The present disclosure relates to a stackable pallet container which is selectively nestable or placeable inside each other, in particular a large load carrier, having a bottom, side walls that widen from the bottom towards a circumferential container rim in a conical and/or stepped manner, and skids extending underneath the bottom.
A rotatably stackable pallet container is known from DE 20 2013 100 968 U1, which has side walls which widen towards the container opening and which are configured in such a way that, in a relative orientation of two identically constructed, unfilled pallet containers, placing the pallet containers inside each other is possible in order to reduce the transport volume during empty transport and, in another relative orientation, lower portions of the side walls of one of the two pallet containers can be supported on upper portions of the side walls of the other pallet container and thus stacking of the pallet containers is possible. In the case of the container according to DE 20 2013 100 968 U1, the rotary stacking capability is implemented via projections provided on outer sides of the side walls and via corresponding recesses on inner sides of the side walls.
The problem with the pallet container according to DE 20 2013 100 968 U1 is that the differently shaped projections differ only slightly visually, which is why the orientation of the pallet container is difficult to detect in adverse lighting conditions and/or for people with impaired vision. This means that a pallet container can be accidentally nested in an identically constructed pallet container, even though it is actually intended to be stacked one on top of the other. If the lower pallet container is partially filled with contents, the contents may be damaged.
Against this background, the object of the present invention is to provide a rotatably stackable pallet container whose manageability is improved.
According to the invention, a pallet container is provided which has a bottom, in particular a rectangular bottom, and side walls extending from the bottom to a container rim. In particular, the container also has a pallet-shaped bottom part extending below the bottom and adapted for engagement by a fork of a lift truck or another industrial truck.
The side walls extend conically and/or widen in steps from the bottom upwards to a circumferential container rim.
In particular two skids running parallel to each other, at least in sections, extend downwards from the bottom. In particular, the skids each have at least two engagement openings which allow engagement of a fork of a forklift truck or another industrial truck.
The bottom and the side walls are shaped in such a way that the pallet container is nestable in an identically constructed pallet container oriented in the same way and is stackable onto an identically constructed pallet container which is only rotated by 180° with regard to the pallet container with respect to a vertical axis of the pallet container or a vertical axis of the identically constructed pallet container.
In particular, the vertical axis of the pallet container extends perpendicular to the bottom. In particular, the vertical axis extends through a center point of the bottom.
The pallet container is distinguished by the fact that the outer contour of the skids follows the outer contour of the side walls. In particular, the outer contour of the skids can follow the outer contour of the side walls in a flush manner at least in sections. Alternatively or additionally, the outer contour of the skids can follow the outer contour of the side walls insofar as these outer contours have a geometrically similar shape at least in sections. This means that it is also possible for a recessed section to be formed between the skids and the side walls.
Outer contour means in particular the silhouette of a surface facing outwards with respect to the vertical axis of the pallet container or respectively the outline of a surface facing away from the vertical axis of the pallet container in a sectional view parallel to the bottom.
“That the outer contour of the skids follows the outer contour of the side walls” means in particular that the shape of the outer contour of at least a major part of the skids corresponds to or is similar in a geometric sense to the shape of the outer contour of at least a major part of the side wall adjacent to the skid in each case.
“Flush” means in particular that the shape of the outer contour of the skids in an area directly adjacent to the side walls corresponds to the shape of the outer contour of the side walls in an area directly adjacent to the skids.
