The present invention relates to the detection of a rotation angle and more particularly to a rotation angle measuring device that can work with or be directly mounted in or on a hand tool to measure the rotation angle of the hand tool.
Hand tools are often used in our daily lives and are nowadays provided with a variety of functions in order to have a wider range of applications and higher operational precision. For example, a torque wrench may have several built-in functional elements such as a torque detection element and an angle detection element for respectively detecting the torque applied by the torque wrench and the rotation angle of the torque wrench during operation, the objective being to complete work with enhanced precision.
Existing wrenches typically use a gyroscope as their angle detection element. A gyroscope, however, can only be used horizontally and will produce an error if used in a tilted state. Referring to
In addition, referring to
It can be known from the above that the prior art of detecting the rotation angle of a wrench with a gyroscope has many limitations in use. There are, however, numerous operation scenarios or threaded fastener positions that do not allow the wrench 10 to be used in the horizontal plane P or the handle 16 of the wrench 12 to stay horizontal. In consequence, it is not always possible to measure the rotation angle of a hand tool correctly, and this demands improvement.
Besides, when the gyroscope in a hand tool produces an error, the user of the hand tool cannot calibrate the gyroscope by themselves. The hand tool must be sent back to its manufacturer in order for the manufacturer to calibrate the gyroscope with an angle plate.
The primary objective of the present invention is to provide a rotation angle measuring device for a hand tool, wherein the rotation angle measuring device can work with or be directly mounted in or on the hand tool to measure the rotation angle of the hand tool accurately, regardless of the space or use scenario (including a tilted working state) the hand tool is in.
Another objective of the present invention is to provide a rotation angle measuring device for a hand tool, wherein the rotation angle measuring device can be calibrated by its user in order to restore its accuracy.
The rotation angle measuring device provided by the present invention for a hand tool is mounted in or coupled to the hand tool, can be rotated along with the hand tool, and includes a housing, a control unit, an input unit, an electronic angle detection unit, a display unit, and a power source.
The control unit is configured to receive, compute, compare, and execute various instructions and commands.
The input unit is electrically connected to the control unit and is configured to enable the input of numerical values.
The electronic angle detection unit is configured to detect of the orientation of the Earth's magnetic field, the rotation angle of the hand tool, the tilt angle of the hand tool with respect to a horizontal plane, and the tilt angle of the hand tool in a vertical plane. The control unit is configured to perform tilt angle compensation based on the detected tilt angles.
The display unit is provided on the housing, is electrically connected to the control unit, and is configured to display various data and information, including the rotation angle of the hand tool.
The power source provides electricity.
Thanks to the tilt angle compensation, the rotation angle of the hand tool can be correctly measured to ensure the accuracy of the work performed by the hand tool, even if the hand tool is operated in a tilted state.
Preferably, the angle detection unit is a three-dimensional electronic compass and has a three-axis accelerometer and a three-axis magnetometer. The three-axis accelerometer is configured to measure the tilt angles of the electronic compass, and the three-axis magnetometer is configured to detect the orientation of the Earth's magnetic field.
Preferably, the angle detection unit can also detect the temperature of the environment where the hand tool is, and the control unit can perform temperature compensation based on the detected temperature.
The rotation angle measuring device can be calibrated by its user. The user only has to move the rotation angle measuring device in circles in order to complete the calibration of the angle detection unit. The calibration can be carried out with ease.
Preferably, the rotation angle measuring device is mounted in a hand tool that has a main body, and the main body forms the housing of the rotation angle measuring device.
Preferably, the housing has a coupling portion, and the coupling portion is configured to be coupled to the hand tool in a detachable manner so that the rotation angle measuring device can be coupled to and separated from the hand tool.
Preferably, the input unit includes an angle zeroing button. When the angle zeroing button is pressed, the angle detection unit sets the current orientation of the Earth's magnetic field as a zero-degree angle.
In order for the examiner to better understand the objectives, features, and intended effect of the present invention, several preferred embodiments of the invention are detailed below with reference to the accompanying drawings, in which:
The present invention provides a rotation angle measuring device (hereinafter also referred to as the angle measuring device for short) 20 (20A, 20B) for use by a hand tool to measure the rotation angle of the hand tool. As used herein, the term “hand tool” refers to any hand tool that can be used to lock a threaded fastener, including any wrench, socket, connecting rod to be connected with a wrench or socket, or other similar hand tools. The term “rotation angle” refers to the angle through which a hand tool is rotated in order to rotate a threaded fastener (e.g., a bolt or nut), i.e., the angle through which the wrench in
Referring to
When mounted in a hand tool (e.g., a wrench, socket, or connecting rod), the angle measuring device 20 (20A) is mounted in the main body of the hand tool. Take the electronic torque wrench 50 in
When the hand tool is a socket, the socket body constitutes the main body of the socket, and when the angle measuring device 20 (20A) is mounted in the socket, the socket body is the housing of the angle measuring device 20 (20A) and houses the other components of the angle measuring device. When the hand tool is a connecting rod, the rod body of the connecting rod constitutes the main body of the connecting rod, and when the angle measuring device 20 (20A) is mounted in the connecting rod, the rod body of the connecting rod is the housing of the angle measuring device 20 (20A).
When the angle measuring device 20 (20B) is made as an independent device, referring to
Referring to
The control unit 30 may be a micro control unit (MCU) or central processing unit (CPU) configured to receive, compute, compare, and execute various instructions and commands.
