This invention relates to rotating tools for generating rotation to use with equipment installed within a bore casing of an oil well-bore, especially for coil-tubing applications.
Oil wells are generally formed by drilling a bore into the earth for accessing buried crude oil deposits, and then installing a variety of equipment within the bore to enable pumping of crude oil up to the earth's surface. During drilling, hollow metallic tubes (also known as ‘casings’) are inserted within the bore to prevent walls of bore from collapsing. In a deep enough bore, multiple hollow casings are installed vertically one above the other by screwing ends of adjacent sections with each other. The entire assembly of attached casings is commonly known as ‘bore casing’.
Once a bore casing is formed, a variety of equipment (including crude oil pumping equipment and sensor equipment) is installed within the bore casing. In an operational oil well, crude oil is pumped to the surface of the earth from the buried crude oil deposits with the help of pumping equipment installed in the bore casing. However, the oil well production unit is vulnerable to failure of installed equipment within the bore casing, which can be caused by mechanical fatigue or electrical shorts or other problems, which can be exacerbated by changed conditions within the well-bore.
During installation of pumping equipment, or during troubleshooting of failed equipment in an operational oil well-bore, it is often necessary to retrieve equipment from the bore casing (also known as fishing). Retrieval of equipment which may be imperfectly installed or lie stuck within the bore casing, can be accomplished by grasping it with an overshot tool (having jaws) connected to the coiled tubing. Jaws of an overshot are generally opened and closed by rotation provided to the overshot. Additionally, rotation provided by the overshot can help to set free stuck equipment. Since the coil tubing cannot be rotated easily—but it can be moved up and down linearly from a drum powered by a drive motor, a mechanical transfer of linear motion of the coil tubing into rotational motion is required.
A rotating tool can be used in a well-bore with coil tubing in conjunction with a drilling jar. See e.g. U.S. Pat. No. 8,151,910 (incorporated by reference). While the drilling jar generates impacts and resultant shock waves along the coil tubing to aid in freeing the tubing or stuck equipment, the rotating tool generates rotation for the overshot and rotation for freeing the stuck equipment. The current designs of rotating tools do not work well with the hard accelerations needed to be applied to the coil tubing (it must be jerked up or down, or both) to generate the jarring effect. The current designs tend to rotate too freely, which can cause tools designed to operate when rotated to be unintentionally activated. The rotating tool described below solves these problems with the existing rotating tools.
The invention is a rotating tool for inducing rotation. When included in coiled tubing of an oil well-bore, the rotating tool of the present invention is useful for operating or freeing target equipment within the bore casing of an oil well-bore. One end of the rotating tool is connected with an end of coiled tubing reeled into the oil well-bore, and its other end is connected to target equipment on which rotation is to be induced. The rotating tool converts linear motion (up or down) of the coiled tubing into rotation. The rotation hence produced is used to operate the target equipment; e.g., opening/closing jaws on an overshot.
In a rotating tool, a sliding assembly, including a shaft, slides within a housing assembly. Linear displacement of the shaft in one direction is converted into rotational motion in a first rotational direction through a tubular gear, which in turn induces rotation of the housing assembly and the target equipment in the first rotational direction.
The housing assembly includes a upper-sub, a barrel, a lower-sub and a first longitudinal bore. A mandrel of the sliding assembly is connected to the coiled tubing and is used to drive the shaft linearly through the first longitudinal bore. The upper-sub is screwed to one end of the barrel, the lower-sub is screwed to the opposite end of the barrel, and the distal end of the lower-sub is connected to the target equipment. The proximal end of the lower-sub includes a first set of axially-extending gear teeth.
The surface of the shaft includes axially-extending helical grooves. The tubular gear surrounds the grooved surface of the shaft and engages with the helical grooves through one or more adjustable screws which extend transversely through threaded holes in the tubular gear. Adjusting the extent to which the adjustable screws extend into the grooves can be used to exert varying degrees of pressure by the adjustable screws on the bottom of the grooves, and thereby varying the force required to make the tubular gear travel along the helical grooves (and the shaft). One end of the tubular gear includes a second set of multiple axially-extending gear teeth which mate with the corresponding first set of axially-extending gear teeth of the lower-sub, but permit rotation in one direction only.
Within the rotating tool, axial movement of the tubular gear is prevented beyond longitudinal separation between the lower-sub and a tubular head of the shaft. When the shaft is moved axially in a first linear direction and when the tubular gear is pushed against the lower-sub, the adjustable screws of the tubular gear slide along the helical grooves and cause the tubular gear to rotate in a first rotational direction. Since the second set of gear teeth of the tubular gear matingly engage with the first set of gear teeth of the lower-sub, rotation of the tubular gear also causes the lower-sub to rotate in the first rotational direction. And the rotation of the lower-sub also causes the entire housing assembly and the target equipment to rotate in the first rotational direction.
As described further below, the adjustment of the screws facilitates fishing operations where equipment is stuck and must be dislodged by activating a jar. Embodiments of the present invention will be discussed in greater details with reference to the accompanying figures in the detailed description which follows.
It should be understood that the drawings and the associated descriptions below are intended and provided to illustrate one or more embodiments of the present invention, and not to limit the scope of the invention. Also, it should be noted that the drawings are not be necessarily drawn to scale.
