This invention pertains to hand held dental instruments. More particularly, the invention pertains to such instruments which have comfortable to use shapes.
It has been recognized that hand held dental instruments with relatively enlarged, elastomeric handles can be more comfortable to use than the traditional metal handles which are usually cylindrical and have a constant radius.
One known form of elastomeric handle is disclosed in U.S. Pat. No. 5,816,806 entitled “Dental Instrument with Large Molded Handles’. The '806 patent is assigned to the assignee hereof and incorporated herein by reference.
Another form of a molded instrument handle has been disclosed in U.S. Pat. No. 6,361,317 entitled “Molded, Reinforced Instrument Handle”. The '317 patent is assigned to the assignee hereof and incorporated herein by reference.
While the above-noted instruments and dental handles have been effective and suitable for their intended purposes, there continues to be a need for dental handles which provide comfortable gripping surfaces for the users. Preferably such handles could be readily rotatable end to end and also provide comfortable gripping regions for the users adjacent to the treatment applying tips.
While embodiments of this invention can take many different forms, specific embodiments thereof are shown in the drawings and will be described herein in detail with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the invention to the specific embodiment illustrated.
An instrument which embodies the present invention includes a handle which has first and second sections which are joined on a common centerline. The first and second sections can preferably have an external periphery which has a diameter that varies non-linearly, axially, along the common centerline. Alternately, the periphery can be tapered.
Each of the sections is joined to the other by a concave region which has a shortest diameter, relative to the centerline, which is less than a maximum diameter of each of the sections. In a disclosed embodiment, at least one tip structure is attached to an end of the handle. A tip structure can include a truncated cone which carries a treatment applying tip.
In one aspect of the invention, the cone includes first and second end surfaces. One end surface has a diameter substantially equal to a diameter of an end of the handle. The other end surface has a smaller diameter.
In a further aspect of the aspect of the invention, the handle can have a first taper which might have a varying degree of taper, or alternately, an elliptical-type periphery.
The cone can have a second taper that might be substantially constant, or, linear. In one disclosed embodiment, the second taper is greater than the first taper.
The cone defines a tip receiving depression, in one embodiment, which is adjacent to one of the end surfaces. A tip can be carried in the depression and permanently attached to the cone. For example, welding or adhesive could be used to attach the tip to the cone all without limitation. Alternatively, the tip or tips might be replaceable.
In another aspect of the invention, the handle includes a centrally located concave section. The concave section joins first and second axially oriented elongated regions. The regions have a varying diameter and extend to and terminate in at least one treatment applying tip. The concave section can have shortest diameter which exceeds a diameter of a cone which is adjacent to the treatment applying tip. In yet another aspect of the invention, a shortest diameter of the concave section can be less than a diameter of the cone.
The handle in a preferred embodiment can include a central core molded of a predetermined resin. The resin used for the central core can be rigid. An elastomeric silicon grip can be molded over portions of the central core.
In an enclosed embodiment, at least one tip carrying cone can slidably engage, and be attached to the central core. In another embodiment, tip receiving cones can be integrally molded as part of the core.
The instrument can carry first and second spaced apart treatment applying tips. At least a portion of each tip slidably engages a respective cone which is part of the central core. Such tips can be fixedly attached to the handle by adhesive, induction welding or the like all without limitation.
Ends 16b, c of the central section 12a smoothly join an exterior surface of each of the over molded regions 14a, b. The regions 14a, b exhibit a common maximal diameter, or apex, 14c. Each of the over molded regions 14a, b has an external periphery that decreases non-linearly in diameter along an axis A, from the apex 14c to and terminates at a respective annular end 20a, b with a common diameter 20c, best seen in
In a preferred embodiment, each of the ends 20a, b of handle 12 carries a respective tip structure 24a, b. Each of the tip structures incorporates a respective conical region 28a, b. The conical regions 28a, b slidably engage and are fixedly attached to central core 12, best seen in
Each of the conical end regions 28a, b carries a treatment applying structure such as points Ta, Th. It will be understood that the instrument 10 could be configured with a single point Ta and an end cap as an alternate to the point Th without departing from the spirit and scope of the present invention. Alternately, point Ta could be replaced with a mirror or other selected dental appliance.
In a preferred embodiment, each of the elastomeric over molded regions 14a, b can carry curved gripping ridges or protrusions, such as 30a, b. Further, the tip structures 24a, b can also carry elastomeric gripping members 32a, b. Members 32a,b can include various pigments to color code the instrument.
As illustrated in
The presence of the conical feature 28a-1 facilitates providing enough thickness at the end regions of the core 12 to promote the integrity of the handle 10′ throughout its lifetime and during repeated sterilization procedures.
The tip structures 24a, b can exhibit a greater degree of taper than found in the elastomeric over molded members 14a, b. It will be understood that the degree of taper of the cones of the tip structures 24a, b could be adjusted to be substantially the same as the degree of taper as the elastomeric regions 14a, b without departing from the spirit and scope of the present invention.
The points Ta, Th are slidably received in respective borings or openings 40a, b. The points Ta, Th can be fixedly attached to the structures 24a, b by welding, adhesive or the like all without departing from the spirit and scope of the invention. They can be affixed to structures 24a,b before or after those structures are attached to central core 12.
The respective tip structures 24a, b each also carry an axially extending stem 42a, b. The stems 42a, b are slidably received in an axially oriented opening 46a, b in core 12.
