Rotation angle detection device

Abstract

The present invention attains downsizing of a permanent magnet with a simple structure to reduce a manufacturing cost thereof. Provided is a rotation angle detection device, including: a cylindrical magnetic circuit mounted to a shaft; and non-contact sensors provided in an inner void of the magnetic circuit, in which the magnetic circuit is composed of a first yoke and a second yoke formed of a magnetic material and having a pair of flat portions parallel and opposed to each other, and a pair of permanent magnets whose magnetic poles are aligned in the same direction so that magnetic fields whose magnetic fluxes are parallel to each other are generated in the void between the flat portions, and the non-contact sensor detects a rotation angle of the shaft by detecting a change in the direction of the magnetic fluxes.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a front view of an engine intake control device in which a rotation angle detection device according to Embodiment 1 of the present invention is incorporated;

FIG. 2 is a sectional view of FIG. 1;

FIG. 3 is a plan view of a magnetic circuit shown in FIG. 2;

FIG. 4 is a sectional view taken along the arrow line IV-IV of FIG. 3;

FIG. 5 is a diagram showing how a bottomed member and the magnetic circuit are integrated by insert molding;

FIG. 6 is a plan view of the magnetic circuit of a rotation angle detection device according to Embodiment 2 of the present invention; and

FIG. 7 is a sectional view of the magnetic circuit of FIG. 6, taken along the arrow line VII-VII.

Claims

1. A rotation angle detection device comprising: a cylindrical magnetic circuit mounted to a rotary member; and a non-contact sensor provided in an inner void of the magnetic circuit, wherein the magnetic circuit is composed of a yoke formed of a magnetic material and having a pair of flat portions parallel and opposed to each other, and a pair of permanent magnets whose magnetic poles are aligned in a same direction so that magnetic fields whose magnetic fluxes are parallel to each other are generated in a void between the flat portions, andwherein the non-contact sensor detects a rotation angle of the rotary member by detecting a change in the direction of the magnetic fluxes.

2. A rotation angle detection device according to claim 1, wherein the yoke is composed of a pair of first and second yoke portions which are of a same configuration, which have the flat portions in the middle portions of the yoke, and end surfaces of the first and second yoke portions are in contact with the permanent magnets.

3. A rotation angle detection device according to claim 1, wherein the yoke is of a cylindrical configuration with a pair of cutouts into which the permanent magnets are fitted.

4. A rotation angle detection device according to claim 1, wherein a sectional area of the flat portions within the yoke is small.

5. A rotation angle detection device according to claim 1, wherein the flat portions are of a same width and of a same wall thickness.

6. A rotation angle detection device according to claim 1, wherein the pair of flat portions increase a magnetic flux between the pair of flat portions in relation to curved portions of the magnetic circuit.

7. A rotation angle detection device according to claim 2, further comprising a first non-contact sensor, wherein the first non-contact sensor comprises a first magnetism detecting portion containing a first magnetoresistive element which detects a direction of magnetic fluxe, and a first output operation portion operable to perform a first arithmetic operation on an output signal from the first magnetism detecting portion.

8. A rotation angle detection device according to claim 7, further comprising a second non-contact sensor wherein the second non-contact sensor comprises a second magnetism detecting portion containing a second magnetoresistive element which detects a direction of magnetic fluxe, and a second output operation portion operable to perform a second arithmetic operation on an output signal from the second magnetism detecting portion.

9. A rotation angle detection device according to claim 8, wherein a first permanent magnet of the pair of permanent magnets generates a magnetic fluxe which flows along a magnetic path formed by an N-pole of the first permanent magnet, the first yoke portion, the inner void, the first and second non-contact sensors, the second yoke portion, and an S-pole of the first permanent magnet.

10. A rotation angle detection device according to claim 8, wherein a second permanent magnet of the pair of permanent magnets generates a magnetic fluxe which flows along a magnetic path formed by an N-pole of the second permanent magnet, the first yoke portion, the inner void, the first and second non-contact sensors, the second yoke portion, and an S-pole of the second permanent magnet.