This invention relates to a biaxial hinge component that is used in the folding and rotating mechanism parts of electrical devices such as portable telephones, notebook computers, electronic organizers, DVD monitors, and remote controls.
Nearly all of the mechanisms to generate sliding friction torque or click torque with the rotating shaft of a conventional biaxial hinge generate this torque in ways: a corrugated spring is directly held against a sliding member, or a cam is held down with a coned disk spring or other such leaf spring (see Japanese Patent Publication 2002-155923).
Since torque is generated by utilizing the repulsive force of a leaf spring to press on a friction member, a conventional hinge has problems that include wear of the friction member 105, looseness and chatter caused by deformation (permanent set in fatigue) of the leaf spring 103, poor durability, and so forth. Torque fluctuations and decreased durability over time not only diminish the quality of the device, but also lead to malfunctions. With today's biaxial hinges, more emphasis is placed on ease of operation and tactile feedback during rotation and opening/closing than with past products, and there is a great need for a hinge that is smaller and more lightweight, has better durability, and retains its torque value better.
Also, because a leaf spring or friction member is disposed near the center of the rotating shaft, in conventional hinges, it is difficult to make a hole in the rotating shaft center through which wires or the like can be passed to electrically connect the members linked by the biaxial hinge. The wires therefore have to be routed on the outside of the rotating shaft, the result of which is an increase in the overall size including the wiring.
It is an object of the present invention to provide a hinge component that achieves durability, good tactile feedback, smaller size and more lightweight, and simple wiring, for use in a notebook computer or a portable telephone that needs to be smaller and more lightweight.
A portable telephone equipped with a conventional hinge having high rotational torque requires considerable effort to turn, making it difficult to answer a call quickly. If the turning effort is to be decreased in a conventional hinge, the spring force of the leaf spring 103 (see
The present invention is constituted as follows.
The invention according to claim 1 brings a biaxial hinge of a biaxial structure having a rotating shaft and an opening/closing shaft, in which a rotating shaft member is fixed to a rotation support member, a rotation-side member is inserted and attached to an outer periphery of said rotating shaft member, and an opening/closing torque unit mechanism for opening and closing operations is disposed to either the left or the right of said rotation-side member, wherein
two or more sets of pressing components in which a pressing member with a substantially spherical distal end is incorporated into an elastic body are assembled in the rotation-side member with an embedded structure, at least one groove extending in a radial direction is formed on one side of a sliding member disposed so as to rotate synchronously with the rotating shaft member, in order to abut against the pressing components and generate a click, and said pressing members and said sliding member are elastically pressed together, thereby generating sliding friction torque and click (retraction and retention) torque during rotation.
The invention according to claim 2 is a biaxial hinge of a biaxial structure having a rotating shaft and an opening/closing shaft, in which a rotation support member and a sliding member are closely fixed to a rotating shaft member, a rotation-side member is inserted and attached to an outer periphery of said rotating shaft member, and an opening/closing torque unit mechanism for opening and closing operations is disposed to either the left or the right of said rotation-side member, wherein
two or more sets of pressing components in which a pressing member with a substantially spherical distal end is incorporated into an elastic body are assembled in the rotation-side member with an embedded structure, at least one groove extending in a radial direction is formed on one side of the sliding member closely fixed to the rotation support member is formed in order to abut against the pressing components and generate a click, and said pressing members and said sliding member are elastically pressed together, thereby generating sliding friction torque and click torque during rotation.
The invention according to claim 3 is a biaxial hinge of a biaxial structure having a rotating shaft and an opening/closing shaft, in which a rotation support member is closely fixed to a rotating shaft member, a rotation-side member is inserted and attached to an outer periphery of said rotating shaft member, and an opening/closing torque unit mechanism for opening and closing operations is disposed to either the left or the right of said rotation-side member, wherein
two or more sets of pressing components in which a pressing member with a substantially spherical distal end is incorporated into an elastic body are assembled in the rotation-side member with an embedded structure, at least one groove extending in a radial direction is formed on a face of the side of the rotating shaft support member that abuts against the pressing member in order to abut against the pressing components and generate a click, and said pressing members and said rotating shaft member are elastically pressed together, thereby generating sliding friction torque and click torque during rotation. With this invention, the sliding member to elastically abut against the pressing members and generate rotational sliding torque and clicks is omitted, and a groove is provided to generate clicks on the surface of the rotating shaft support member that abuts against the pressing members, which makes it possible to omit parts and achieve a more compact size.