Preferably the stems 42a,b will carry one or more undercut surfaces 42a-1, 42b-1. The stems 42a, b can be fixedly attached to the center core 12 by adhesive, induction heating or the like, all without limitation. When so processed, the tip structures 24a,b are permanently affixed to the instrument 10 and are not removable. The adjacent portions of core 12, when heated, will flow into spaces defined by the undercut surfaces 42a-1, 42b-1 thereby blocking axial movement of tip structures 24a,b. Alternatively, the points Ta and Th, or structures 24a,b could be removable and replaceable.
The stems 42a,b could also carry, in a preferred embodiment, one or more rotation blocking flats. The handle can be formed with matching adjacent flat surfaces. Alternately, if induction heating, or welding is used to attach the stems to the handle, adjacent portions of the core 12 will flow into any spaces adjacent to the flats. When the core 12 cools, it becomes rigid and blocks rotation of the respective tip/stem combination.
Handle 10′, except possibly for members 30a, b and 32a, b is symmetrical relative to a central axis A. It will be understood that cones 28a, b could be optionally excluded without departing from the spirit and scope of the invention.
The end of the finger F1 extends onto the proximal end of the respective tip structure 24a or 24b. Finger F2 abuts the elastomeric material 32a or 32b which is carried by the respective tip structure. The common diameter 20c exhibited by the annular end regions 20a, b as well as the respective tip structure 24a, b provides a smooth, comfortable transition for the user's thumb T, as well as fingers F1, F2 depending on the user's preferred grip.
The concave central section 12a facilitates tacitly based end-to-end rotation of the instrument 10. The concave central region 12a provides immediate and positive feedback to the user as to the location of the instrument relative to the user's thumb T and fingers F1, F2.
The above described method can be expected to improve user's speed and confidence in rotating the instrument 10. Further, the smooth transition provided by the instrument 10 between elastomeric over molded regions 14a, 14b and the respective structures 24a, 24b can be expected to improve user's efficiency and operational comfort with the instrument 10.
In an alternate embodiment discussed below, cones can be integrally molded at the ends of a rigid core. In this embodiment, tip structures are fixedly or removably coupled to the core, adjacent the respective pre-molded cones.
The instrument 50 carries in the embodiment of
The instrument 50 can also carry, in a disclosed embodiment, hollow conical gripping elements 58a, 58b.
In the embodiment of
Further details of the structures of
Each of the regions 70a,b includes a recessed cylindrical section 72a, 72b which receives respective conical gripping members 58a, 58b. The members 58a, 58b are contained in the cylindrical recess regions 72a,b in part by distally located ends 52a-1, -2.
While the instrument 50 has been illustrated with attached tips, such as the tip elements 54a,b it will be understood that the handle 50′ could be used with replaceable tips. Further, the way in which the tip geometries 54a, 54b are coupled to the handle 50′ is not a limitation of the present invention. Tip geometries 54a,b could be glued or welded, for example, to the handle 50′ where they are not intended to be removable or replaceable. Devices other than treatment applying tips, for example probes or mirrors could be affixed to handle 10′ or 50′ without departing from the spirit and scope of the invention.
It will be understood that the core 12, 52a could be molded of a resin that becomes rigid when cured. Alternately, metal could be used. A variety of molding techniques can be used. Those of skill in the art will recognize that such molding techniques are not limitations of the present invention.
The distal end, in an exemplary embodiment can be slidably received into the boring 40a of the proximal end structure Ta-1 and attached thereto either before or after the structure member 24a,b is attached to core section 12. Attachment can be effected by adhesives, welding, brazing and the like all without limitation. The tip structures 24a,b can be formed, without limitation of metal or plastic.
Structures 24a,b preferably carry on a stem, such as stem 42a, at least one curved or flat undercut surface such as 42a-1. As described above, when the stem 42a has been inserted into core 12 and induction heated, or welded, the resin adjacent to surface(s) 42a-1 softens and flows into the region formed by the undercuts.
When the resin cools, it hardens thereby blocking axial movement of structures 24a or 24b relative to the adjacent handle. Similarly, heated resin will flow adjacent to surface(s) 42a-2. When it cools and hardens that resin will block rotation of structures 24a,b relative to the handle.
In summary, when cured, the interaction between the flats or surfaces 42a-1,-2 and the respective material of the core 12 adjacent thereto results in an instrument which requires greater tip extraction forces (axially) and tip rotation forces relative to the handle 12 before the instrument fails than would otherwise be the case in the absence of the flats or surfaces, 42a-1,-2. Thus, the instrument 10 exhibits greater torque resistance in the presence of forces attempting to rotate the respective tip structures 24a, b, relative to handle 10′. Additionally, the instrument 10 exhibits greater axial retaining forces to retain the tip structures 24a, b within the handle 10′ in the presence of axial extraction forces.
FIGS. 15A-D illustrates various views of alternate points or tip geometries 80. The structures 80 can be formed with a distal treatment applying end region 80a which can be formed in a variety of shapes. The structures 80 also are formed with proximal end regions 80b. The regions 80b can be inserted into pre-molded handles and induction heated as described above to fixedly attach tip geometry and respective handle together. Undercuts 82a block axial movement relative to the respective handle. Flats 82b inhibit rotary movement relative to the handle. Alternately, the respective tip geometries can be inserted into a mold and a resin or metal handle molded around them.
From the foregoing, it will be observed that numerous variations and modifications may be effected without departing from the spirit and scope of the invention. It is to be understood that no limitation with respect to the specific apparatus illustrated herein is intended or should be inferred. It is, of course, intended to cover by the appended claims all such modifications as fall within the scope of the claims.
The benefit of the filing date of Oct. 14, 2004 of Provisional Application No. 60/618,761 entitled “Dental Instrument” is hereby claimed.
Number | Date | Country | |
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60618761 | Oct 2004 | US |