Information
-
Patent Grant
-
6190147
-
Patent Number
6,190,147
-
Date Filed
Tuesday, November 2, 199925 years ago
-
Date Issued
Tuesday, February 20, 200124 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Denion; Thomas
- Trieu; Theresa
Agents
- Morgan & Finnegan, L.L.P.
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
A rotation balancing mechanism of an orbiting scroll of a scroll-type compressor that reduces the outer diameter of the compressor housing. A compression mechanism includes a fixed scroll and an orbiting scroll. The compression mechanism is coupled to a support frame at the front of a drive motor. A drive crankshaft is located between the drive shaft of the motor and a base plate of the orbiting scroll. The drive crankshaft causes the orbiting scroll to orbit. Follower crankshafts are located between the support frame and the base plate. The follower crankshafts permit the orbiting scroll to orbit and prevent the orbiting scroll from rotating about its own axis. A central balance weight is located on the drive crankshaft. The central balance weight opposes part of the centrifugal force that is applied to the drive crankshaft when the orbiting scroll orbits. Outer balance weights are attached to the follower crankshafts to oppose the remainder of the centrifugal force.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a rotation balancing mechanism for balancing orbiting scrolls of scroll-type compressors.
FIGS. 9 and 10
show a prior art scroll-type compressor. The scroll type compressor includes a motor housing
15
for a motor
12
and a compressor housing
31
for a compression mechanism
13
. A support frame
16
is attached to the front of the motor housing
15
. The compressor housing
31
is fixed to the support frame
16
. The motor
12
includes a drive shaft
18
. The compression mechanism
13
includes a fixed scroll
32
and an orbiting scroll
33
, which includes a base plate
36
. A crankshaft
51
is located between the drive shaft
18
and the orbiting scroll
33
to cause the orbiting scroll
33
to orbit. Bearing sleeves
63
are formed on the support frame
16
. Bearing sleeves
66
are formed on the rear and peripheral surface of the base plate
36
of the orbiting scroll
33
. Follower crankshafts
61
arc located between the bearing sleeves
63
and the outer bearing sleeves
66
. The follower crankshafts
61
permit orbital movement of the orbiting scroll
33
and prevent rotation about its own axis of the orbiting scroll
33
.
The orbiting scroll
33
orbits with the crank shaft
51
while rotation about its own axis of the orbiting scroll
33
is prevented by the follower crankshafts
61
. This movement draws refrigerant gas from a suction chamber
39
, compresses the gas in a compression chamber
38
, and discharges the gas to an external refrigerant circuit through a discharge port
41
. The compression chamber
38
is defined by the fixed scroll
32
and the orbiting scroll
33
.
The center of gravity of the orbiting scroll
33
is located at an axis O
2
of an eccentric pin
53
. When the orbiting scroll
33
orbits during the operation of the compressor, a centrifugal force is applied to the eccentric pin
53
. The centrifugal force is based on the moment of inertia about the axis O
1
of the crankshaft
51
(drive shaft
18
). That is, centrifugal force FT (WT*R
1
*ω
2
) is applied to the eccentric pin
53
. R
1
represents the distance between the axis O
1
of the drive shaft
18
and the axis O
2
of the eccentric pin
53
, which is the orbiting radius of the orbiting scroll
33
. The mass of the orbiting scroll
33
that orbits the axis O
2
is represented by WT. The orbiting speed (angular velocity) of the orbiting scroll
33
is represented by ω. Therefore, a central balance weight
57
, which has a mass W, is integrally attached to the crankshaft
51
. The balance weight is located on the opposite side of crankshaft
51
from the eccentric pin
53
with respect to the axis O
1
. The central balance weight
57
achieves dynamic balancing, that is, the net centrifugal force applied to the crankshaft
51
is null.
In the prior art scroll-type compressor shown in
FIGS. 9 and 10
, since the central balance weight
57
is attached only to the crankshaft
51
, the following problem occurs. As shown in
FIG. 10
, to offset the centrifugal force FT of the orbiting scroll
33
with the single central balance weight
57
, the center of gravity G
1
of the central balance weight
57
must be radially spaced from the axis O
1
of the drive shaft
18
and the central balance weight
57
cannot be compact. Therefore, the central path C
1
, which is the path of the periphery of the central balance weight
57
, is relatively large.