The invention according to claim 4 is a biaxial hinge according to any of claims 1 to 3, wherein one of a coil spring, a coned disk spring, a corrugated leaf spring, and a thin leaf spring is employed as the elastic body to generate sliding torque and a click with the rotating shaft. Particularly, by employing a coned disk spring, a corrugated leaf spring or a thin leaf spring instead of a coil spring, a biaxial hinge whose size is reduced can be realized.
The invention according to claim 5 is a biaxial hinge according to any of claims 1 to 4, wherein a through-hole is provided in a center of the rotating shaft member, which makes it possible for wiring for electrical connections to be passed between devices connected to the ends of the biaxial hinge.
The invention according to claim 6 is a biaxial hinge according to any of claims 1 to 5, wherein a rotation stopper mechanism to restrict a rotational range between the rotating shaft support member or the rotating shaft member and the rotation-side member is provided, thereby, rotational range restriction is possible.
The invention according to claim 7 is a biaxial hinge according to any of claims 1 to 6, wherein the opening/closing torque unit mechanism for opening and closing operations is assembled as an independent unit, a click generating mechanism that incorporates a cam or a stopper to limit an opening/closing angle is installed beforehand in said opening/closing torque unit mechanism, and the opening/closing torque unit mechanism is fitted to the rotation-side member. This simplifies assembly and enables it to accommodate an opening/closing mechanism having complex functions.
The portable telephone according to claim 8 is equipped with a biaxial hinge according to any of claims 1 to 7. The result of this constitution realizes a portable telephone equipped with a biaxial hinge that is more compact and that requires less effort to turn the case.
Embodiments of the present invention will now be described based on the drawings.
The sliding member 3 is formed by metal stamping so that the outer periphery is circular in shape, and a square hole 3-1 is provided in the center part. The square hole 3-1 of the sliding member 3 accepts the insertion of an end 9-2 of the rotating shaft member 9, so that the sliding member 3 and the rotating shaft member 9 rotate synchronously. The shape of the fitting hole 3-1 of the sliding member 3 can be square, elliptical, hexagonal, or any other shape other than circular that will accept the insertion of the end 9-2 of the rotating shaft member 9 and prevent this end from chatter, slip, or spin. Two V-shaped grooves 3-2 extending in the radial direction are provided on the lower surface of the sliding member 3. In the drawing, the grooves 3-2 to generate clicks are disposed at two locations. The shape of the grooves 3-2 can be selected from among box-shaped, U-shaped, and stepped, as dictated by the shape of the pressing members 4 or the desired torque, sound, durability, and so forth. The grooves 3-2 are not limited to being grooves extending in the radial direction, and may instead be semicircular, elliptical, or rectangular depressions, or punched holes.
The grooves, recesses, holes, or the like used to generate clicks can be arranged with a combination of them in a row along the circumference of the sliding member 3 according to the required click characteristics (torque strength, sound, durability, number), the result being a hinge that gives off different clicks according to the position during rotation. For instance, it is possible to generate clicks at six locations during 360° rotation by employing a sliding member 3 in which grooves are disposed every 60° around the circumference.
Also, in order to ensure stable sliding torque, the sliding surface of the sliding member 3 may have a groove structure whose path is scribed by the pressing members 4 that move in contact in the circumferential direction, although only the click grooves 3-2 are depicted in the drawings. As the sliding member 3, mold or sinter of a metal, plastic, or the like can be utilized, its hardness may be adjusted by heat treatment according to the wear and durability, and it may also be subjected to a surface hardening treatment by plating, nitriding, or the like.
The pressing members 4 are cylindrical, with their distal ends worked into a spherical shape, and protrusions 4-1 to guide the coil springs 6 are provided on the sides opposite the spherical sides. The pressing members 4, the coil springs 6, and the sleeves 5 together make up the pressing components, and the pressing components are embedded in the rotation-side member 7.
The sleeves 5 are metal cylinders, are attached to the rotation-side member 7, and serve to guide the pressing members 4 to allow smooth up and down operation. If the material and working precision of the rotation-side member 7 allow the pressing members 4 to move smoothly, then the sleeves 5 can be made of resin or omitted.