Reference will now be made in detail to a first embodiment of a rotating tool of the invention with reference to the accompanying
Mandrel 102 includes sliding cylinder 124, an outer cylinder 126 and a longitudinal bore 128 extending through the sliding cylinder 124 and the outer cylinder 126. A portion of the longitudinal bore 128 which lies in the outer cylinder 126 widens towards end 130 of the outer cylinder 126 and is internally threaded for connecting the rotating tool 100 to coiled tubing (shown in
Shaft 108 comprises of a tubular head 132, an externally grooved cylindrical region 134 and a longitudinal bore 136 extending through the head 132 and threaded cylindrical region 134. Portion of the sliding cylinder 124 which lies proximate to its end 138 is externally threaded (shown as externally threaded portion 140 in
Tubular gear 110 surrounds a portion of the grooved cylindrical region 134 and is engaged to its grooves 153 through adjustable screws 144 as best seen in
The lower-sub 114 further includes a first set of multiple axially-extending gear teeth 152 (as best seen in
To prevent leakage of fluid flowing through the rotating tool 100 (for example, drilling fluid flowing through the coiled tubing) into the dynamic region 150 through the interface between the piston 112 and path 122, rubber O-rings 160 are provided around piston 112 (illustrated in
As shown in
Operation of the rotating tool 100 for producing rotation during down-stroke will now be explained in detail with reference to
During up-stroke, the pushing force on mandrel 102 is released and a pulling force is applied on mandrel 102 (and to the shaft 108) by reeling in coil tubing 702 from drum 704 (as illustrated in
The sensitivity of rotating tool 100 to produce desired a desired amount of rotation per unit of pushing force on the mandrel 102 during down-stroke can be adjusted by the degree of engagement of screws 144 with the grooves 153 of the shaft 108. Pressure exerted by screws 144 at the bottom of the grooves 153 can be adjusted. Higher friction between the tips of the screws 144 and grooves 153 of the shaft 108, would result in lesser rotation of tubular gear 110 per unit force applied on mandrel 102. To achieve larger amount of rotation per unit of pushing force, friction between screws 144 and grooves 153 of shaft 108 should be reduced, and screws 144 should not be driven to an extent that their respective tips become tightly engaged with the grooves 153 of the shaft 108.
When screws 144 is driven in through the hole 146, ball 145 at the tip of screw 144 engages firmly with the groove of the shaft 108. Driving the screw 144 deeper into hole 146 would push the metallic ball 145 tightly against the groove of shaft 108, and hence the ball 145 would engage with a greater pressure and friction with the groove of shaft 108. Hence, positioning of screw 144 within hole 146 can be used to adjust the magnitude of pressure exerted by the metallic ball 145 on the grooves 153 of shaft 108. In other words, level of engagement of tubular gear with grooves 153 of the shaft 108 can be adjusted by driving the screw 144 suitably within hole 146. The structure and dimensions of hole 146, screw 144 and the metallic ball 145 can be chosen suitably to ensure that while being engaged with the groove of the shaft 108, the ball 145 remains engaged with the hole 146 too, and that driving of screw 144 into hole 146, or any rotation of tubular gear 110 around the shaft 108 does not result in losing the engagement of metallic ball 145 with the hole 146. As an example, to ensure that driving of screw 144 into hole 146 does not result in losing the engagement of metallic ball 145 with the hole 146, the hole may be constructed in a manner such that driving the screw 144 into the hole 146 is restricted beyond a threshold.
In the event the equipment 714 is lodged or stuck in the well bore and needs to be freed by activating the jar 708, the assembly of coiled tubing 702 must be rapidly accelerated up or down to induce a jarring impact. Additionally, where it is known that equipment 714 is stuck firmly, one can tighten screws 144 before lowering the assembly of coiled tubing 702, and then contact the stuck equipment 714 with a solid impact on it by the overshot 700, before activating the overshot jaws 716 to close, using another strong downward force (which may help dislodge the stuck equipment 714).
Alternatively, the first try to grasp and release stuck equipment 714 can be done with the screws 144 in a loosened setting, so the equipment 714 is not accidentally dislodged. The jaws 716 are then closed with a downward force on the assembly of coil tubing 702. If attempts to release the equipment 714 fail, with or without firing the jar 708, the jaws 716 can be opened by applying another rotational force through the rotating tool 100 by pushing the mandrel 102 downwardly again (following an up-stroke of it). The assembly of coil tubing 702 can then be reeled up to the surface without the equipment 714, the screws 144 tightened, and then lowered again so that overshot 700 impacts the stuck equipment 714, before grasping it again with jaws 716 and firing the jar 708 again, if necessary. The impact of the overshot 700 may be enough to help free the equipment 714.
In different embodiments the pitch of the grooves 153 on shaft 108 can be varied, so as to reach a specified degree of rotation for each operating cycle of a rotating tool 100, i.e., one full downstroke or upstroke of mandrel 102. In operations where after grasping equipment 714, jar 708 is activated to file bi-directionally several times to aid in dislodging the stuck equipment 714, the pitch on grooves 153 can still allow control of the grasp strength of the jaws 716. For example, first the equipment 714 is grasped with a grip strength sufficient to lift it, but not significantly more—in the event equipment 714 has components which could be damaged by an over-strength grasp by jaws 716. Then, if the equipment 714 cannot readily be lifted by reeling drum 704 up, one would activate the drilling jar 708. Assuming that three cycles of activating the jar 708 bi-directionally (where it fires six times in total) would power a calibrated overshot 700 to exert a force increase between 1,000-50,000 psi at its jaws 716, such increase would then be applied by jaws 716 on the equipment 714—before one again attempts to lift it. This feature avoids the risk of damaging equipment in the event the overshot's 700 grip strength at its jaws 716 is not calibrated, and if the number of activations of jar 708 is not controlled.
Various other types of fishing tools and coil tubing set-ups can also be used in an oil well-bore. It is to be understood that the foregoing description and embodiments are intended to merely illustrate and not limit the scope of the invention. Other embodiments, modifications, variations and equivalents of the invention are apparent to those skilled in the art and are also within the scope of the invention, which is only described and limited in the claims which follow, and not elsewhere.
Number | Date | Country | |
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Parent | 14987082 | Jan 2016 | US |
Child | 15009256 | US |