On the other hand, the peripheral surfaces of the outer bearing sleeves
66
, which support the eccentric pins
65
of the follower crankshafts
61
, must not interfere with the central path C
1
. As a result, journal shafts
62
of the follower crankshafts
61
and outer bearing sleeves
66
are obliged to be located to extend radially from peripheral rim of the base plate
36
of the orbiting scroll
33
as shown in FIG.
10
. Accordingly, to avoid interference between the outer paths C
2
, which are the paths of the peripheral surfaces of the outer bearing sleeves
66
, and the inner surface of the housing
31
, projections
31
a
must be formed on the housing
31
. This increases radial size of the compressor housing
31
.
Japanese Unexamined Utility Model Publication No. 1-61480 shows a compressor that is similar to the compressor of
FIGS. 9 and 10
. As shown in
FIG. 11
, the follower crankshafts
61
of the compressor shown in the publication include balance weights
81
, which compensate for the mass imbalance of the crankshafts
61
when orbiting. In this case, since each balance weight
81
is formed perpendicular to a corresponding eccentric pin
65
, trim weights
82
, which nullify the centrifugal force of the corresponding follower crankshaft
61
, are attached to the follower crankshafts
61
. Therefore, the journal shafts
62
are rearwardly extended by the trim weights
82
.
In the above scroll-type compressor of
FIG. 11
, only the balance weight that is attached to the drive crankshaft opposes the centrifugal force caused by the mass of the orbiting scroll. Therefore, the follower crankshafts
61
and the outer bearing sleeves
66
extend radially outward from the base plate
36
of the orbiting scroll
33
, which increases the size of the compressor housing
31
. In addition, the trim weights
82
complicate the structure and increase the mass of the compressor.
SUMMARY OF THE INVENTION
A first objective of the present invention is to provide a rotation balancing mechanism of an orbiting scroll for a scroll-type compressor that reduces the size of the compressor.
A second objective of the present invention is to provide a rotation balancing mechanism for an orbiting scroll that simplifies the structure and reduces the mass.
A third objective of the present invention is to provide a rotation balancing mechanism for an orbiting scroll that that enables smooth orbital movement of the orbiting scroll with a drive crankshaft.
To achieve the above objectives, the present invention provides a scroll type compressor structured as follows. The compressor includes a housing, a fixed scroll, and an orbiting scroll. The fixed scroll is fixed to the housing. The fixed scroll has a base and a spiral portion formed on the base. The orbiting scroll has a base and a spiral portion formed on the base to engage the fixed scroll. The orbiting scroll has a center axis offset from that of the fixed scroll. A driving crankshaft is connected to the base of the orbiting scroll to produce orbital motion. Follower crankshafts are connected to the housing and the base of the orbiting scroll to follow the motion of the orbiting scroll and to prevent the orbiting scroll from rotating about its own axis. Balance weights for balancing a moment of inertia of the orbiting scroll about the driving crankshaft. The balance weights are located on at least the follower crankshafts.
Other aspects and advantages of the present invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
The features of the present invention that are believed to be novel are set forth with particularity in the appended claims. The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
FIG. 1
is a cross-sectional view showing a scroll-type compressor according to one embodiment of the present invention;
FIG. 2
is a partial transverse cross-sectional view of the scroll-type compressor;
FIG. 3
is an exploded perspective view of the rotation balancing mechanism;
FIG. 4
is an enlarged cross-sectional view of the rotation balancing mechanism;
FIG. 5
is a partial cross-sectional view showing another embodiment of the present invention;
FIG. 6
is a cross-sectional view showing a scroll-type compressor according to another embodiment of the present invention;
FIG. 7
is a perspective view illustrating the moment of inertia of each member of
FIG. 6
;
FIG. 8
is a partial cross-sectional view showing another embodiment of the present invention;
FIG. 9
is a cross-sectional view showing a prior art scroll-type compressor;
FIG. 10
is a transverse cross-sectional view showing the prior compressor of
FIG. 9
; and
FIG. 11
is a partial cross-sectional view showing another prior art scroll-type compressor.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
A scroll-type compressor according to a first embodiment of the present invention will now be described with reference to
FIGS. 1-4
.