In other words, the side walls have side wall setbacks or recesses which are offset towards a container interior region, i.e. inwards, with respect to an adjacent, substantially parallel, portion of the corresponding side wall, wherein the container interior region in this context is the region which extends within the side walls above the bottom. In other words, the side walls have side wall setbacks or recesses and side wall portions that are not offset inwards. The side wall setbacks or recesses restrict the rotational symmetry of the pallet container in such a way that the pallet container is stackable in the manner of a rotatably stackable container in a relative orientation (first relative orientation) on an identically constructed pallet container and is nestable in another relative orientation (second relative orientation) in an identically constructed pallet container. The pallet container can be brought from the first relative orientation, in which the pallet container and the identically constructed pallet container are oriented in opposite directions, to the second relative orientation, in which the pallet container and the identically constructed pallet container are oriented in the same way, by rotating it through 180° about its vertical axis. In the first relative orientation, portions of the side walls that are not offset inwards are located above corresponding side wall setbacks or recesses of the identically constructed pallet container. In the second relative orientation, the side wall setbacks or recesses of the pallet container are embedded in corresponding side wall setbacks or recesses of the identically constructed pallet container, and side wall portions of the pallet container that are not offset inwards are embedded in corresponding side wall portions of the identically constructed pallet container that are not offset inwards. The skids each have at least one skid setback on a surface facing away from the container interior and extending transversely, in particular perpendicularly, to the bottom and along or at least largely parallel to a longitudinal extension direction of the respective skid, said skid setback being located below one of the side wall setbacks. The skid setbacks and the side wall setbacks are each at least largely channel-shaped. The skid setback of one of the skids and the corresponding side-wall setback transition into each other. In other words, the skid setback of one of the skids and the corresponding side-wall setback together form a channel-shaped structure.
The advantage of a pallet container according to the invention is that its orientation can be easily sensed by running a hand along an outer surface of one of the skids.
According to one aspect, the inner contour of the skids may follow the outer contour of the skids. That is, at locations where the outer contour of the skids jumps inwards, the inner contour of the skids also jumps inwards, and vice versa. Accordingly, both the outer contour and the inner contour of the skids can be s-shaped or have an s-shaped cut end. In this way, the width of the skids can be kept essentially the same.
According to an additional or alternative aspect, the two skids each have an outer edge each having at least one s-shaped portion. In other words, each of the outer edges of the skids according to the invention has two mutually parallel, offset rectilinear portions and a curved transition portion connecting the mutually parallel, offset portions. In particular, the shape of the s-shaped portion of a respective skid corresponds to the shape of a cross-section, parallel to the bottom, of a part of the adjacent side wall. In particular, the two rectilinear portions of a respective skid are parallel to a rim of the bottom and one of the rectilinear portions extends closer to the container interior than the other rectilinear portion.
By providing an edge, sensing of the outer contour of the corresponding skid can be guided in an advantageous manner.
The at least two s-shaped portions of the outer edges of the skids can be formed such that they extend in a common (imaginary) plane.
Due to such a uniform arrangement of the s-shaped portions, the orientation of the pallet container can be sensed from two sides in the same manner and thus more easily than usual.
In the common plane of the at least two s-shaped portions of the outer edges of the skids, undersides of the skids facing away from the bottom may also extend. In other words, the lower outer edges of the pallet container are s-shaped in sections.
Such an arrangement of the s-shaped portions on an underside of the pallet container enables the pallet container to be sensed even when the pallet container is lifted by an industrial truck.
The outer edges of the skids can each have two end portions extending in a common (imaginary) straight line. In particular, the end portions of the respective skid may each be arranged in the area of a corner of the bottom.
Such an arrangement of the end portions of the outer edge of the respective skid makes it possible to ensure defined tilting in a plane extending perpendicular to the outer edge.
Support recesses can be provided on the circumferential container rim, on which lower support regions of the skids of the identically constructed pallet container are supported when an identically constructed pallet container is stacked on the pallet container and into which the lower support regions of the skids of the identically constructed pallet container can immerse when an identically constructed pallet container is stacked on the pallet container. Thereby, lower surfaces of the support recesses can extend in a common (imaginary) plane and lower surfaces of the engagement openings can extend in a (different) common (imaginary) plane. A depth of the support recesses of the pallet container may be determined to be less than or equal to a distance between the common plane of the lower surface of the engagement openings of the pallet container and the common plane of the lower surfaces of the support regions of the skids of the pallet container.
In other words, the pallet container is configured such that the depth of the support recesses and the distance between the common plane of the lower surfaces of the engagement openings and the common plane of the lower surfaces of the support regions of the skids ensure that the lower surfaces of the engagement openings are not below an upper edge of the container rim of an identically constructed pallet container when the pallet container is stacked onto the identically constructed pallet container.
