This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Application No. 2016-76008 filed on Apr. 5, 2016, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a rotation detection mechanism that detects rotation of a rotary body to be heated, such as a fixing roller or the like, and is used in a fixing device that is mounted in an image forming apparatus such as a copy machine, a printer, or the like and fixes an unfixed image.
In an electrophotographic image forming apparatus, a roller heating system has been widely used in which at least one roller (a fixing roller) of a roller pair forming a nip is heated, and a recording medium (a paper sheet) carrying an unfixed toner image is passed through the nip of the roller pair so that toner is fixed on the recording medium. Furthermore, a belt heating system has also been used in which, in place of a fixing roller, an endless fixing belt is used and caused to generate heat by a heating unit, and at a nip between the fixing belt and a pressing roller, an unfixed toner image is fixed on a recording medium via the fixing belt.
As a method for heating such a fixing roller, a fixing belt, or the like, there are known a lamp method in which heating is performed by using a lamp, such as a halogen lamp or the like, which is disposed on an inner side of the roller or the belt and an induction heating (IH) method in which, in response to requests for a reduction in warm-up time and energy saving, heating is performed by using an eddy current generated by interlinking an alternating magnetic field with a magnetic conductor.
By the way, in a case of heating the fixing roller (or the fixing belt), generally, in order to prevent temperature unevenness in a circumferential direction of the roller (or the belt) from occurring, the roller (or the belt) is heated while rotating.
Particularly in the IH method, an induction heating portion is provided with an excitation coil and a core and thus is increased in size, because of which, in many cases, the induction heating portion is disposed outside the fixing roller or the fixing belt, so that the roller or the belt is heated from outside. In this case, when the roller or the belt starts to be heated while not rotating, disadvantageously, only part of a surface of the roller or the belt is heated. Furthermore, even though a temperature detection sensor that detects a surface temperature of the roller or the belt is disposed, in a case where the induction heating portion and the temperature detection sensor are disposed at different positions from each other in the circumferential direction, an abnormal temperature rise cannot be detected, so that there is a fear that thermal deformation of the roller or the belt, smoke generation, or ignition might occur. For this reason, it is required that the induction heating portion be energized while the roller or the belt is being rotated.
For example, there is known a fixing device that, by using a rotation detection unit that is provided with an optical sensor (a photointerrupter sensor) and a pulse plate, detects whether or not a heating roller is rotating. In a method described above, in conjunction with driving a fixing roller or the heating roller to rotate, the pulse plate rotates to open or interrupt an optical path of a detection portion of the optical sensor, based on which whether or not the heating roller is rotating is detected.
A rotation detection mechanism according to a first aspect of the present disclosure has a pulse plate, an optical sensor, a holder, and an input gear. The pulse plate has a light-blocking portion formed on an outer peripheral surface thereof. The optical sensor has a detection portion that detects whether an optical path thereof is opened or interrupted by the light-blocking portion of the pulse plate. The holder has a bearing hole that rotatably supports a rotary shaft of the pulse plate. The input gear inputs a rotational driving force to the rotary shaft. The rotary shaft has a convex portion formed on an outer peripheral surface thereof and thus is in a key shape when seen from an axial direction thereof. On an inner peripheral surface of the bearing hole, a groove portion is formed through which the convex portion passes when the rotary shaft is inserted into the bearing hole, and the bearing hole is in a circular shape when seen from an axial direction thereof.
Still other objects of the present disclosure and specific advantages provided by the present disclosure will be made further apparent from the following description of an embodiment.
With reference to the appended drawings, the following describes an embodiment of the present disclosure.
In the image forming portions Pa to Pd, photosensitive drums 1a, 1b, 1c, and 1d that carry visible images (toner images) of the respective colors are arranged, respectively, and an intermediate transfer belt 8 that is driven by a driving unit (not shown) to rotate in a counterclockwise direction in
The paper sheet P onto which a toner image is to be transferred is housed in a paper sheet cassette 16 at a lower portion in the main body of the color printer 100, and is conveyed via a paper feed roller 12a and a registration roller pair 12b to a nip portion between the secondary transfer roller 9 and an after-mentioned driving roller 11 of the intermediate transfer belt 8. As the intermediate transfer belt 8, a seam-free (seamless) belt is mainly used. Furthermore, on a downstream side of the secondary transfer roller 9, there is disposed a blade-shaped belt cleaner 19 for removing toner or the like remaining on a surface of the intermediate transfer belt 8.
Next, a description is given of the image forming portions Pa to Pd. Around and below the photosensitive drums 1a to 1d, which are rotatably arranged, there are provided charging devices 2a, 2b, 2c, and 2d that charge the photosensitive drums 1a to 1d, respectively, an exposure device 5 that exposes the photosensitive drums 1a to 1d to light carrying image information, developing devices 3a, 3b, 3c, and 3d that form toner images on the photosensitive drums 1a to 1d, respectively, and cleaning devices 7a, 7b, 7c, and 7d that remove a developer (toner) or the like remaining on the photosensitive drums 1a to 1d, respectively.