As shown in
FIG. 1
, the scroll-type compressor
11
includes a drive motor
12
, a compression mechanism
13
, and a rotation balancing mechanism
14
. The compression mechanism
13
is located frontward of the motor
12
. The rotation balancing mechanism
14
is located between the motor
12
and the compression mechanism
13
.
A front support frame
16
is fixed by a bolt to the front end of a cylindrical motor housing
15
, which accommodates the motor
12
. A rear support frame
17
is fixed by a bolt to the rear end of the motor housing
15
. A drive shaft
18
is supported in the center of the front and rear support frames
16
,
17
through radial ball bearings
19
,
20
. A rotor
21
is fitted on the drive shaft
18
. Coiled wires
22
are fixed on the inner surface of the motor housing
15
. When the coiled wires
22
are excited, the rotor
21
rotates with the drive shaft
18
, which operates the compressor
11
.
The compression mechanism
13
will now be described. A compressor housing
31
is fixed by a bolt to the front surface of the support frame
16
. The support frame
16
forms part of the compressor housing
31
. A fixed scroll
32
is integrally formed in the compressor housing
31
. The fixed scroll
32
is engaged with an orbiting scroll
33
. That is, a fixed spiral portion
35
is integrally formed on a base plate
34
of the fixed scroll
32
and an orbiting spiral portion
37
is integrally formed on a base plate
36
of the orbiting scroll
33
. The spiral portions
35
,
37
engage one another and contact one another at plural points. Due to the orbital motion of the orbiting scroll
33
, the spiral portions
35
,
37
shift with a predetermined angular displacement with respect to one another. A plurality of compression chambers
38
are formed between the fixed and orbiting spiral portions
35
,
37
. The compression chambers
38
shift spirally from the outer region toward the center of the engaged spiral portions
35
,
37
while their volumes are reduced in response to the movement of the orbiting scroll
33
.
A suction chamber
39
is formed between the peripheral surface of the orbiting scroll
33
and the inner surface of the compressor housing
31
. Refrigerant gas is drawn to the suction chamber
39
from an external refrigerant circuit through an inlet
40
, which is formed in the housing
31
. When the orbiting scroll
33
is rotated by a rotation balancing mechanism
14
, refrigerant gas in the suction chamber
39
is drawn to the compression chambers, which are formed between the fixed scroll
32
and the orbiting scroll
33
. Since the radially inner compression chambers
38
have smaller volumes than the radially outer compression chambers
38
, refrigerant gas is compressed as it moves from the periphery to the center and is discharged to the external refrigerant circuit through the outlet
41
, which is formed in the housing
31
.
The rotation balancing mechanism
14
will now be described.
A drive crankshaft
51
is located between the drive shaft
18
of the motor
12
and the base plate
36
of the orbiting scroll
33
. The crankshaft
51
converts rotation of the drive shaft
18
into orbital motion of the orbiting scroll
33
. A splined shaft
18
a
is formed at the front end of the drive shaft
18
and projects into the suction chamber
39
. A connecting sleeve
52
forms part of the drive crankshaft
51
. The connecting sleeve
52
engages the splined shaft
18
a
. A web
53
a
couples an eccentric pin
53
to the connecting sleeve
52
. The web
53
a
is fastened to the splined shaft
18
a
by a bolt
54
. A central bearing sleeve
55
, which extend axially, is integrally formed on the rear surface of the base plate
36
of the orbiting scroll
33
. The eccentric pin
53
is supported by a radial ball bearing
56
, which is fitted in the central sleeve
55
. When the drive crankshaft
51
is rotated by the drive shaft
18
, the eccentric pin
53
orbits, which causes the orbiting scroll
33
to orbit about the axis O
1
of the drive shaft
18
(drive crankshaft
18
). As shown in
FIG. 4
, the orbital radius is a distance R
1
between the axis O
1
and the axis O
2
of the eccentric pin
53
.
