The invention relates to a rotating electrical machine with a “double” homopolar structure. In particular, it concerns a rotating electrical machine comprising a stator and a rotor turning about the same axis of rotation as the stator, housed in a body, at least the stator or the rotor comprising at least one annular field coil supported by a magnetic annular yoke comprising at least two poles angularly shifted by an equal distance from each other, these poles being formed by brackets secured to said annular yoke and folded parallel to said axis.
It is known that there exist two classes of homopolar machines:
Prior Art of Simple Homopolar Stator Machines Powered by AC
As an example, patent applications FR 2 809 240 and FR 2 828 027 disclose the structure and operation of an electrical machine with a simple homopolar stator. In addition, patent applications FR 10 01805, FR 10 01806 and FR 10 01807 disclose improved simple homopolar machines which have an AC-powered homopolar stator and a coplanar rotor.
The embodiment in
These angular offsets may differ depending on the applications, but such variations fall within the known prior art, particularly as applied to other rotating machine structures. They are only used to optimize the final machine. A two-phase version of said machine would only include two stators c1 and c2, which would then be offset by an angle c10=45° in the octopolar embodiment described in
In the embodiment in
In the latter ingenious embodiment, shown in
It is important to note that in the embodiments in
In the rest of this document, the stators c1, c2, and c3 will be referred to using the word “phase”, in order to clarify their role. In the entire description which follows, we therefore consider the assembly formed by two wafers b1 and b2, clasping a coil b3, as a complete phase.
All these descriptions of the devices represented in
The prior art clearly shows the interchangeability of the various elements of a rotating electrical machine, particularly their internal or external relative positions, as represented in
As is represented in
The combination of static part d4 and rotating magnets f2 (or coil inductor) corresponds to a machine f4 forming a synchronous machine. Phase d4 is then AC-powered according to brushless control methods known to a person skilled in the art.
The combination of static part d4 and rotating magnets f3 (or coil inductor) corresponds to a machine f5 forming a reversed synchronous machine. Phase d4 is then AC-powered according to known brushless control methods.
The combination of static f3 and rotating d4 parts corresponds to a machine f5 forming a claw-pole alternator, called a Lundell alternator, widely used in heat engines.
All other combinations are possible, such as rotating d4 and static f2 parts, or rotating d4 and static f3 parts, or both parts d4 and f2 rotating, or both parts d4 and f3 rotating. These different combinations are widely described in the prior art for rotating machines of coplanar structure.
The following non-exhaustive list groups various possible alternative applications of the invention in a rotating electrical machine:
The following non-exhaustive list groups various possible alternative embodiments of the invention for forming a rotating electrical machine:
Prior Art for DC-Powered Homopolar Rotor Machines
The use of this type of machine has therefore been restricted to specific applications, for example where the rotor must turn very quickly, or where the ambient operating temperature is incompatible with conventional coil technologies. The most noteworthy application of this technology consists of a cryogenic machine, where the ceramic winding cannot withstand rotation.
In general, the main deficiency of these homopolar structures is that they provide half the torque that a similar coplanar machine could provide. This is the primary reason for their limited use in industry.
The present invention, which provides a solution to these problems, concerns an electrical machine which is a “double” homopolar motor e0, meaning the rotor and the stator are simultaneously homopolar.
More specifically, this motor type of electrical machine comprises a stack of pairs of simple homopolar stators b10/d4, forming single-phase elementary machines f4, or f5 in a reversed version. These elementary machines are AC-powered. The rotor e15 is common to all these stators and it is passive, meaning it consists wholly or partially of ferromagnetic material. Rotor excitation may be active in a first embodiment which involves a coil e2, preferably annular and fixed. Rotor excitation may be passive in another embodiment which involves at least one annular magnet, preferably fixed, replacing the assembly formed by the ferromagnetic part e1 and the coil e2.