Upon image data being inputted from a host apparatus such as a personal computer or the like, first, surfaces of the photosensitive drums 1a to 1d are uniformly charged by the charging devices 2a to 2d, respectively, and subsequently are irradiated by the exposure device 5 with light in accordance with image data, so that electrostatic latent images corresponding to the image data are formed on the photosensitive drums 1a to 1d, respectively. The developing devices 3a to 3d are filled with a prescribed quantity of two-component developer containing toner of the respective colors of cyan, magenta, yellow, and black, respectively. In a case where, as a result of after-mentioned toner image formation, a percentage of the toner in the two-component developer filled in the developing devices 3a to 3d falls below a set value, the developing devices 3a to 3d are replenished with toner from toner containers 4a to 4d, respectively. By the developing devices 3a to 3d, the toner in the developer is supplied onto the photosensitive drums 1a to 1d, respectively, and electrostatically adheres thereto, so that toner images corresponding to the electrostatic latent images formed through exposure by the exposure device 5 are formed thereon.
Then, by primary transfer rollers 6a to 6d, between the primary transfer rollers 6a to 6d and the photosensitive drums 1a to 1d, a prescribed transfer voltage is applied to cause the toner images of cyan, magenta, yellow, and black on the photosensitive drums 1a to 1d to be primarily transferred onto the intermediate transfer belt 8. These images of the four colors are formed in a prescribed positional relationship preset for formation of a prescribed full-color image. After that, in preparation for succeeding formation of new electrostatic latent images, toner or the like remaining on the surfaces of the photosensitive drums 1a to 1d after the primary transfer is removed by the cleaning devices 7a to 7d, respectively.
The intermediate transfer belt 8 is laid across a tension roller 10 on an upstream side and the driving roller 11 on a downstream side. When, as the driving roller 11 is driven by a driving motor (not shown) to rotate, the intermediate transfer belt 8 starts to rotate in the counterclockwise direction, at prescribed timing, the paper sheet P is conveyed from the registration roller pair 12b to the nip portion (a secondary transfer nip portion) between the driving roller 11 and the secondary transfer roller 9 provided adjacently thereto, at which a full-color image on the intermediate transfer belt 8 is transferred onto the paper sheet P. The paper sheet P onto which the toner images have been transferred is conveyed to the fixing device 13 by passing through a paper sheet conveyance path 18.
The paper sheet P conveyed to the fixing device 13 is heated by a fixing belt 21 and pressed by a pressing roller 23 (see
By a disc-shaped flange portion 21a that is in contact internally with each of the both end portions of the fixing belt 21 in a width direction thereof and a holding member 22 that is in contact internally with the inner portion of the fixing belt 21 along a longitudinal direction thereof, a prescribed tension is applied to the fixing belt 21. Furthermore, a thermistor (not shown) is provided so as to be in contact with a surface of the fixing belt 21. The thermistor is used to detect a temperature of the fixing belt 21, and based on a result thereof, the halogen heater 25 is turned on/off to control a fixing temperature. Here, a surface temperature of the fixing belt 21 is set to 140° C.
Furthermore, a dimension of the fixing belt 21 in the width direction thereof (a direction perpendicular to a paper plane of
The holding member 22 is in contact with the pressing roller 23 via the fixing belt 21, thereby forming the fixing nip portion N through which a paper sheet is passed. As a material of the holding member 22, for example, a heat-resistant resin such as a liquid crystal polymer or the like is used. Furthermore, in order to reduce a sliding load of a contact surface (a sliding surface) between the holding member 22 and the fixing belt 21, a fluorine resin-based coat layer such as a PTFE sheet or the like is formed thereon. An elastic layer of a silicone rubber or the like may be disposed on an inner side of the coat layer.
The pressing roller 23 is pressed into contact with the holding member 22 via the fixing belt 21 and rotates in that state in a clockwise direction in
On a downstream side of the fixing nip portion N with respect to a paper sheet conveyance direction (a down-to-up direction in
Based on a temperature detected by the thermistor, power supply from a power source is controlled so that the fixing belt 21 is heated to a prescribed temperature by the halogen heater 25. Further, when the fixing belt 21 is heated and thus a temperature thereof has risen to a prescribed temperature, a paper sheet held in a sandwiched manner by the fixing nip portion N is heated and also pressed by the pressing roller 23, so that toner in a powder state on the paper sheet is fused to be fixed.
As shown in
The rotation detection sensor 43 is a PI (photointerrupter) sensor of a U shape in plan view, and on opposed inner surfaces thereof, a detection portion 43a composed of a light-emitting portion and a light-receiving portion is provided. As the pulse plate 41 rotates, the light-blocking portions 41a interrupt and open an optical path of the detection portion 43a, causing a light-receiving signal level of the detection portion 43a to switch from high to low and from low to high, and thus rotation of the fixing belt 21 can be detected.