As shown in
FIG. 4
, a central balance weight
57
, which has a mass W
1
, is integrally formed on the web
53
a
. The central balance weight
57
is located on the opposite side of the axis O
1
from the eccentric pin
53
. When the orbiting scroll
33
, which has a mass WT, orbits, a centrifugal force, which is based on a moment of inertia MT (WT*R
1
2
) about the axis O
1
of the drive crankshaft
51
, is generated. The central balance weight
57
, which has a mass W
1
, opposes part of the centrifugal force of the orbiting scroll
33
. In other words, the central balance weight
57
balances part of the moment of inertia of the orbiting scroll
33
.
Follower crankshafts
61
(three in this embodiment) are located between the support frame
16
and the base plate
36
of the orbiting scroll
33
. The follower crankshafts
61
permit orbiting motion of the orbiting scroll
33
and prevent the orbiting scroll
33
from rotating about its own axis. Journal shafts
62
of the follower crankshafts
61
are supported by radial ball bearings
64
, which are fitted in annular bearing supports
63
. The bearing supports
63
are formed on the support frame
16
. The bearing supports
63
are closed at the rear ends and extend axially. Eccentric pins
65
are integrally formed at the front ends of the follower crankshafts
61
on webs
65
a
. The eccentric pins
65
are supported by the radial ball bearings
61
, which are fitted in outer bearing sleeves
66
. The outer bearing sleeves
66
are formed on the rear surface of the base plate
36
and extend axially.
As shown in
FIG. 4
, the axes O
3
of the journal shafts
62
are arranged at equal angular intervals on a circle C
62
centered on the axis O
1
of the drive shaft
18
. The orbital radius R
2
of the eccentric pins
65
, which is the distance between the axes O
3
of the journal shafts
62
and the axes O
4
of the eccentric pins
65
, is the same as the orbital radius Rl of the eccentric pin
53
of the drive crankshaft
51
.
Accordingly, when the drive crankshaft
51
orbits, the follower crankshafts
61
permit orbital movement of the orbiting scroll
33
and prevent the orbiting scroll
33
from rotating about the axis O
2
of the eccentric pin
53
.
As shown in
FIG. 2
, predetermined clearances
68
are provided between the peripheral surface
55
a
of the central bearing sleeve
55
of the drive crankshaft
51
and the peripheral surfaces
66
a
of the outer bearing sleeves
66
of the follower crankshafts
61
. Outer balance weights
69
are integrally formed on the webs
65
a
of the follower crankshafts
61
. The outer balance weights
69
can pass through the clearances
68
when rotating. The total mass W
4
of each of the outer balance weights
69
is not determined simply to balance the moment of inertia of the eccentric pins
65
about the axes O
3
of the journal shafts
62
of the respective follower crankshafts
61
. Since the moment of inertia MW
1
(W
1
*R
1
2
) which is based on the mass W
1
of the central balance weight
57
of the crankshaft
51
, is not sufficient to balance the moment of inertia of the orbiting scroll
33
, the masses W
4
of the balance weights
69
are determined to compensate for the insufficiency. In other words, the outer balance weights
69
are not simply for dynamically balancing the respective follower crankshafts
61
but are also for opposing, or balancing, the moment of inertia of the orbiting scroll
33
in cooperation with tho central balance weight
57
. One example of the method for determining the mass of the balance weights
57
,
69
will be described as follows.