The ultimate configuration of the so-called double structure homopolar motor e0 concerns all variants f4/f5 represented in
It is apparent that when the inductor rotor a2/a3, generating a direct magnetic flux, of a motor becomes homopolar, on each side of a median line receiving the excitation coil a4, one out of two poles becomes inactive on each side of the machine a2 and a3. The same principle is applied to the invention described in this document, as an evolution of the simple homopolar version d4/b10 where the rotor contains as many poles as the stator has teeth e16.
One embodiment of the device according to the invention will be described below in a non-limiting example, with reference to the attached drawings in which:
Two phases of a simple homopolar machine e3 and e3′ are aligned concentrically on a same axis of rotation e9, such that their teeth e16/e16′ are collinear in the same radial plane e17. Said phases e3 and e3′ are separated by a ferromagnetic flux return part e1 that is substantially annular in shape, said part e1 being substantially centered on the same axis of rotation e9 as said phases e3 and e3′.
The assembly formed by the phases e3 and e3′ and the flux return part e1 surrounds a ferromagnetic rotor e15 which is substantially centered on the same axis of rotation e9. Said ferromagnetic rotor e15 has as many projecting poles e14 as there are pairs of teeth e16/e16′. This arrangement results in empty space e8 between each projecting pole e14 which opposes, perpendicular to said empty space e8, the radial circulation in the gap of the magnetic flux formed by the meeting of e10 and e12 on side e5 and by the meeting of e10 and e13 on side e6. Said ferromagnetic rotor e15 has an axial length substantially equal to that of the group formed by the two simple homopolar machine phases e3 and e3′, including the inter-phase part e1. Said ferromagnetic rotor e15 is substantially aligned axially with the assembly formed by the two simple homopolar machine phases e3 and e3′, including the inter-phase part e1.
The optimum length and the relative dimensions of each tooth e16/e16′, known to a person skilled in the art for a simple homopolar machine as described above, can be transposed to the machine that is the object of the present invention. The general rules, known to a person skilled in the art, for sizing synchronous electrical rotating machines, particularly simple homopolar machines, apply to the machine of the invention. The optimal angular length e22, as represented in
Phases e3 and e3′ are substantially identical, aside from the opposite directions of their coil e4 and e4′ connections, such that the magnetic fluxes e12 and e13 specific to each of said phases e3 and e3′ flow symmetrically in the air gap.
The homopolar rotor excitation coil e2 generates a homopolar magnetic flux e10 which flows via the air gap, the rotor e15, phases e3 and e3′, and the magnetic flux return part e1. Said rotor magnetic flux is added on side e5 to that emitted by phase e3, and on side e6 opposes that emitted by phase e3′. There is a resulting addition of the corresponding electromagnetic interaction forces at these two sides e5 and e6 of the machine. Said magnetic flux e10 is guided in the stator by the ferromagnetic flux return part e1.
In order to better define the roles of each of the component parts of the machine of the invention,
In order to better define the roles of each of the component parts of the machine of the invention,
The stator flux e13 circulates radially e6 at the air gap separating the rotor e15 from the phase e3′, encircling the stator coil e4′ but without passing through the flux return part e1.
Considering the flow of the magnetic flux where a tooth e16 is facing a recess e8, as is shown in the cross-section OA in the lower portion of
In a first embodiment, the ring e20 and the cylinder e21 can be made of the same material as the projecting poles e14, forming a single part or multiple different parts. All possible combinations are allowed, according to the known prior art.
In another embodiment, the ring e20 and/or the cylinder e21 can be made of a non-ferromagnetic material, but the projecting poles e14 are still made of a ferromagnetic material.
In another embodiment, other rings of any material can be used in the construction of the rotor, placed between the ring e20 and the disk e21.
The projecting poles e14 can be made of a material from the following non-exhaustive list: solid steel, pressed or sintered iron powder, pressed and assembled sheet metal held together by punching or welding, etc.
The magnetic circuits of phases e3 and e3′ can be made of a material from the following non-exhaustive list: pressed iron powder, pressed and assembled sheet metal held together by punching or welding, etc.
The ring e20 and the cylinder e21 can be made of a material from the following non-exhaustive list: sold steel, pressed iron powder, pressed and assembled sheet metal held together by punching or welding, plastic material formed by injection or machining, aluminum formed by injection or machining, etc.