If the support recesses and the skids are configured in such a way, it is advantageously possible to detect accidental placement of the pallet container on a filled, identically constructed pallet container in the second relative orientation actually intended for nesting by sensing the difference between one of the lower surfaces of the engagement openings of the pallet container and the upper edge of the container rim of the filled, identically constructed pallet container.
The container rim can be configured to cantilever towards the outside of the container. Further preferably, the cantilevered container rim can cantilever by more than 10 mm at least on two opposite sides, so that said cantilevered rim is adapted from one side for engagement of a fork of a lift truck or another industrial truck.
According to an additional or alternative aspect of the invention, at least one recessed grip may be provided on an underside of the container rim oriented such that the recessed grip can be gripped from below.
By providing the recessed grips, the pallet container nested in an identically constructed pallet container can be manually separated from the identically constructed pallet container.
At least one opening may be provided at an upper end of the at least one recessed grip, said opening extending from the recessed grip in a direction away from the container interior bounded by the bottom and the side walls, i.e. outwards, so that when the pallet container is positioned upside down, water collected in the recessed grip can be at least partially drained to an outside of the pallet container.
By providing the openings in the recessed grips, drying of the pallet container after cleaning can be improved.
The at least one opening of a respective recessed grip can also extend at least partially upwards from the recessed grip.
This can further improve drying of the pallet container after cleaning.
The cantilevered container rim can be formed as a ribbed structure, in particular as a number of ribbed wreaths.
With such a container rim, the pallet container according to the invention can be implemented in a lightweight design.
The at least one recessed grip may be formed by a u-shaped rib of the rib structure. The opening of the u-shaped rib may be directed downwards. The u-shaped rib may have a rim facing away from the container interior region, said rim being adjoined by an outer wall. The outer wall and the u-shaped rib can be formed in such a way that together they enclose the recessed grip.
At least one of the side walls of the container may have a shock absorber or damper on its outer side, which, viewed in the container height direction, is arranged below the container rim and preferably spaced therefrom and projects from said outer side at least to such an extent that it is tangent to or intersects an (imaginary) plane extending between an outer edge of the bottom and an, in particular lower, outer edge of the container rim of the at least one side wall.
Due to such a constructive design, the shock absorber hits a flat bottom before the container rim during a tilting movement of the container around the associated outer edge of the bottom. In addition, the shock absorber may constructively be configured and adapted to at least partially dissipate an impact acting laterally on the container while undergoing elastic and/or plastic deformation, i.e. the shock absorber may be adapted in its structure and/or its material selection to receive energies occurring during an impact, e.g. through internal frictional losses.
According to a further preferred aspect of the invention, the shock absorber may be hollow or a clearance may be formed between the shock absorber and the outer surface of the associated side wall. Particularly preferably, the at least one shock absorber may have a hollow profile, in particular enclosing a cavity or clearance together with the shielded side wall. Providing a cavity or a clearance between the shock absorber and the side wall shielded by this shock absorber makes it possible to define a specific deformation path or crumple zone on which the shock absorber can deform and thus dissipate impact energy.
According to a further preferred embodiment of the invention, the at least one shock absorber may be arranged in the upper third of the container, in particular at a distance of 180 to 240 mm from the upper container rim, as seen in the container height direction.
According to a preferred embodiment of the invention, the side walls can extend in a widening manner from the bottom in the direction of the container rim, in particular conically and/or in steps. The container cross-section, which widens in the container height direction, allows several identically constructed containers to be nested or placed inside each other. A shock absorber is particularly advantageous for such nestable containers, since the edge is particularly exposed due to the conical shape of the walls.
According to a preferred embodiment, the shock absorber can be configured in such a way that it does not protrude further in the direction parallel to the ground than the outer edges of the container rim of the container side protected/shielded by it, so as not to increase the outer dimensions of the container. Preferably, the shock absorber can be flush with said outer edge of the container rim or can be aligned with it in the container height direction.