W
1
represents a hypothetical mass that is located at the center of gravity G
1
of the central balance weight
57
of the drive crankshaft
51
. W
2
represents a hypothetical mass that is located at the center of gravity G
2
of each of the outer balance weights
69
to balance the moments of inertia about the axes O
3
of the follower crankshafts
61
, respectively. W
3
represents a mass that compensates for the shortage in the mass W
1
to balance the moment of inertia (WT*Rl
2
) about the axis O
1
caused by the mass WT of the orbiting scroll
33
, and the centers of gravity G
1
, G
2
are located on the circles Cr
1
, Cr
2
, which have radiuses R
1
, R
2
, respectively. Further, the journal shafts
62
of the follower crankshafts
61
are located on the circle C
62
about the axis O
1
of the drive shaft
18
at equal angular intervals. The center of gravity GI of the central balance weight
57
is located on the circle Crl of the axis O
2
(center of gravity G
3
) of the eccentric pin
53
of the drive crankshaft
51
and is equidistant with the center of gravity G
3
from the axis O
1
of the drive shaft
18
. The centers of gravity G
2
of the outer balance weights
69
of the follower crankshafts
61
are located on the circles Cr
2
of the axes O
4
(center of gravity G
4
) of the eccentric pins
65
and are equidistant with the centers of gravity G
4
from the axes O
3
of the journal shafts
62
. The centers of the circles Cr
2
are the axes O
3
of the journal shafts
62
of the follower crankshafts
61
.
The total mass W
4
of each balance weight
69
is represented by the following expression.
W
4
=W
2
+W
3
/3
The moment of inertia MT (WT*R
1
2
) about the axis O
1
caused by the mass WT of the orbiting scroll
33
is opposed by the moment of inertia MW
1
(W
1
*R
1
2
) about the axis O
1
caused by the mass W
1
of the central balance weight
57
of the drive crankshaft
51
and by the moments of inertia MW
3
/3(W
3
/3*R
2
2
) about the axes O
3
caused by the masses W
3
/
3
of the outer balance weights
69
of the follower crankshafts
61
.
The ratio of the mass W
3
, which represents the shortage of mass W
1
required to counter the moment of inertia caused by the mass WT of the orbiting scroll
33
to the whole mass (W
1
+W
3
) is in the range of 20 to 100 percent.
Operation of the illustrated scroll-type compressor will now be described.
As shown in
FIGS. 1
,
2
, and
4
, when the drive shaft
18
of the motor
12
rotates, the eccentric pin
53
of the drive crankshaft
51
orbits with the radius R
1
about the axis O
1
of the drive shaft
18
, which causes the orbiting scroll
33
to orbit about the axis O
1
through the bearing
56
. During this movement, the eccentric pins
65
of the follower crankshafts
61
orbit with the radius R
2
(which is equal to radius R
1
) about the axis O
3
of the journal shafts
62
. This permits the orbiting scroll
33
to orbit without rotating about the eccentric pin
53
.
Therefore, refrigerant gas is drawn to the suction chamber
39
through the suction port
40
and then to the compression chambers
38
. As the orbiting scroll
33
orbits, the compression chambers move from the periphery to the center of the spiral portions
35
,
37
, and this gradually reduces their volumes. Accordingly, refrigerant gas in the compression chambers
38
is gradually compressed and is discharged to the external refrigerant circuit through the discharge port
41
.
The scroll-type compressor has the following advantages.
(1) In the illustrated embodiment of
FIGS. 1-4
, the mass W
3
/3 is added to each outer balance weight
69
of the follower crankshafts
61
to generate a moment of inertia that balances part of the moment of inertia MT of the orbiting scroll
33
. Therefore, it is possible to reduce the mass W
1
of the central balance weight
57
of the drive crankshaft
51
and to reduce the radius of the path C
1
of the central balance weight
57
as shown in
FIG. 4
compared to the prior art examples. As a result, the outer bearing sleeves
66
, which support the eccentric pins
65
of the follower crankshafts
61
, are formed radially near the central bearing sleeve
55
of the drive crankshaft
51
on the base plate
36
of the orbiting scroll
33
. Therefore, the outer bearing sleeves
66
do not extend outward from the periphery of the base plate
36
, which reduces the size of the compressor housing
31
.
As shown in
FIG. 4
, the peripheral surfaces of the outer balance weights
69
of the follower crankshafts
61
define the circles C
3
about the axes O
3
of the fixed journal shafts
62
. Therefore, when the orbiting scroll
33
orbits, the outer balance weights
69
do not interfere with the housing
31
shown in FIG.