The input unit 32 is electrically connected to the control unit 30 and is so configured that a user can input various information and numerical values (including the angle value to be set) into the rotation angle measuring device 20 through the input unit 32. The input unit 32 may be physical buttons or touch-controlled buttons and may further include a button for turning on the rotation angle measuring device 20, a button for turning off the rotation angle measuring device 20, an angle sensing button, and an UP button and a DOWN button for adjusting the input numerical value. The aforesaid buttons may be a single button or a plurality of buttons that have different functions respectively. The method for setting a numerical value may entail pressing the UP button or DOWN button repeatedly or, if number buttons representing 0 to 9 respectively are provided, directly pressing selected ones of the number buttons to form the numerical value to be input. The electronic torque wrench 50 in
The electronic angle detection unit 36 in this embodiment is a three-dimensional electronic compass and is electrically connected to the control unit 30. Referring to
The electronic compass 36 is configured to detect the rotation angle of the wrench 50, wrench 60, or hand tool 65 in operation, generate a corresponding angle detection signal, and thereby send the detected angle value to the control unit 30 so that the change in angle, in position, in speed, and in working direction of the wrench 50, wrench 60, or hand tool 65 during operation can be accurately detected.
The display unit 34 is a liquid crystal screen, is electrically connected to the control unit 30, and is configured to display various data and information to be read by the user, including the preset angle value input through the input unit 32, the angle values detected by the electronic compass 36, and the related computation results.
The alert unit 38 is electrically connected to the control unit 30 and is configured to issue an alert or produce a warning signal when receiving an instruction or command from the control unit 30 after the control unit 30 computes and compares the numerical values detected by the electronic compass 36 and the preset value input through the input unit 32. The alert unit 38 may produce an alerting effect by way of light, sound, voice output, or vibrations. For example, the alert unit 38 may be an indicator light, an LED (light-emitting diode) lamp, one or more color lights, a buzzer, or a vibrator.
The memory unit 40 is electrically connected to the control unit 30 and is configured to store the at least one angle value detected by the electronic detection unit 36, the at least one preset angle value input by a user through the input unit 32, and other numerical values needed for operation.
This and the following paragraphs describe how the angle measuring device 20 of the present invention works when a hand tool mounted with the angle measuring device 20 is used. Referring to
Similarly, when the handle of the hand tool has a tilt angle in a vertical plane, referring to the wrench 60 in
The first step is to turn on the angle measuring device 20 by pressing the switch of the input unit 32.
The second step is to initialize (zero) or calibrate the angle measuring device 20. In this step, the electronic compass 36 detects the orientation of the Earth's magnetic field and takes the magnetic field orientation at the time of the detection as the initial angle, i.e., zero-degree angle, of the rotation operation to be performed.
In the third step, the user inputs a parameter or an alert-triggering range through the input unit 32 so as to set the value of the angle through which a threaded fastener is to be rotated with the hand tool.
In the fourth step, the user rotates the threaded fastener (e.g., a bolt or nut) by rotating the hand tool.
In the fifth step, the three-axis accelerometer 361, the three-axis magnetometer 362, and the temperature detector 363 of the electronic compass 36 respectively detect the tilt state of the hand tool, the orientation of the Earth's magnetic field at that time, and the temperature of the location of the hand tool. Then, after tilt compensation (tilt angle compensation) and temperature compensation, the rotation angle of the hand tool is calculated. The rotation angle of the hand tool is the change between the orientation of the Earth's magnetic field at the latter time and the orientation of the Earth's magnetic field that defines the initial angle. The rotation angle of the hand tool may be less than 360 degrees or greater than 360 degrees.
In the sixth step, the value of the post-compensation detected rotation angle is displayed by the display unit 34. Referring to
In the seventh step, the control unit 30 instructs the memory unit 40 to store the operation information (including each rotation angle of the hand tool and the sum of all the rotation angles during operation) for future reference and for use as a criterion by which to determine the work condition of the hand tool. The angle measuring device 20 is turned off when all the work to be done therewith is completed.
Besides, the buttons of the input unit include an angle zeroing button. Once the user has completed the rotation of a threaded fastener and is about to rotate the next threaded fastener with the hand tool, the angle zeroing button can be pressed in order for the electronic compass 36 to take the currently detected orientation of the Earth's magnetic field as the zero-degree angle of the rotation operation to be performed, i.e., the initial angle with which to calculate the rotation angle of the hand tool. Thus, the zero-degree angle of a rotation operation can be obtained immediately without having to restart the angle measuring device 20.
Furthermore, as the north and south poles of the Earth have fixed polar directions, the present invention allows a user of the angle measuring device 20 to calibrate the electronic compass 36 by themselves. More specifically, the electronic compass 36 can be calibrated by the user moving the angle measuring device 20 in circles. Referring to
The rotation angle measuring device 20 provided by the present invention can measure the rotation angle of a hand tool accurately. The measured value will not be affected by the tilt state of the hand tool, the environment or space where the hand tool is, or the temperature of the environment or space. Precise measurement can be achieved even if the hand tool is tilted at a large angle or is used in a low-temperature or high-temperature environment.
In addition, the present invention makes it possible for a user to calibrate the rotation angle measuring device 20 and thereby maintain the accuracy of angle measurement. The calibration method is simple and can be easily performed.
The embodiments described above serve only to expound, but not to limit, the present invention. All equivalent modifications of the invention shall fall within the scope of the patent protection sought by the applicant. The technique of the invention is the first of its kind in the art and provides an improvement of a practical function; therefore, a patent application for the invention is hereby filed according to law.
Number | Date | Country | Kind |
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110104224 | Feb 2021 | TW | national |