According to a preferred embodiment, the container can have four side walls and four shock absorbers can each be arranged in corner regions of the container. In this way, impact forces can be transferred well into the already reinforced corner regions of a container.
Preferably, the shock absorbers can be arranged on two opposite side walls of the container. In the case of containers with an essentially rectangular base, for example, it makes sense to provide shock absorbers on the longer side walls, since the containers are more likely to tip over the longer bottom edge. In the case of large load carriers, there is often a predetermined engagement direction or engagement sides for forklift trucks and the like. In this case, it is advantageous to arrange the shock absorbers on the side walls facing away from the engagement sides, since a stack of stacked containers will usually tip away from the forklift truck.
According to a further preferred aspect of the invention, the shock absorber may comprise a predetermined impact absorption portion or crumple portion adapted to dissipate impact energy upon impact while undergoing elastic and/or plastic deformation. Various embodiments of such impact absorption portions are conceivable. According to a preferred configuration example, the impact absorption portion may be a folded portion of the shock absorber. According to another embodiment, the impact absorption portion may be a purposefully introduced, predetermined breaking point that dampens the impact force. According to a further embodiment, the shock absorber may comprise an elastomer portion for improved shock absorption.
According to a preferred embodiment of the invention, the shock absorber may be suspended from the container via an elastic spring portion, for example an integral, plastic leaf-spring portion, and thus be spring-preloaded on the container so as to be movable relative to the container sidewall.
According to a further preferred aspect, the shock absorber may taper towards the container exterior or respectively in the direction away from the container. In this way, impact forces can be received at a predetermined, comparatively small area portion of the shock absorber and can be distributed to a larger area of the container. According to a preferred embodiment, the shock absorber can be tapered or rounded towards the outside of the container (in the direction away from the container interior).
According to a preferred embodiment of the invention, the shock absorber can have a projection on the outside of the container for the defined introduction of impact forces, which projects obliquely in the direction away from the container and downwards (in the direction towards the bottom) from the shock absorber.
Particularly preferably, the container may be a large load carrier with a pallet-shaped bottom part adapted for engagement by a fork of a lift truck or another industrial truck. In such containers, large forces act when stacks of containers placed inside each other tip over, so that a shock absorber according to the invention is of particular advantage.
According to an alternative embodiment, the shock absorber may be formed as a shock bracket arranged on the outside of the associated side wall.
According to a further preferred aspect of the invention, the container may be made of plastic, in particular by an injection molding or rotomolding process. Particularly preferably, the container may be produced as a single piece of material and the shock absorber may be integrally molded thereto.
Configuration examples of the present disclosure are described hereinafter based on the accompanying figures.
The container 1 shown has a cantilevered container rim 12 which defines its container opening and is structurally reinforced by a circumferential ribbed wreath. The ribbed structure of the container rim 12 forms recessed areas (not described in more detail here) which enable one or more containers 1 to be lifted out of a stack of containers 1 placed inside each other via a forklift truck for separation. Especially during such separation operations with lift trucks, it often happens that stacks of containers 1 placed inside each other are knocked over.
The side wall 4 has a side wall setback 5, the side wall 6 has a side wall setback 7, the side wall 8 has side wall setbacks 9, and the side wall 10 has a side wall setback 11.
The bottom 2 has lower outer edges 16, 18, 20 and 22. The lower outer edge 16 extends in at a lower end of the side wall 4, the lower outer edge 18 extends in at a lower end of the side wall 6, the lower outer edge 20 extends in at a lower end of side wall 8, and the lower outer edge 22 extends in at a lower end of the side wall 10. The lower outer edge 16 is formed by a skid 17 and the lower outer edge 18 is formed by a skid 19. The skid 17 has a skid setback 21 that is offset inwards. The skid 19 has a skid setback 23 that is offset inwards. The two skid setbacks 21 and 23 as well as the two side wall setbacks 5 and 7 are each channel-shaped.