2
.
(2) In the illustrated embodiment, the clearances
68
are formed between the peripheral surface
55
a
of the central bearing sleeve
55
and the peripheral surfaces
66
a
of the outer bearing sleeves
66
. The outer balance weights
69
pass through the clearances
68
. Also, the center of gravity G
4
is equidistant with and 180 degrees from the corresponding center of gravity G
2
with respect to the axis O
3
of the corresponding journal shaft
62
to generate rotational imbalance from the moment of inertia in the follower crankshaft
61
. Therefore, the prior art trim weights as shown in
FIG. 11
are not required, which reduces the number of parts and simplifies the structure of the compressor.
The masses W
2
of the outer balance weights
69
, which balance the moments of inertia about the axes O
3
of the respective follower crank shafts
61
, are minimized, that is, the mass W
2
can be the same as the mass of one of the eccentric pins
65
. This reduces the mass of the follower crankshafts
61
.
(3) The moment of inertia MT (WT*R
2
2
) due to the mass WT of the orbiting scroll
33
is countered by the combination of the moment of inertia MW
1
(WT*R
1
2
) caused by the mass W
1
of the central balance weight
57
and the equal moments of inertia caused by the masses W
3
/3 of the three outer balance weights
69
. This reduces the mass of each balance weight
57
,
69
and also reduces the maximum radii, which relatively stabilizes the orbital movement of the orbiting scroll
33
compared to the prior art structure. In the prior art structure, a relatively great balance weight is located only on the drive crankshaft
51
, and the drive crankshaft
51
orbits with a relatively large maximum path radius.
(4) In the illustrated embodiment, the journal shafts
62
of the follower crankshafts
61
are arranged on the circle C
62
about the axis O
1
of the drive shaft
18
at equal intervals. Also, the center of gravity G
1
of the central balance weight
57
is located on the circular path Cr
1
of the center of gravity G
3
(axis O
2
) of the eccentric pin
53
, which orbits about the axis O
1
of the drive shaft
18
and is equidistant with the center of gravity G
3
from the axis O
3
. Further, the centers of gravity G
2
of the outer balance weights
69
of the follower crankshafts
61
are located on the circular path Cr
2
of the centers of gravity G
4
(axes O
4
) of the eccentric pins
65
about the axes O
3
of the journal shafts
62
, and are equidistant with the centers of gravity G
4
from the axes O
3
, respectively.
Accordingly, this minimizes the masses W
1
, W
4
of the central balance weight
57
and the outer balance weights
69
.
(5) Under the conditions described in part (4) above, the masses W
4
of the outer balance weights
69
are determined based on the expression W
4
=W
2
+W
3
/n. This facilitates determining the masses W
4
.
The present invention can further be embodied as follows.
As shown in
FIG. 5
, the central balance weight
57
of the drive crankshaft
51
may be omitted, and outer balance weights
69
having the equal masses W
4
=W
2
+W
3
/4 may be attached to four follower crankshafts, which are provided at four locations. The structure of the compressor of
FIG. 5
is otherwise the same as that of the first embodiment.
The embodiment of
FIG. 5
has the advantages (1), (2), (3), (4), and (5).
In a third embodiment shown in
FIG. 6
, a trim weight
84
is secured to the rear end of the drive shaft
18
(on the opposite end of the drive shaft
18
from the drive crankshaft
51
) by a bolt
85
. The trim weight
84
mitigates a force that tends to bend the drive crankshaft
51
(and the drive shaft
18
).
FIG. 7
is a diagrammatic view for illustrating the moments of inertia of each member of FIG.
6
. The method of determining the mass and location of the trim weight
84
will now be described with reference to FIG.
7
.
