Filters may be use to separate particulate matter from fluid. In the course of operation, particulate matter may adhere to the exterior surface of a filter and/or partially or fully block apertures of the filter. Some previous approaches to removing agglomerated particulate matter from the exterior surface of a filter include a structure or component that physically contacts the exterior surface as the filter rotates to pry and/or force the particulate matter off. Such previous approaches require structures that can break down and require cleaning themselves. Some previous approaches cannot clean a filter while filtering a fluid.
Aspects of the present disclosure relate to, among other things, rotating filters that may be tubular. Each of the aspects disclosed herein may include one or more of the features described in connection with any of the other disclosed aspects.
In accordance with the disclosure, embodiments of an apparatus are provided. Certain of such embodiments include a tubular filter including a plurality of apertures; and a motor coupled to the tubular filter. The motor is configured and arranged to rotate the tubular filter about an axis while a differential pressure is applied to an interior space of the tubular filter relative to exterior the tubular filter. If desired, the apparatus can be configured to apply a force, such as one related to the rotation of the tubular filter, to particulate matter agglomerated to an exterior surface of the tubular filter such that the particulate matter is removed from the exterior surface of the tubular filter.
In some implementations the apparatus can further include a pump configured and arranged to draw a fluid through the apertures of the tubular filter from the interior space of the tubular filter while the tubular filter rotates. If desired, the apparatus can further include a pump configured and arranged to force a fluid through the apertures of the tubular filter from exterior the tubular filter while the tubular filter rotates.
In some implementations, the tubular filter can include one or more vanes coupled to the exterior surface of the tubular filter. The one or more vanes can be configured and arranged to guide the fluid through the apertures. For example, the entrance(s) of the vane(s) can be arranged in an orientation of the rotation of the tubular filter. The entrance(s) of the vane(s) can be arranged in an orientation opposite to the rotation of the tubular filter.
If desired, the tubular filter can include one or more impeller(s) coupled to the tubular filter, such as to an inner surface of the tubular filter. The at least one impeller can be configured and arranged to draw the fluid through the apertures of the tubular filter from the interior space of the tubular filter as the tubular filter rotates. If desired, the tubular filter can have a circular, elliptical, or polygonal (e.g., triangular, rectangular, pentagonal, hexagonal, octagonal, and the like) cross section.
In accordance with further aspects, the apparatus can further include a vessel configured and arranged to contain the removed particulate matter. The vessel can be a portion of a flow system, for example, such as a housing that transitions into a chute in a lower portion thereof to guide and/or contain the removed particulate matter.
In further accordance with the disclosure, an apparatus is provided that includes a tubular filter that in turn defines a plurality of apertures therethrough. The tubular filter can be positioned substantially horizontally or vertically in a chamber, or may be disposed at an angle between horizontal and vertical in any increment of one degree. The system further includes a first pump coupled to the chamber. The first pump is configured to draw an unfiltered fluid flow into the chamber. The system can further include a second pump coupled to the tubular filter. The second pump can be configured to draw a filtered fluid flow from an interior space of the tubular filter. The filtered fluid can include the unfiltered fluid drawn through the apertures of the tubular filter.
In further accordance with the disclosure, the apparatus can further include a motor coupled to the tubular filter. The motor can be configured to rotate the tubular filter about an axis while a differential pressure is applied to an interior space of the tubular filter relative to exterior the tubular filter. If desired, the apparatus can be configured to apply a force (such as a force that is attributable in part to the rotation of the tubular filter) to particulate matter agglomerated to an exterior surface of the tubular filter such that the particulate matter is removed from the exterior surface.
In some implementations, the tubular filter can include one or more vanes coupled to the exterior surface of the tubular filter. The one or more vanes can be configured to guide the unfiltered fluid through the apertures. For example, the entrance(s) of the vane(s) can be arranged in an orientation of a rotation of the tubular filter. Alternatively, the entrance(s) of the vane(s) can be arranged in an orientation opposite to a rotation of the tubular filter.
In some embodiments, the tubular filter can include an impeller coupled to an inner surface of the tubular filter. The impeller can be configured to draw the unfiltered fluid through the apertures of the tubular filter from the interior space of the tubular filter as the tubular filter rotates. The tubular filter can have a cross section of any desired shape, such as a circle, ellipse, polygon, or a perimeter that follows an undulating sinusoidal path.
It may be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the features claimed.
As used herein, the terms “comprises,” “comprising,” or any other variation thereof, are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that comprises a list of elements does not necessarily include only those elements, but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. The term “exemplary” is used in the sense of “example,” rather than “ideal.”
