Cosmetic materials such as those used for cosmetic foundation are typically provided as a compacted or a loose powder. Loose materials, including loose powder, are becoming more common due in part to the fact that loose material provides improved coverage of the material on a surface. The loose material may be provided in a container with a perforated surface or sifter so that the powder is shaken out of the perforations and the powder can be applied onto an applicator This configuration is problematic in that the loose material has a tendency to move up through the perforations during handling and/or jostling of the container, such as the movements associated with carrying the container in a handbag, pocket, or purse. The loose material may deposit above the perforated surface and/or on the cap and may at least partially spill out when the container is opened.
This disclosure relates to containers usable for holding and dispensing, among other things, powdered or powder-like cosmetics products. Containers are disclosed that have a bottom portion, a first sifter, a second sifter and a removable cover having a protrusion. The first sifter may be engaged with the bottom portion and may have at least one sifting hole for sifting materials with a powder-like consistency. A generally L-shaped opening may extend along a circumferential surface of the first sifter for receiving the protrusion. A second sifter may be rotatably engaged with the first sifter and may have at least one sifting hole. The second sifter may have an opening for aligning with a portion of the generally L-shaped opening and accepting the protrusion. When the cover is rotated, the protrusion extending into the openings in the first and second sifters may travel along the generally L-shaped opening to secure the cover to the first sifter. The second sifter may rotate with the rotation of the cover, such that when the cover is rotated into a closed position the second sifter is rotated in relation to the first sifter to offset the holes in the first sifter and the holes in the second sifter. When the cover is rotated into an open position the second sifter is rotated in relation to the first sifter to align the holes in the first sifter with the holes in the second sifter.
A process of filling containers having a rotating sifter from the bottom of the container is also disclosed. The method may include providing a container with a top portion, an open bottom portion, a rotating sifter mechanism engaged with the top portion, a cover for enclosing the top portion, and a bottom cap for enclosing the open bottom portion. The rotating sifter mechanism may be engaged with the top portion. The cover may be engaged with the rotating sifter mechanism. The container may then be positioned so that the open bottom portion faces toward a filling mechanism. Material may be supplied from the filling mechanism to the open bottom portion. The bottom cap may then be affixed to the open bottom portion to enclose the material within the container.
Containers having rotating sifter mechanisms will now be described with reference to the figures. While the disclosure is described in the context of sifters for powdered cosmetics products, they may be useful for other powdered or powder-like products, such as baby powder, foot powder, medicinal powders, and the like.
The container 110 may be provided with a mechanism to rotate the second sifter 118 in relation to the first sifter 116 so that the sifters 116 and 118 are aligned when the container 110 is “open” to allow a user to access the powder. When the container 110 is “closed,” the sifters 116 and 118 are moved out of alignment, which prevents powder from traveling from the bottom portion 114 through the sifters 116 and 118. In order to rotate the sifter 116 while opening or closing the container 110, the first sifter 116 may have one or more generally L-shaped openings 120 extending along its circumference. The second sifter 18 may have one or more openings 122 for aligning with a portion of the generally L-shaped opening extending along the circumference of the first sifter 116. The cover 112 may have one or more protrusions 124, shown in
The generally L-shaped openings 120 may have a downwardly sloped portion 126 along the circumference of the first sifter. The cover 112 moves toward or away from the bottom portion 114 of the container 110 as the protrusion 124 is moved along the generally sloped portion 126 of the L-shaped opening 120. For example, according to the configuration shown in
The first sifter 116 may be secured or fixed to the bottom portion 114 by friction, glue, threaded engagement, or other suitable means. As shown in
The second sifter 118 may be secured to the first sifter 116 by friction or other suitable means. Additionally or alternatively, one or more ribs 134 on the first sifter 116 may be configured to engage with one or more grooves 136 in the second sifter 118. Groove 136 may be a circular groove along the outer circumference of second sifter 118. The second sifter 118 may also have a rim portion 123 that extends around a portion of the first sifter 116. Openings 122 may be positioned along the rim portion 123. The protrusions 124 may be configured to be inwardly projecting from cover 112 to pass through openings 122 and extend to openings 120, thus securing cover 112 directly to the first and second sifters 116 and 118.
The second sifter 118 may have a concave or sloped surface 138 on the side of the second sifter 118 facing away from the first sifter 116, i.e., the surface facing upward from the bottom portion 114. This surface 138 may assist in directing powder or other material into the one or more holes 119 and, thus, into loose material holding area 132. This concave or sloped surface 138 may reduce the amount of powder or other material above the second sifter 118 when the container 110 is held in an upright position, such as when a user is preparing to close the container 110. Reducing the amount of powder above the second sifter 118 and maintaining the holes 117 and 119 in an offset configuration while the cover is closed may reduce the amount of powder that may be spilled while the container 110 is closed or when the container 110 is initially opened. The cover 112 may have a sealing layer 140 engaged with the cover 112 for pressing or touching the second sifter 118 to further prevent the unintentional spillage of powder from container 110.
As shown in
Bottom portion 114, first sifter 116, second sifter 118, and cover 112 may be constructed of polypropylene or other suitable material and may be molded or formed according to other conventional methods. The sealing layer 140 may be waxed paperboard, Teflon, or other suitable material.
The first sifter 216 may be press fit, friction fit, threadedly engaged, or otherwise secured the bottom portion 214 with openings 220 aligned with openings 221. The second sifter 218 may be secured to the first sifter 216 by one or more ribs 234 on the first sifter 216 configured to engage with one or more grooves 236 in the second sifter 218. Groove 236 may be a circular groove along the outer circumference of second sifter 218. Rib 236 may be a circular rib along the inner circumference of first sifter 216.
Container 310 may be filled with powder according to a bottom filling process. Container 310 may be assembled by engaging the second sifter 18 with the bottom portion 14a. The cover may be engaged with the openings 20 and 22 such that the cover 12 is in the closed position. The user may then position the container so that the open bottom portion faces toward a filling mechanism. The filling mechanism may supply material, such as facial powder, to the open bottom portion. The bottom cap 14b may then be secured to the bottom portion 14a to complete the filling process and enclose the material within the container.
It is noted that the first sifter need not be integral with bottom portion for the bottom filling process. Instead the bottom sifter may be configured as a distinct component, such as the first sifter 116 shown in
Although details of specific implementations and embodiments are described above, such details are intended to satisfy statutory disclosure obligations rather than to limit the scope of the following claims. Thus, the claims are not limited to the specific features described above.