Claims
- 1. A method for dynamically balancing an elongated shaft rotatable about a centralized axis of rotation with a balancing machine having a drive motor and a programmed electronic control unit operatively associated with said machine for determining the imbalance of the rotating shaft and the discrete weight and shaft attachment positions on said shaft for said weights and at least one weight welding unit comprising the steps of: loading the shaft in the machine and rotatably driving the shaft about the axis of rotation, determining the rotational imbalance of the shaft and storing the imbalance data in said electronic control unit, determining the balance correcting weight to be affixed to the shaft in at least two predetermined correction planes extending through the shaft adjacent opposite ends thereof, supplying said balance correcting weight to said welding unit, moving the welding unit to a first of the correction planes, welding first imbalance correction weight directly onto the surface of the shaft at a first correction plane, moving said welding gun to another welding plane and welding second imbalance correcting weight to the surface of the shaft at said another welding plane to thereby the correct the rotational in balance of said shaft.
- 2. A method for dynamically balancing an elongated generally cylindrical drive shaft having misalignment joints affixed to the opposite ends thereof and rotatable about a centralized axis of rotation and having predetermined balance correcting planes extending diametrically across said drive shaft near the misalignment joints thereof comprising the steps of: loading said drive shaft in a balancing machine and measuring the unbalance of the drive shaft, determining the first correction plane weight and supplying the weight to the welding tooling, effecting movement of the weld tooling in a longitudinally and then laterally direction to an appropriate position in said first correction plane position, welding the first correction plane weight to the periphery of the drive shaft, linearly moving the welding gun to other predetermined planes and then into a translatory movement into a welding weight to the surface of said shaft in said other plane and welding the balancing weight thereto to effect the dynamic rotational balancing have said shaft.
- 3. A machine for dynamically balancing an elongated torque transmitting power shaft having misalignment joints and rotatable about a centralized axis of rotation on a balancing machine having a drive motor and a programmed balancing computer for determining the imbalance of the shaft and for determining the weight to be applied to the shaft at the balancing planes extending through the shaft at positions adjacent to the misalignment joints, a carriage movable to an infinite number of locations along a supporting rail, a balancing weight welder tool in operative supported on said carriage, a drive mechanism operatively mounted between said carriage and support rail for operatively moving and positioning said weld at adjacent opposite end of said shaft and for welding balancing weights thereto.
- 4. A machine for balancing an elongated shaft rotatable about a central axis comprising a base, left and right side pedestals located at opposite ends of said base, each of said pedestals having spindle housing secured at an upper end portions thereon, a spindle rotatably mounted in each housing. a workpiece attachment device secured to the facing ends of said spindles for attaching opposite end portions of the workpiece, a motor for rotatably driving said spindles and said workpiece held therebetween for rotation about an rotational axis, and a drive mechanism for moving said welding tool to a plurality of predetermined and laterally spaced positions for welding balancing weights to said shaft.
- 5. The machine of claim 4 wherein said drive mechanism comprises a motor mounted on a carriage of said welder, a pinion driven by said motor and rack with meshing engagement with said pinion and a support beam for supporting said rack and slidably supporting said carriage.
- 6. A method for dynamically balancing an elongated shaft rotatable about a centralized axis of rotation with a balancing machine having a drive motor and a programmed electronic control unit operatively associated with said machine for determining the imbalance of the rotating shaft and the discrete weight varying positions on said shaft for said weights and at least one weight varying unit comprising the steps of: loading the shaft in the machine and rotatably driving the shaft about the axis of rotation, determining the rotational imbalance of the shaft and storing the imbalance data in said electronic control unit, determining the balance correcting weight to be varied to the shaft in at least two predetermined correction planes extending through the shaft adjacent opposite ends thereof, moving the weight varying unit to a first of the correction planes, operating the unit to make first imbalance weight correction to the shaft at a first correction plane, moving said weight to another correction plane and operating the unit to make second imbalance correcting weight correction to the shaft at a second correction plane to thereby correct the rotational balance of said shaft.
- 7. The method of claim 6 in which predetermined masses of material are removed from said shaft by metal cutting tools.
- 8. A machine for dynamically balancing an elongated torque transmitting power shaft having misalignment joints and rotatable about an centralized axis of rotation, said balancing machine having a drive motor and a programmed electronic control unit for determining the imbalance of the shaft and for the determining the weight to be removed for said shaft at the balancing planes extending through said shaft at positions adjacent to the misalignment joints, a carriage movable to an infinite number of potations along a supporting rail, a material removal tool operatively supported on said carriage, a drive mechanism operatively mounted between said carriage and said support rail for operatively positioning said material removal tool adjacent opposite end thereof, a rotatable cutting member on said tool for boring horizontally spaced openings at predetermined depths in said shaft for dynamically balancing said shaft.
Parent Case Info
[0001] U.S. Provisional application Serial No. 60/283,516 filed Apr. 12, 2001 is hereby cited for purposes of priority and such is claimed.
Provisional Applications (1)
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Number |
Date |
Country |
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60283516 |
Apr 2001 |
US |