MW
1
represents a moment of inertia about the axis O
1
of the orbiting scroll
33
, which is countered by the central balance weight
57
. M
65
and M
65
a
represent moments of inertia about the axes O
3
of the eccentric pins
65
and the webs
65
a
of the follower crankshafts
61
. MW
4
represents moments of inertia about the axes O
3
of the outer balance weights
69
. M
53
and M
53
a
represent moments of inertia about the axis O
1
of the eccentric shaft
53
and a web
53
a
of the drive crankshaft
51
. M
84
represents a moment of inertia about the axis O
1
of the trim weight
84
. A principal axis of inertia that nullifies the product of inertia, which is the sum of these moments of inertia, is determined to coincide with the axis O
1
of the drive crankshaft
51
.
Accordingly, orbiting movement of the orbiting scroll
33
is smoothly performed by the drive shaft
18
and the drive crankshaft
51
in the present embodiment.
As shown in
FIG. 8
, in the prior art scroll-type compressor of
FIG. 11
, balance weights
83
, each having a mass W
3
/n (n represents the number of the balance weights
83
) may be attached to the balance weights
81
of the follower crankshafts
61
. Accordingly, the sum of the moments of inertia about the axes O
3
of the journal shafts
62
of the entire follower crankshafts
61
may not be null.
The present embodiment also prevents the outer bearing sleeves
66
from projecting from the circumferential surface of the base plate
36
.
The number of the follower crankshafts
61
may be varied to be one, two, or five or more. As the number of the follower crankshafts
61
is increased, the mass W
1
of the central balance weight
57
is reduced, and the mass W
3
/n of each outer balance weight
69
is reduced. This achieves smooth orbiting of the orbiting scroll
33
. However, there is an upper limit to the number of the follower crankshafts due to interference.
It should be apparent to those skilled in the art that the present invention may be embodied in many other specific forms without departing from the spirit or scope of the invention. Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.
Claims
- 1. A scroll type compressor comprising:a housing; a fixed scroll fixed to the housing, the fixed scroll having a spiral portion formed on a base thereof; an orbiting scroll having a spiral portion formed on a base thereof to engage the fixed scroll, the orbiting scroll having a center axis offset from that of the fixed scroll; a driving crankshaft connected to the base of the orbiting scroll to produce orbital motion; follower crankshafts connected to the housing and the base of the orbiting scroll to follow the motion of the orbiting scroll and prevent the orbiting scroll from rotating about its own axis; and balance weights for balancing a moment of inertia of the orbiting scroll about the driving crankshaft, wherein the balance weights are located on at least the follower crankshafts.
- 2. A scroll type compressor as recited in claim 1, wherein the balance weights are located on both the driving crankshaft and the follower crankshafts.
- 3. A scroll type compressor as recited in claim 2, wherein the driving crankshaft has a connecting portion connected to a drive shaft, the driving crankshaft including an eccentric pin connected to the connecting portion by a web portion, wherein the eccentric pin is supported by a central bearing sleeve formed on the base of the orbiting scroll and wherein the balance weight of the driving crankshaft is connected to the web portion at a location that is on an opposite side of the axis of the connecting portion from the eccentric pin.
- 4. A scroll type compressor as recited in claim 3, wherein each of the follower crankshafts has a journal shaft, which is supported by a bearing support formed on a portion of the housing, and an eccentric pin connected to the journal shaft by the web portion, wherein each eccentric pin is supported by a respective outer bearing sleeve formed on the base of the orbiting scroll, wherein the balance weight of each of the follower crankshafts is connected to the web portion at a location that is on an opposite side of the axis of the journal shaft from the eccentric pin, wherein radial clearances exist between an outer surface of the central bearing sleeve and outer surfaces of the outer bearing sleeves, and wherein each balance weight passes through at least one of the clearances.
- 5. A scroll type compressor as recited in claim 4, wherein the journal shafts of the follower crankshafts are located at regular angular intervals on the same circle centered on the axis of the drive shaft, wherein the center of gravity of the balance weight of the driving crankshaft and the center of gravity of the eccentric pin are equidistant from the axis of the drive shaft, and wherein the center of gravity of the balance weight of each of the follower crankshafts and the center of gravity of the corresponding eccentric pin are equidistant from the axis of the corresponding journal shaft.