The side wall setbacks 5 and 7 extend downwards from the container rim 12 towards the bottom 2. The skid setbacks 21 and 23 each extend from an upper side of the respective skid 17 and 19 to an underside of the respective skid 17 and 19. The side wall setback 5 transitions flush into the skid setback 21 so that both together form a channel-shaped structure that is offset inwards. The side wall setback 7 transitions flush into the skid setback 23 so that both together form a channel-shaped structure that is offset inwards.
Due to the skid setbacks 21 and 23, the skids 17 and 19 each have a curved outer contour. As shown in
The container 1 of
Support recesses 42 are provided on the top side of the container rim 12. Support regions 44 are provided on the underside of skids 17 and 19. When an identically constructed pallet container is stacked on the pallet container 1, the (lower) support regions of the skids of the identically constructed pallet container can immerse in the support recesses 42. Lower surfaces of the support recesses 42 extend in a common plane. Lower surfaces 45 of the engagement openings 3 also extend in a common plane. A depth T of the support recesses 42 of the pallet container 1 extending from the top surface of the container rim 12 to a bottom surface of the support recess is determined to be less than or equal to a distance D between the common plane of the lower surface 45 of the engagement openings 3 of the pallet container 1 and the common plane of the lower surfaces of the support regions 44 of the skids 17 and 19 of the pallet container 1.
On an underside of the container rim 12, two respective recessed grips 46 are provided on the long side walls 4 and 6, and one respective recessed grip 46 is provided on the short side walls 8 and 10. The recessed grips 46 are oriented in such a way that the recessed grip 46 can be gripped from below.
Two respective openings 48 are provided at upper ends of the recessed grips 46 and extend from the recessed grip in a direction away from the container interior region bounded by the bottom 2 and the side walls 4, 6, 8, 10. In addition, the openings 48 are formed such that each also extends partially upwards from the recessed grip 46. Each recessed grip 46 is respectively formed by a u-shaped rib of the rib structure of the container rim 12. The respective u-shaped rib is oriented such that its opening is directed downwards. A rim of the respective u-shaped rib facing away from container interior region is adjoined by an outer wall which, together with the u-shaped rib, encloses the recessed grip 46.
As can be seen in
In summary, the container rim 12 of the lowermost container 1 of a stack of containers 1 placed inside each other is subjected to a disproportionately large share of the impact force, and the exact point of impact of the individual containers 1 varies with their position in the container stack. Consequently, it is difficult to design the container rim 12 for this load.
Due to the problems described above, the container 1 according to the preferred embodiment of the invention has a shock absorbing structure or shock absorber 14. As can be clearly seen in
As can be clearly seen, for example, in the side view of
As can be seen in
A number of preferred configuration examples for shock absorbers 14 according to the present invention are explained below. Common to all of these embodiments is that they are configured by their overall structure or by predetermined impact absorption portions 32 to at least partially absorb or dissipate impacts. Mechanisms for such dissipation of impact energy are mainly internal friction losses during elastic deformation and/or during plastic deformation of components.
The basic structure of the shock absorber 14 shown in
The hollow profile shock absorber 14 is molded onto the container 1 in such a way that the hollow profile is open in the direction of the side wall 8, 10 adjacent to the shielded side wall 4, 6. This allows good demoldability during production in a plastic molding process. A lower section of the shock absorber 14 (or its hollow profile shape) running essentially horizontally or parallel to the bottom is formed by the rib 13, which also serves for limiting the nest depth.
The shock absorber 14 shown in
Number | Date | Country | Kind |
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19152320.8 | Jan 2019 | EP | regional |
19170269.5 | Apr 2019 | EP | regional |
This application is the United States national stage entry of International Application No. PCT/EP2020/051101, filed Jan. 17, 2020, and claims the benefit of priority of European Application No. 19170269.5, filed Apr. 18, 2019 and European Application No. 19152320.9, filed Jan. 17, 2019. The contents of International Application No. PCT/EP2020/051101, European Application No. 19170269.5 and European Application No. 19152320.9 are incorporated by reference herein in their entireties.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/051101 | 1/17/2020 | WO | 00 |