The present disclosure relates generally to oilfield equipment, and in particular to systems and techniques for drilling wellbores in the earth. More particularly still, the present disclosure relates in part to offshore drilling techniques and systems.
Various drilling methods and systems are known in the art. Most arrangements use a rotating drill bit that is carried and conveyed in the wellbore by a drill string, which is in turn carried by a drilling rig located above the wellbore. The drill bit may be rotated by rotation of the drill string and/or the drill string may include as part of a bottom hole assembly a downhole rotary motor for rotating the drill bit.
Drilling fluid is pumped to the drill bit through the drill string and is directed out of nozzles in the drill bit for cooling the bit and removing formation cuttings. The drilling fluid may also provide hydraulic power to downhole tools, such as a mud motor located in a bottom hole assembly (BHA) for rotating the drill bit. Drilling fluid or mud may also provide hydraulic pressure in the wellbore to prevent collapse of the wellbore and/or fluid entry from the formation to the wellbore. The drilling fluid and any entrained formation cuttings are forced from the bottom of the wellbore by the continued pumping of drilling fluid through the drill string and then carried upwards through the annulus that exists between the drill string and the wellbore wall.
In cases of drilling offshore wells, the drilling rig may be positioned above the surface of the water, generally over a wellhead. A riser may be provided between the drilling rig and the wellbore at the seafloor for allowing the drill string to be conveniently run into and tripped out of the wellbore. The riser may also provide an extension of the annular wellbore flow path for returning the drilling fluid and cuttings to the rig for processing and/or reuse.
The wellhead may carry a blowout preventer (BOP) stack, which may include ram BOPs and/or an annular BOP, for example. BOPs may include an axial passage to accommodate the drill string and may include one or more closure devices, such as shear, blind or pipe rams or elastomeric packers to shut in the wellbore in the case of an emergency. A rotating control device (RCD), also sometimes referred to by routineers as a rotating control head, rotating blowout preventer, or rotating diverter, may be carried atop the BOP stack for preventing escape of well annulus fluid into the environment.
Embodiments are described in detail hereinafter with reference to the accompanying figures, in which:
The present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. Further, spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper,” “uphole,” “downhole,” “upstream,” “downstream,” and the like, may be used herein for ease of description to describe relationships as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the apparatus in use or operation in addition to the orientation depicted in the figures.
In the embodiment of
Drilling rig 14 may be located generally above a wellhead 20, which in the case of the offshore arrangement of
Wellhead 20 may carry a blowout preventer (BOP) stack 21, which may include ram BOPs 22, 24 and an annular BOP 26, for example. BOPs 22, 24, 26 may include an axial passage 23 to accommodate drill string 12 and may be arranged with closure devices, such as shear, blind or pipe rams in the case of ram BOPs 22, 24, or elastomeric packers, in the case of annular BOP 26, to shut in wellbore 32 in the case of an emergency.
A rotating control device (RCD) 40 may be carried atop BOP stack 21. However, RCD 40 may be also provided at any point between platform 19 and wellhead 20. RCD 40 may have a housing 41 with an axial passage 42 formed therethrough for accommodating drill string 12. RCD 40 may be an active- or passive-style device, and it may also take the form of an annular BOP.
A marine riser 13 may be connected between offshore platform 19 and RCD 40, through which drill string 12 may be guided into RCD 40, BOP stack 21, wellhead 20, and wellbore 32. The region between the interior of riser 13 and the exterior of drill string 12 may define a riser annulus. The riser annulus may include a fluid, which may be subject to hydrostatic pressure due to the column of fluid within the riser annulus.
According to an embodiment and as discussed in greater detail below with respect to
As used herein, “positive differential pressure” is defined as the wellbore annulus pressure exceeding pressure within the annulus of theriser. Likewise, “negative differential pressure” is defined as the pressure in riser annulus at the rotating control device exceeding the wellbore annulus pressure.
Referring to
In an embodiment, lower seal subassembly 43A may be arranged to isolate wellbore annulus 34 when the wellbore annulus pressure exceeds the riser annulus pressure, that is, under a positive differential pressure. Upper seal subassembly 43B may be arranged to isolate wellbore annulus 34 when the riser annulus pressure exceeds the wellbore annulus pressure, that is, under a negative differential pressure. More particularly, the outer profiles of elements 46 may have a generally conical shape so that a differential pressure in the sealing direction acts to compress the element against the drill string to effect a seal. In some embodiments, upper seal subassembly 43B may be similar to lower seal subassembly 43A except inverted in orientation.
Sealing elements 46 may be made of an elastomeric or polymeric material, for example, which may allow drill string joints of varying outer diameter to pass through RCD 40′ while maintaining a seal. In an embodiment, lower seal subassembly 43A may be arranged to isolate the wellbore annulus when the wellbore annulus pressure exceeds the riser pressure, that is, under a positive differential pressure. Upper seal subassembly 43B may be arranged to isolate the wellbore annulus when the riser pressure exceeds the wellbore annulus pressure, that is, under a negative differential pressure. More particularly, the outer profiles of elements 46 may have a generally conical shape so that a differential pressure in the sealing direction acts to compress the element against the drill string to effect a seal. In some embodiments, upper seal subassembly 43B may be similar to lower seal subassembly 43A except inverted in orientation.
In one or more embodiments, each lower and upper seal subassembly 43A′, 43B′ may be a bidirectional seal subassembly that is arranged to both isolate the wellbore annulus when the wellbore annulus pressure exceeds the riser pressure, that is, under a positive differential pressure, and to isolate the riser when the riser pressure exceeds the wellbore annulus pressure, that is, under a negative differential pressure. More particularly, as described in greater detail below with respect to
Although two bidirectional seal subassemblies 43′ are shown in
Operation of seal subassemblies 43′ is described with reference to exemplary seal subassembly 43A′.