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate exemplary aspects of the present disclosure and together with the description, serve to explain the principles of the disclosure.
The present disclosure is drawn, in various implementations, to rotating tubular filters and related methods. Reference now will be made in detail to aspects of the present disclosure, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts. The term “distal” refers to a portion farthest away from a user when introducing a device into a subject. By contrast, the term “proximal” refers to a portion closest to the user when placing the device into the subject. The term “approximately,” when used to describe a numerical value, may be anywhere in a range of ±5% from the numerical value.
The arrow 110 indicates the direction of rotation of the tubular filter 102. Although the arrow 110 indicates the tubular filter rotating in a counterclockwise direction, implementations in accordance with the present disclosure are not so limited. In at least one implementation, the motor 104 changes the direction of the rotation. The motor 104 can quickly and/or abruptly alternate the direction of rotation so as to provide a shaking motion in addition to the rotation.
In at least one implementation, the rate of rotation of the tubular filter 102 is variable. Centripetal force, generated from the rotation of the tubular filter 102, is used to remove agglomerated particulate matter 112 from the exterior surface of the tubular filter 102. The centripetal force applied to the agglomerated particulate matter 112 is directly proportionate to the tangential velocity of the exterior surface of the tubular filter 102, which is directly proportionate to the angular velocity (the rate of rotation) of the tubular filter 102. Thus, the rate of rotation can be increased to increase the centripetal force applied to the agglomerated particulate matter 112. Depending on the size of the agglomerated particulate matter and/or the mechanism of agglomeration (e.g., moisture, electrostatic force, Van der Walls forces, friction) of the agglomerated particulate matter to the tubular filter 102, a greater amount of force may be required to remove the agglomerated particulate matter. Once agglomerated particles have formed of a large enough size, they become more susceptible to dislodgement due to having a larger inertia. The dislodged particles can then fall downward into a collection system where they are collected. The filter can be rotated at any desired velocity, such as between 100 RPM and 15,000 RPM, or any value therebetween in increments of 1.0 RPM. For example, the speed can be provided in the range of 100-300 RPM, 500-8000, RPM, or any sub-range of 10, 25, 50, or 100 RPM in the range of about 100 to 15,000 RPM, inclusive of the endpoints of said range.
Some previous approaches have a limited rate of rotation of a filter because the physical component or structure that contacts the filter and/or the filter may be limited if the force of contact between the physical component or structure and the filter is too strong. Thus, previous approaches rotate filters at a slow rate to reduce the contact force. In contrast, implementations in accordance with the present disclosure do not require physical contact of the exterior surface of the tubular filter 102 with another component and/or structure. Thus, the tubular filter 102 can rotate at much higher rates than previous approaches, thereby enabling the tubular filter 102 to be cleaned in a faster and/or more efficient manner.
As described below in association with
To remove agglomerated particulate matter, such as particulate matter 212, from the exterior surface of the tubular filter 202, the tubular filter 202 rotates to apply a force (e.g., centripetal force) to the particulate matter 212. The force is sufficient to overcome whatever force is adhering the particulate matter 212 to the tubular filter 202. After removing the particulate matter 212 from the tubular filter 202, wall 220 of a vessel of the system 200 contains the removed particulate matter, as illustrated by particulate matter 230. The vessel includes the tubular filter 202 and the funnel 222, and can be cylindrical. Particulate matter contained by the wall 220 can fall to the funnel 222. The funnel 222 can direct particulate matter, such as particulate matter 232, to a collection point. For example, the collection point can be a chamber or a container positioned below the funnel 222.
The tubular filter 202 can rotate during operation of the system 200 (e.g., when a fluid flow is being filtered). As a result, the system 200 can yield energy and/or cost savings and/or increased efficiency by enabling cleaning of the tubular filter 202 during operation of the system 200 without having to stop filtering the fluid.
The tubular filter 202 can rotate during a cleaning mode, separate from operation of the system 200. For example, the tubular filter 202 can rotate at a first rate or a first range of rates during operation and a second rate or a second range of rates in a cleaning mode. The second rate or range of rates can be faster than the first rate or range of rates. Thus, a cleaning mode in which the tubular filter 202 is rotated faster can be used to remove additional agglomerated particulate matter on the tubular filter 202 and/or agglomerated particulate matter that requires a stronger force to overcome the force that is adhering the agglomerated particulate matter to the tubular filter 202. During a cleaning mode, or during any other selected time, pressure can be reversed, such as by pulsing, to cause flow to momentarily reverse through the filter 202. Additionally or alternatively, an external fluid jet (gas or liquid) can be pulsed at the filter to assist in cleaning, if desired.