A large-diameter gear 48 is formed at the flange portion 21a secured to each of the both end portions of the fixing belt 21, and an idle gear 49 is disposed that engages with the input gear 47 and the large-diameter gear 48. The rotary shaft 45 of the pulse plate 41, together with the rotation detection sensor 43 and the idle gear 49, is supported to the holder 50.
The pulse plate 41 is made of resin, and as shown in
As shown in
Next, a detailed description is given of an operation of the rotation detection mechanism 40. When a driving force from a driving device (not shown) is transferred via a driving input gear 24 (see
Subsequently, the idle gear 49 engaging with the large-diameter gear 48 formed at the flange portion 21a rotates in a clockwise direction in
Then, the rotary shaft 45 with which the input gear 47 engages and the pulse plate 41 secured to the rotary shaft 45 also rotate in the counterclockwise direction in
An angle of rotational backlash between the rotary shaft 45 and the input gear 47 is set to be larger than a rotation angle of the pulse plate 41 at the time of occurrence of tooth skipping of the driving input gear 24 that inputs a rotational driving force to the pressing roller 23, and thus a driving force transferred to the pulse plate 41 at the time of occurrence of tooth skipping can be absorbed by the rotational backlash. Furthermore, a rotational load of the compression spring 46 can prevent the pulse plate 41 from inversely rotating due to an inertial force exerted when the pulse plate 41 stops to rotate.
The holder 50 is made of resin and, as shown in
On an inner peripheral surface of the bearing hole 51, there is formed a groove portion 60 for inserting the key-shaped rotary shaft 45 thereinto. As shown in
In inserting the rotary shaft 45 into the bearing hole 51, the convex portion 45a of the rotary shaft 45 is aligned with an opening of the groove portion 60 on an inner side end edge 51a side. As the rotary shaft 45 is inserted in this state into the bearing hole 51, the convex portion 45a bumps into a bent portion of the groove portion 60. Next, the rotary shaft 45 is rotated in a bending direction of the groove portion 60 so that the rotary shaft 45, while being slid along a bent shape of the groove portion 60 as shown by a broken line in
In a configuration of this embodiment, an edge of the groove portion 60 is not continuous in the axial direction from the inner side end edge 51a to the outer side end edge 51b of the bearing hole 51. In other words, when the bearing hole 51 is seen from the axial direction as shown in
Furthermore, the convex portion 45a is inserted while being slid along a shape of the groove portion 60, and thus the rotary shaft 45 can be easily inserted into the bearing hole 51. Accordingly, there is no fear that workability in assembling the rotation detection mechanism 40 might be decreased.
Other than the above, the present disclosure is not limited to the above-described embodiment, and various modifications thereto are possible without departing from the spirit of the present disclosure. For example, while the above-described embodiment uses, as an example, the fixing device 13 of the belt heating system, which is provided with the endless fixing belt 21 as a rotary body to be heated, to describe the rotation detection mechanism 40 that detects rotation of the fixing belt 21, needless to say, the present disclosure is applicable in an exactly similar manner to a fixing device provided with a rotary body to be heated other than the fixing belt 21. Furthermore, the heating unit is also not limited to the halogen heater 25, and an induction heating method provided with an excitation coil and a core can also be adopted.
For example, in a case of the roller heating system in which a fixing roller is provided as a rotary body to be heated, and an unfixed toner image is fixed on a recording medium at a nip between the fixing roller and a pressing roller, the present disclosure can be used as a rotation detection mechanism for a fixing roller. Furthermore, the present disclosure can also be used as a rotation detection mechanism for a rotary body other than a fixing belt or a fixing roller, such as, for example, the photosensitive drums 1a to 1d or the like.
Furthermore, the present disclosure is not limited to the tandem type color printer 100 shown in
The present disclosure is applicable to a rotation detection mechanism that is provided with a pulse plate and a rotation detection sensor and detects rotation of a rotary body to be heated such as a fixing belt, a fixing roller, or the like. The use of the present disclosure reduces a sliding load between a pulse plate having a key-shaped rotary shaft and a holder into which the key-shaped rotary shaft can be inserted, thereby providing a rotation detection mechanism that can prevent occurrence of a rotation detection failure.
Number | Date | Country | Kind |
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2016-076008 | Apr 2016 | JP | national |
Number | Name | Date | Kind |
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9678462 | Kitagawa | Jun 2017 | B2 |
20110229161 | Ueno | Sep 2011 | A1 |
20130064584 | Yonemoto | Mar 2013 | A1 |
Number | Date | Country |
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2012-154993 | Aug 2012 | JP |
2013-57774 | Mar 2013 | JP |
Number | Date | Country | |
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20170285541 A1 | Oct 2017 | US |