- 6. A scroll type compressor as recited in claim 5, wherein a mass W4 of the balance weight of each of the follower crankshafts is represented by the expressionW4=W2+W3/n wherein the moment of inertia about the axis of the driving crankshaft of the orbiting scroll is balanced by the moment of inertia about the axis of the driving crankshaft of the balance weight of the driving crankshaft and the moments of inertia about the axes of the respective follower crankshafts of the balance weights of the follower crankshafts, wherein W2 is a mass at the center of gravity of each balance weight of each of the follower crankshafts necessary to balance the centrifugal force of the associated follower crankshaft, W3 is the difference between the mass of the balance weight of the driving crankshaft and the mass required to balance the moment of inertia of the orbiting scroll, and n is the number of balance weights of the follower crankshafts.
- 7. A scroll type compressor as recited in claim 3, wherein the moment of inertia of the balance weight of the driving crankshaft is set to balance the moment of inertia occurring about the axis of the driving crankshaft of the eccentric pin of the driving crankshaft and a portion of the moment of inertia of the orbiting scroll, and wherein the moments of inertia of the balance weights of the follower crankshafts balance the respective moments of inertia occurring about the axes of the follower crankshafts by the eccentric pins of the follower crankshafts and a respective share of the remainder of the moment of inertia of the orbiting scroll.
- 8. A scroll type compressor as recited in claim 7, wherein a ratio of W3 to W1+W3 is in the range of 20% to 100%, where W1 is the mass of the balance weight of the driving crankshaft and W3 represents the difference between W1 and the mass required to balance the moment of inertia of the orbiting scroll.
- 9. A scroll type compressor as recited in claim 1, wherein the number of the follower crankshafts is three or more.
- 10. A scroll type compressor as recited in claim 1, wherein the balance weights balance the moment of inertia of the orbiting scroll, the moment of inertia of the driving crankshaft and the total moments of inertia of each of the follower crankshafts.
- 11. A scroll type compressor as recited in claim 10, further comprising a drive shaft for rotating the driving crankshaft and a trim weight provided on the drive shaft at a position axially spaced from the driving crankshaft, the trim weight balancing a first moment of inertia operating in a direction that tends to bend the driving crankshaft, wherein the mass and position of the trim weight are set so that a main axis of inertia coincides with the axis of the driving crankshaft where in the main axis of inertia, product of inertia becomes zero and product of inertia is the sum total of the first moment of inertia and the moment of inertia of the trim weight.
- 12. A scroll type compressor as recited in claim 11, wherein the product of inertia includes the sum total of the moment of inertia of the orbiting scroll, the moment of inertia of a pin and a web portion of each of the follower crankshafts, the moment of inertia of each of the balance weights of the follower crankshafts, the moment of inertia of a pin and a web portion of the driving crankshaft, the moment of inertia of the balance weight of the driving crankshaft and the moment of inertia of the trim weight.
- 13. A scroll type compressor as recited in claim 11, further comprising a trim weight provided on each follower crankshaft at a position axially spaced from the orbiting scroll, the trim weight balancing a moment of inertia created by the balance weight of the corresponding follower crankshafts in a direction that tends to bend the corresponding follower crankshaft.
- 14. A scroll type compressor as recited in claim 1, wherein a central bearing sleeve is provided on the base of the orbiting scroll to receive part of the driving crankshaft to cause the orbiting scroll to orbit, and outer bearing sleeves are provided on the base of the orbiting scroll to receive parts of the follower crankshafts, wherein there are radial clearances between each outer bearing sleeve and the central bearing sleeve, and wherein each of the balance weights passes through at least one of the clearances.
Priority Claims (1)
Number |
Date |
Country |
Kind |
10-315070 |
Nov 1998 |
JP |
|
US Referenced Citations (5)
Foreign Referenced Citations (7)
Number |
Date |
Country |
2025530 |
Jan 1980 |
GB |
61-261689 |
Nov 1986 |
JP |
64-063679 |
Mar 1989 |
JP |
1-061480 |
Apr 1989 |
JP |
4-308381 |
Oct 1992 |
JP |
10-252668 |
Sep 1998 |
JP |
10-299675 |
Nov 1998 |
JP |