The rotation-side member 7 is a diecast product from resin or metal, and in its center it has a hole 7-1 through which the rotating shaft member 9 is rotatably inserted, holes 7-2 that accommodate the coil springs 6 and in which the pressing members 4 are disposed via the sleeves 5, and a hole 7-3 to which the opening/closing torque unit mechanism 12 is attached.
The lubrication plate 8 is a thin resin plate having in its center a hole 8-1 to insert the rotating shaft member, and is disposed to prevent no direct friction between the rotation-side member 7 and the rotating shaft support member 10. The material can be appropriately selected as dictated by the durability required for the biaxial hinge, and therefore does not necessarily have to be resin, and may in some cases be omitted.
The rotating shaft member 9 is in the form of a metal cylinder, and has at its upper end a groove 9-1 to fix the snap ring 1, a portion 9-2 that mates with the inner hole 3-1 of the sliding member 3, a shoulder 9-3 that abuts the lower surface of the sliding member 3, and a substantially square flange 9-4 to closely fix the rotating shaft support member and the rotating shaft member.
The rotating shaft support member 10 is a bracket to fix the hinge to the case of the external device, and the support member 10 has screw holes 10-1, a hole 10-2 to pass through the rotating shaft member 9, and a substantially square recess 10-3 that engages with the flange 9-4 of the rotating shaft member 9.
The assembly of the biaxial hinge will be described from the lower side in
The pressing members 4 in this embodiment are substantially spherical at their distal ends, so they abut against the sliding member 3 over just a tiny surface area, which gives a rotational sensation of smooth sliding friction torque. With the coil springs 6 having a small spring constant, there is little difference in load when the pressing members 4 are abutting against the flat portion 3-3 of the sliding member and when they are engaged in the grooves 3-2 of the sliding member, generating a powerful click torque. Furthermore, even if sliding friction results in wear of the sliding member 3 or the pressing members, there will be little reduction in the load of the coil springs 6, which means that the resulting biaxial hinge will have excellent durability, with little change in torque due to sliding wear.
By the present invention, the structure of the upper and lower sides of the rotation-side member 7, that is, the portion that generates the rotational torque, of the examples shown in
In contrast to the example of the embodiment of claim 2 shown in
Since a portable telephone equipped with the biaxial hinge of the present invention can reduce sliding torque without decreasing click torque by incorporating the opening/closing torque unit mechanism 12 and so forth of the present invention into the portable telephone shown in
The effect of the invention of claim 1 is that sliding torque and click torque can be ensured with high durability in a torque generating mechanism on the rotation side of a biaxial hinge.
The effect of the invention of claim 2 is that when the assembly of parts used in claim 1 is changed, sliding torque and click torque can be ensured with high durability in a torque generating mechanism on the rotation side, just as in claim 1.
In the invention of claim 3, the sliding member of claims 1 and 2 is omitted, and there is direct abutment of a rotating shaft support member to which pressing members and grooves have been added, so the effect of is that even though parts are omitted, good hinge characteristics can be maintained and assembly is easier.
The invention of claim 4 employs one or more of a coil spring, a coned disk spring, a corrugated leaf spring, and a thin leaf spring as the elastic body. Here, the effect is that the use of a coned disk spring, a corrugated leaf spring, or a thin leaf spring instead of a coil spring results in a more compact size.
The effect of the invention of claim 5 is that by providing a hole in the center of the rotating shaft member, it is possible for wiring for electrical connections to be passed between devices connected to the ends of the hinge.
The effect of the invention of claim 6 is that by providing stoppers directly to the rotation-side member and the rotating shaft support member, it is possible to obtain a biaxial hinge with a limited range of rotation.
The effect of the invention of claim 7 is that fitting the unit for opening and closing operations to the rotation-side member simplifies assembly and newly adds a stopper mechanism or a limiting the opening/closing angle.
The effect of the invention of claim 8 is that a lighter operation feel can be obtained because the effort required by turning can be reduced without lowering the locking force of the monitor-side case or control key-side case in a standby mode and an open state, and since click torque can be generated over a wider region, the resulting portable telephone has a higher-quality feel to its operation.
Number | Date | Country | Kind |
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2003-365228 | Oct 2003 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP04/15970 | 10/21/2004 | WO | 9/15/2005 |