In at least one implementation, the tubular filter 202 can include at least one impeller positioned in the interior space of the tubular filter 202. The impeller can be coupled to the inner surface of the tubular filter 202. Because the tubular filter 202 can rotate during operation of the system 200, the impeller can replace or supplement the fan 226 so that the energy used to rotate the tubular filter 202 can also provide suction of the fluid through the tubular filter 202. As a result, the system 200 can yield energy and/or cost savings by reducing the size of the fan 226 or eliminating the fan 226. The impeller(s) can have any suitable geometry including having one or more vanes that are oriented approximately perpendicular to the length of the filter. If desired, the filter 202 can slide over an impeller assembly that is affixed to a rotational bearing that is attached to a motor or transmission. In one embodiment, the impeller can be a helical vane 207 (
In
In at least one implementation, the tubular filter 574 is coupled to a motor 580 that is configured and arranged to rotate the tubular filter 574. For example, the tubular filter 574 can rotate in the direction indicated by the arrow 510. To remove agglomerated particulate matter, such as particulate matter 512, from the exterior surface of the tubular filter 574, the tubular filter 574 rotates to apply a force (e.g., centripetal force) to the particulate matter 512. The force is sufficient to overcome whatever force is adhering the particulate matter 512 to the tubular filter 574. After removing the particulate matter 512 from the tubular filter 574, the particulate matter can be caught in the swirling fluid flow as illustrated by the particulate matter 588. As explained above in association with
The tubular filter 574 can rotate during operation of the system 500 (e.g., when a fluid flow is being filtered). As a result, the system 500 can yield energy and/or cost savings and/or increased efficiency by enabling cleaning of the tubular filter 574 during operation of the system 500 without having to stop filtering the fluid.
The tubular filter 574 can rotate during a cleaning mode, separate from operation of the system 500. For example, the tubular filter 574 can rotate at a first rate or a first range of rates during operation and a second rate or a second range of rates in a cleaning mode. The second rate or range of rates can be faster than the first rate or range of rates. Although the tubular filter 574 can rotate during operation of the system 500, rotating at too fast of a rate may interfere with the ability of the tubular filter 574 to remove particulate matter from the fluid flow. Thus, a cleaning mode in which the tubular filter 574 is rotated faster can be used to remove additional agglomerated particulate matter on the tubular filter 574 and/or agglomerated particulate matter that requires a stronger force to overcome the force that is adhering the agglomerated particulate matter to the tubular filter 574. The system can also be provided with fluid jets and be configured to pulse the flow in a reverse direction to remove particulate, if desired.
In at least one implementation, the tubular filter 574 can include an impeller positioned in the interior space 583 as described elsewhere herein. The impeller can be coupled to the inner surface of the tubular filter 574. In such an implementation, the end 578 is at least partially open to facilitate flow into and through the tubular filter 574. The opposite end of the tubular filter 578 includes apertures so that the unfiltered fluid pulled into the interior space 583 from the end 578 is filtered. Because the tubular filter 574 can rotate during operation of the system 200, the impeller can replace or supplement the fan 526 so that the energy used to rotate the tubular filter 574 can also provide suction of the fluid through the tubular filter 574. As a result, the system 500 can yield energy and/or cost savings by reducing the size of the fan 526 or eliminating the fan 526.
The filter 202 and other filters herein can be made from any suitable material, such as a porous polymeric tubular member, a porous metallic tubular member, or a porous composite material, for example. The size and distribution of the pores can be varied, as desired, to suit different flow conditions.
It will be apparent to those skilled in the art that various modifications and variations can be made in the disclosed devices and methods without departing from the scope of the disclosure. Other aspects of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the features disclosed herein. It is intended that the specification and examples be considered as exemplary only.
The present application claims the benefit of priority and is a continuation of International Patent Application No. PCT/US2019/039000, filed Jun. 25, 2019, which in turn claims the benefit of priority to U.S. Provisional Patent Application No. 62/689,711, filed Jun. 25, 2018. The contents of each of the aforementioned patent applications is incorporated by reference herein in its entirety for any purpose whatsoever.
Number | Date | Country | |
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62689711 | Jun 2018 | US |
Number | Date | Country | |
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Parent | PCT/US2019/039000 | Jun 2019 | US |
Child | 17133542 | US |