may be achieved.
According to a further exemplary embodiment of the present invention, the second end of the contact element is tapered for piercing the contact material.
An according feature may allow to penetrate the contact material in a cooled down state so as to avoid mechanical stresses.
According to a further exemplary embodiment of the present invention the second end of the contact element is adapted as a sharp edged fin.
An according contact element may provide a preferred shape for penetrating, thus achieving contact, with the contact material for preferred heat transfer, e.g. by maximizing the area of contact between the contact element and the contact material.
According to a further exemplary embodiment of the present invention, the contact element and the second bearing element may be integrally formed.
An according feature may allow for an economical manufacture while maximizing the transfer capability of thermal energy between the contact element and the second bearing element.
According to a further exemplary embodiment of the present invention, the contact material may be sealed within the opening or gap by at least one element selected from the group consisting of a seal, a fixed seal, a flexible seal, a flexible capillary force seal, a washer, a graphite washer, a spring ring, a spring metal ring and a spring steel ring.
According seals may allow for a tight sealing of the gap, in particular of the contact material within the gap, while still providing the necessary flexibility related to an expansion or contraction of the anode disc in different thermal situations, e.g. an expanded gap during operation, i.e. a higher temperature situation, and a reduced gap volume in the cooled-down state.
These and other aspects of the present invention will become apparent from and elucidated with reference to the embodiments described hereinafter.
Exemplary embodiments of the present invention will be described below with reference to the following drawings.
The illustration in the drawings is schematic. In different drawings, similar or identical elements are provided with the similar or identical reference numerals.
The figures are not drawn to scale, however may depict qualitative proportions.
Now referring to
X-ray system 1 comprises an X-ray generating unit (an X-ray tube) 2 and an X-ray detector 3. X-ray tube 2 and X-ray detector 3 are aligned and operationally coupled to allow for the acquisition of an X-ray image of an object situated in between the X-ray tube 2 and the X-ray detector 3.
The X-ray system 1 according to
The X-ray tube 2 comprises a rotatable anode 4 and a cathode element 20 for generation of X-radiation.
Now referring to
The anode disc 4a comprises an outer track 6, the focal spot track 6, with a focal spot 7. During operation, the focal spot track 6 and the focal spot 7 may be considered to be heated up, thus hot. An inner part of the rotating anode 8 may be considered to be substantially cooler than the focal spot track 6 and may be employed for heat dissipation to the hydrodynamic bearing 5, comprising a first bearing element 10 and a second bearing element 11.
The first bearing element 10 may be considered to be stationary whereas the second bearing element 11 may be considered to be rotating about the first bearing element 10, thus rotating the anode disc 4a.
The disc 4a of the rotatable anode 4 is attached to the second bearing element 11 by nut 13.
The exemplary direction of rotation is indicated by the circumferential arrow.
Now referring to
The second bearing element 11 is rotating about the first bearing element 10.
The symmetrical construction is indicated by the symmetry line along the first bearing element 10.
The rotating anode disc 4a is attached to the second bearing element 11 by a compression force of nut 13. Nut 13 is substantially pressing the anode disc 4a onto a protruding part of the second bearing element 11.
A seal 12a, e.g. a graphite washer, is situated between the protruding part of the second bearing element 11 and a surface of the rotating anode disc 4a. The nut 13 may be seen as pressing down the anode disc onto the seal 12a. The nut 13 is attached to the second bearing element 11 by thread 17, which allows the nut to be screwed on/off the second bearing element 11, thus providing the pressure force required to affix the anode disc 4a.
An opening or gap 16 is formed between the disc 4a of the rotating anode 4 and the second bearing element 11. The opening 16 is partly filled with contact material 14, which is aligned at the side of the rotating anode disc 4a due to rotational forces, which occur in the depicted mode of operation of
To provide a beneficial path for a heat transmission from the anode disc 4a to the second bearing element 11, contact elements 15 protrude radially from the second bearing element 11 into the contact material 14, thus allowing a heat transfer from anode disc 4a via the contact material 14 to the contact element 15 and subsequently to the second bearing element 11.
In the operational, hot state according to
The temperature of the anode disc 4a is indicated by the grey colour progression, with the area of the focal spot 7 being substantially hotter that the parts closer to the bearing elements 10, 11.
The contact elements 15 comprise a first end 15a arranged at the surface of the second bearing element 22 and a second end 15b arranged at the inner side of the anode disc 21.
Now referring to
The individual elements according to
The disc 4a of the rotating anode 4 is cooled down, thus due to thermal contraction when cooling down, the gap 16 is reduced in size when compared to the gap 16 according to
Due to the cooling down of the anode disc 4a, the inner side of the anode 21 is located nearer to the surface of the second bearing element 22, thus reducing the volume of the gap or opening 16b, as compared to
Seal 12b still flexibly seals the opening 16b, however is more compressed than in
With the inner side of the anode 21 moving towards the surface of the second bearing element 22, while the contact material deliquifying, the contact elements 15 pierce or penetrate further into the soft, however solidified, contact material 14.
The sharp edges of the contact element 15 reach outward into the contact material 14 and provide a shear contact for heat conduction. The contact elements may be circular disc-like or individual protrusions. The contact material may be considered to “dodge” the edges of the contact elements upon anode shrinkage.
Due to the piercing effect of the contact elements, small shear gaps 18 may appear upon cooling and cutting of the contact material. However, the overall surface contact between contact elements 15 and contact material 14, thus the heat transfer may still be provided.
The seal 12b e.g. a spring steel ring is in a compressed state in
It should be noted that the term “comprising” does not exclude other elements or steps and that “a” or “an” does not exclude a plurality. Also, elements described in association with different embodiments may be combined.
It should also be noted, that reference signs in the claims shall not be construed as limiting the scope of the claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 08169942 | Nov 2008 | EP | regional |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/IB2009/055172 | 11/19/2009 | WO | 00 | 6/6/2011 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2010/061323 | 6/3/2010 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 6807348 | Lu et al. | Oct 2004 | B2 |
| 20060193439 | Anno et al. | Aug 2006 | A1 |
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|---|---|---|
| 58123645 | Jul 1983 | JP |
| 05003008 | Jan 1993 | JP |
| 06045245 | Feb 1994 | JP |
| 2005123085 | May 2005 | JP |
| 2009022292 | Feb 2009 | WO |
| Number | Date | Country | |
|---|---|---|---|
| 20110228905 A1 | Sep 2011 | US |