The interior wall of element 46A′ may have an hourglass-like shape with upper and lower inward tapered surfaces 60, 62. The exterior wall of element 46A′ may include upper and lower lips 64, 66 having a larger outer diameter than the middle section of element 46A′. Upper and lower lips 64, 66 may be dimensioned to lightly contact and wipe against the inner wall of retainer 44A′. Element 46A′ may include upper and lower ring-shaped stiffeners 48 formed therein, which may be positioned near upper and lower lips 64, 66.
Bidirectional sealing may be accomplished by allowing element 46A′ to translate within retainer 44A′ under the influence of a differential pressure across element 46A′ so that void region 70 shifts and exposes an effective piston area at whichever upper or lower side of element 46A′ is subject to the greater pressure. Once element 46A′ has shifted and is seated against either the upper or lower end of retainer 44A′, the applied differential pressure causes element 46A′ to compress axially, which in turn results in element 46A′ bulging inward radially to form a seal against the outer wall of drill string 12 and outward radially to form a seal at lips 64, 66 against the inner wall of retainer 44A′.
In
Similarly, in
In summary, a drilling system, rotating control device, and a method for accessing a wellbore have been described. Embodiments of a drilling system may have: A wellhead on a seafloor of a body of water, the wellhead defining a passage; an offshore platform disposed at the surface of the body of water; a string extending from the platform into the wellhead; and a rotating control device having a housing carried atop the wellhead, the housing defining a passage in fluid communication with the passage of the wellhead, the string extending through the passage of the rotating control device and defining a wellbore annulus below the rotating control device, the rotating control device being arranged to form a dynamic seal between the housing and an exterior of the string to isolate the wellbore annulus under both a positive and a negative differential pressure across the seal, the rotating control device including a sleeve rotatively disposed within the housing and rotatively carried near a longitudinal midpoint of the sleeve by a thrust bearing assembly. Embodiments of a rotating control device may have: A housing defining a hollow interior; a sleeve rotatively disposed within the housing and rotatively carried near a longitudinal midpoint of the sleeve by a thrust bearing assembly; and a bidirectional seal assembly operatively coupled to the sleeve and arranged to form a dynamic seal between the sleeve and a tubular longitudinally traveling through the sleeve under both a positive differential pressure and a negative differential pressure across the seal assembly. Embodiments of a method for accessing a wellbore may generally include: Providing a rotating control device in fluid communication with the wellbore; rotatively carrying a sleeve of the rotating control device within a housing of the rotating control device at a midpoint of the sleeve by a thrust bearing assembly; extending a string through a riser into the wellbore, the string and the wellbore defining a wellbore annulus below the rotating control device, the riser being in fluid communication with the rotating control device, the string and the riser defining a riser annulus above the rotating control device; isolating the riser annulus from the wellbore annulus by the rotating control device when a pressure in the riser annulus is greater than a pressure in the wellbore annulus; and isolating the wellbore annulus from the riser annulus by the rotating control device when the pressure in the wellbore annulus is greater than the pressure in the riser.
Any of the foregoing embodiments may include any one of the following elements or characteristics, alone or in combination with each other: A riser extending from the platform to the housing of the rotating control device, the drill string passing through the riser and defining a riser annulus above the rotating control device; the rotating control device being arranged to form a dynamic seal between the housing and an exterior of the string to isolate the riser annulus from the wellbore annulus under both a positive and a negative differential pressure across the seal; a bidirectional seal assembly operatively coupled to the sleeve and arranged to form a dynamic seal between the sleeve and the string while longitudinally traveling through the sleeve; a first seal retainer coupled to and sealed against the sleeve; a resilient first element slideably disposed within the first seal retainer; the first element is arranged to slide to a first sealing position within the first seal retainer under a positive differential pressure across the first element and to slide to a second sealing position within the first seal retainer under a negative differential pressure across the first element; a second seal retainer coupled to and sealed against the sleeve; a resilient second element slideably disposed within the second seal retainer; the second element is arranged to slide to a first sealing position within the second seal retainer under a positive differential pressure across the second element and to slide to a second sealing position within the second seal retainer under a negative differential pressure across the second element; the first seal retainer is located at a lower end of the sleeve; the second seal retainer is located at an upper end of the sleeve; a resilient first element coupled to and sealed against a lower end of the sleeve and arranged to a dynamic seal between the sleeve and the tubular under a positive differential pressure across the first element; a resilient second element coupled to and sealed against an upper end of the sleeve and arranged to a dynamic seal between the sleeve and the tubular under a negative differential pressure across the second element; the thrust bearing assembly includes an upper thrust bearing element disposed in proximity to a lower thrust bearing element; providing a seal assembly in the rotating control device; and sealing against an exterior of the string by the seal assembly a the string translates through the rotating control device.
The Abstract of the disclosure is solely for providing the patent office and the public at large with a way by which to determine quickly from a cursory reading the nature and gist of technical disclosure, and it represents solely one or more embodiments.
While various embodiments have been illustrated in detail, the disclosure is not limited to the embodiments shown. Modifications and adaptations of the above embodiments may occur to those skilled in the art. Such modifications and adaptations are in the spirit and scope of the disclosure.
This application is an International Application of and claims priority to U.S. Provisional Patent Application No. 62/040,351, entitled, “ROTATING CONTROL DEVICE,” filed Aug. 21, 2014, the disclosure of which is hereby incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2015/016001 | 2/16/2015 | WO | 00 |
Number | Date | Country | |
---|---|---|---|
62040351 | Aug 2014 | US |