In one ingenious embodiment, the rotor e15 is formed of a single part which integrates means for maintaining rotation, the cylinder e21, the ring e20, and the poles e14.
The shape of the teeth e16 and the poles e14 viewed in a cylindrical plane at the air gap does not necessarily define a constant air gap: they may have any other shape such as semi-annular, elliptical, semi-elliptical, rounded, circular, or semi-circular, a person skilled in the art being able to choose the shape according to circumstances.
In a multiphase embodiment of the machine of the invention, the number of phases being greater than or equal to one, the machine of the invention comprises at least as many elementary machines e0 each forming a single-phase machine as there are external electrical phases. In this multiphase arrangement, all these single-phase machines e0 are aligned along the axis e9 and are regularly offset by an electrical angle substantially equal to a complete turn (360°) divided by the number of external electrical phases divided by the number of rotor poles e14.
In one particular embodiment of this multiphase machine, each external electrical phase comprises at least two elementary machines e0 axially juxtaposed or distanced and separated by one or more other elementary machines e0.
In one multiphase embodiment, the positioning parts that separate the single-phase machines e0 can advantageously use the same techniques as those described in patent FR 10 01805, functionally considering the groups e0 as the complete simple homopolar phases described in said patent. Said positioning parts can be resin injected on side faces e23 of a plane perpendicular to the axis e9 of the partially or completely assembled single-phase machine e0.
In one multiphase embodiment, the relative positioning between the single-phase machines e0 can be fixed using pins and holes arranged in the side faces e23 of a plane perpendicular to the axis e9 of the single-phase machine e0. In another multiphase embodiment, the angular positioning means can be implemented using undulations or complementary shapes arranged in said side faces e23 of a plane perpendicular to the axis e9 in the monophase machine e0.
In one particular embodiment, the rotor excitation coil e2 is created by winding conductive wire around an electrically and magnetically insulating mandrel e11. Said mandrel is advantageously used to position rotationally the two phases e3 and e3′ so that their respective teeth are aligned in the same radial plane. Said alignment can use notches in radial faces of the mandrel e11 and/or of the phases e3 and e3′, or undulations on said faces, or holes receiving centering pins, or any other method of retention.
In one particular embodiment, the rotor excitation coil e2 is created on a support which does not contribute to fixing the angular positioning between the phases e3/e3′ and the flux return part e1, in which case said angular positioning can be achieved in said parts e1/e3/e3′ by undulation or crenellation or any other method, as described in patent FR 10 01805.
In one particular embodiment, the rotor excitation coil e2 and the coils e4/e4′ only comprise a few turns, made with wire that is preferably rigid, and insulated by an insulating ceramic.
In one particular embodiment the rotor coil e2, and the coils e4/e4′, can be made using a wire having a cross-section non-exclusively belonging to the following list: square, rectangular, flattened, hexagonal, octagonal, polygonal, elliptical, round, etc.
In one particular embodiment the rotor coil e2 and/or the stator coils e4/e4′ comprise at least two separate coils assembled together, in an axial and/or radial plane, said coils being connected to each other serially and/or in parallel, or in zig-zag mode.
The part which fixes the axial positioning between two phases e3 and e3′ of a same single-phase machine e0 can be created by adopting the same techniques as those described in patent FR 10 01805, functionally considering the respective radial joining planes of a phase e3 or e3′ and the face opposite said phase of the winding mandrel e11.
In one particular embodiment, the stator phases e3/e3′ and/or the rotor coil e2 are encapsulated by a resin or a ceramic deposited in powder form then baked, with their magnetic circuit, separately or when assembled in the motor.
In one particular embodiment, the ferromagnetic material forming the phases e3/e3′ comprises any of the material among the following non-exhaustive list: compressed, sintered, or pressed iron powder, sheet metal cut, punched or riveted or tightly maintained by an external connection, ferrite, etc.
In one particular embodiment the ferromagnetic material forming the flux return part e1 and/or the flux return part(s) e1′ comprises any one of the materials in the following non-exhaustive list: compressed, sintered, or pressed iron powder, sheet metal that is cut, and punched or riveted or tightly maintained by an external connection, ferrite, solid steel that is machined or molded, etc.
In one particular embodiment, the rotor coil e2 is eliminated and the flux return part e1 is replaced by at least one magnet e1′ that is substantially annular in shape, substantially magnetized along the axis e9. Said annular magnet e1′ then replaces the flux return part e1. In another particular embodiment of the same constructive arrangement, the annular magnet e1′ is clasped between one or two ferromagnetic parts e24/e24′ of a substantially trapezoidal, annular, or elliptical shape, which allow concentrating the flux issuing from the annular magnet e1′, said parts e24/e24′ having the shape of a truncated cone with the largest side against the magnet e1′.
The shape of the stator tooth and the arrangements described in patent FR 10 01807 apply to the design of the single-phase double homopolar machine e0.
The stator tooth e16 comprises, at each of its angular ends, a radial recess e19 which is intended to adjust the value of the air gap e0 radially. The radial shape of said radial recesses e19 is contained within the following non-exhaustive list: linear in the form of bevels, rounded, elliptical, rounded to give the local air gap e0 a value substantially indexed to the inverse cosine of the electrical angle, for which the origin is on the axis of symmetry of the tooth e16.
The rotor pole e14 comprises, at each of its angular ends, a radial recess e20 which is intended to adjust the value of the air gap e0 radially. The radial shape of said radial recesses e20 is within the following non-exhaustive list: linear in the form of bevels, rounded, elliptical, rounded to give the local air gap e0 a value substantially indexed to the inverse cosine of the electrical angle, for which the origin is on the axis of symmetry of the pole e16.
Advantageously, the air gap e0 at the side e30 of the tooth e19/e20 is twice the air gap at the center e31 of the teeth.
One or both of the arrangements e20 and e19 can be used in the double homopolar machine e0.
The construction arrangements described in patent FR 10 01806 for forming a multiphase machine also apply to the design of the single-phase double homopolar machine e0.
In one particular embodiment, a same single-phase double homopolar machine can be implemented by axially stacking several complete machines e0 to form one phase. Said machines e0 are then substantially fixed in their angular positions and the rotor e15 has an axial length substantially equal to the axial length of the set of machines e0 forming said single-phase machine.
In one particular embodiment, the rotor coil e2 can be powered with alternating current, at an electrical phase and frequency equal or unequal to the power frequency of the stator coils e4/e4′.
In one particular embodiment, the external shape of phases e3/e3′ and of the flux return part e1 does not fit into a cylindrical shape, but into another shape which may be rectangular, elliptical, polygonal, or some other shape, a person skilled in the art knowing how to adapt the implementation of the machine to this particular construction arrangement.
Note in particular that the invention has been described in a direct topology, corresponding to a machine structure of type f4 which comprises, among other things, an internal rotor e15, and two external phases e4 tightly clasping a coil e2 and connected to each other by a flux return part e1. In another embodiment, the reversed type f5, said machine e0 comprises, among other things, an external rotor e15, and two internal phases d4 clasping a coil e2 and connected to each other by an internal return flux part e1. The transposition from the description set forth in this document for machine structure f4 to machine structure f5 is achieved by performing a symmetric radial transformation around the air gap of the component parts of the phases d4, particularly on the teeth e16/e16′ which then become external to the respective phases e3/e3′, as well as on the poles e14 which become internal to the rotor e15; a person skilled in the art would be able to perform this transposition without difficulty.
All the elements presented in this invention can be extended to other static or rotating electrical machines comprising any number of electrical phases and electromagnetic poles. The present invention is not limited to the example embodiments described, but extends to any modification and to any variant obvious to a person skilled in the art, while remaining within the scope of the protection defined in the attached claims.
Number | Date | Country | Kind |
---|---|---|---|
10 60923 | Dec 2010 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/FR2011/053071 | 12/20/2011 | WO | 00 | 12/5/2013 |