An electro-photographic image forming device forms a visible toner image on a photosensitive drum by supplying a toner to an electrostatic latent image formed on a photoconductor. The electro-photographic image forming device transfers the toner image onto a printing medium via an intermediate transfer medium or directly to fuse the transferred toner image onto the printing medium.
In such an electro-photographic image forming device, some components are configured as a cartridge unit, so that they are easily attached to and removed from a main body. The cartridge unit may be implemented in various forms. For example, the cartridge unit may include a photosensitive cartridge including a photosensitive drum, or a developing cartridge including a developing roller, or an imaging cartridge including a photosensitive drum and a developing roller, and the like. The cartridge unit may include a rotation member and a driven coupler configured to rotate the rotation member by receiving a rotational force from the main body.
In an image forming device, some components may be configured as a cartridge unit and may be detachably attached to a main body. For example, the cartridge unit includes a rotation member such as a photosensitive drum, a developing roller, and the like. The cartridge unit may be mounted or removed in an axial direction of the rotation member.
When mounted on the main body, the cartridge unit is connected to a motor through a coupling structure, and receives rotational force from the motor to rotate the rotation member of the cartridge unit. Examples of the coupling structure may include a driving coupler provided in the main body and a driven coupler provided in the cartridge unit. The driven coupler is coupled to the driving coupler, and receives rotational force from the driving coupler.
In the foregoing examples, a rotational shaft of the driving coupler and a rotational shaft of the driven coupler are arranged coaxially with each other, and the rotational force of the driving coupler may be directly transmitted to the driven coupler. Under actual conditions, due to various causes, such as manufacturing tolerances and assembly tolerances of the driving coupler and the driven coupler, the rotational shaft of the driving coupler and the rotational shaft of the driven coupler may not be coaxially arranged. As a result, a driving force may not be properly transmitted from the main body to the cartridge unit, and in some cases, the coupling structure or a component connected thereto may be damaged. In a cartridge unit and an image forming device according to some examples of the present disclosure, a stable driving force transmission is secured from the main body to the rotation member of the cartridge unit through a rotational force transmission structure using a reduction or increase in a diameter of a coil spring, and the driven coupler and the driving coupler may be coaxially arranged.
Hereinafter, a cartridge unit and an example of the image forming device including the cartridge unit are described in detail with reference to the accompanying drawings. In the present specification and the drawings, constituent elements having substantially the same functions are referenced by the same reference numerals, and thus, redundant descriptions thereof are omitted.
Referring to
Referring to
The photosensitive unit 200 includes a photosensitive drum 1 and a charging roller 2 configured to rotate. The photosensitive drum 1 is an example of a photoconductor on which an electrostatic latent image is formed. The charging roller 2 is an example of a charging machine configured to charge a surface of the photosensitive drum 1 to a uniform surface potential. The charging roller 2 is configured to be in contact with the photosensitive drum 1 to rotate, and a charging bias voltage is applied to the charging roller 2. The photosensitive unit 200 may further include a cleaning roller 8 configured to remove foreign matters from a surface of the charging roller 2 and a cleaning blade 6 configured to remove toner remaining on the surface of the photosensitive drum 1. A static eliminator 5 configured to remove residual potentials on the photosensitive drum 1 may be arranged upstream of the cleaning blade 6 with respect to a rotational direction of the photosensitive drum 1. The static eliminator 5 may irradiate light onto the surface of the photosensitive drum 1, for example.
The photo scanner 3 irradiates the surface of the charged photosensitive drum 1 with light corresponding to image information to form an electrostatic latent image. The developing unit 300 mixes and stirs the toner and the carrier, and supplies the toner to the electrostatic latent image formed on the photosensitive drum 1 to form a visible toner image on the surface of the photosensitive drum 1. The developing unit 300 may include a developing roller 10 configured to supply the toner to the photosensitive drum 1 while rotating, and an agitation member configured to stir and convey a developer. The agitation member may include a first agitator 341 and a second agitator 342. The agitation member may be connected to gears 351 and 352 configured to transmit a rotational force.
An inner space of the developing unit 300 may be divided into an agitation chamber 310 and a developing chamber 320 parallel to each other. The first agitator 341 is installed in the agitation chamber 310. The developing roller 10 and the second agitator 342 are installed in the developing chamber 320. The agitation chamber 310 and the developing chamber 320 are separated from each other by a partition wall 330 extending in an axial direction of the developing roller 10. In a case where the first agitator 341 rotates, the developer in the agitation chamber 310 is conveyed in the axial direction (first direction) by the first agitator 341, and conveyed to the developing chamber 320 through an opening provided near one end portion of the partition wall 330. The developer in the developing chamber 320 is conveyed in a second direction opposite to the first direction by the second agitator 342, and conveyed to the agitation chamber 310 through an opening provided near the other end portion of the partition wall 330. Therefore, the developer is circulated along the agitation chamber 310 and the developing chamber 320, and supplied to the developing roller 10 in the developing chamber 320 during a circulation process.
The developing roller 10 conveys the developer including the toner and the carrier to a developing area 9 facing the photosensitive drum 1. The toner is attached to the carrier by electrostatic force, and the carrier is attached to a surface of the developing roller 10 by magnetic force. As a result, a developer layer is formed on the surface of the developing roller 10. The developing roller 10 may be arranged apart from the photosensitive drum 1 by a developing gap. The developing gap may be set on the order of several tens to several hundreds of micrometers. The toner is moved from the developing roller 10 to the photosensitive drum 1 by a developing bias voltage applied between the developing roller 10 and the photosensitive drum 1, and a visible toner image is formed on the surface of the photosensitive drum 1.
A transfer roller 4 is an example of a transfer mechanism configured to transfer the toner image formed on the photosensitive drum 1 to a printing medium P. The transfer roller 4 faces the photosensitive drum 1 to form a transfer nip, and a transfer bias voltage is applied to the transfer roller 4. The toner image developed on the surface of the photosensitive drum 1 is transferred to the printing medium P by a transfer electric field formed between the photosensitive drum 1 and the transfer roller 4 by the transfer bias voltage. A corona transfer mechanism using corona discharge may be employed instead of the transfer roller 4.
The toner image transferred to the printing medium P is attached to the printing medium P by an electrostatic force. The fusing device 7 applies heat and pressure to fuse the toner image onto the printing medium P.
If the toner in the developing unit 300 is consumed, a toner may be supplied from a toner container 100 to the developing unit 300. The toner container 100 may include a toner accommodation portion 101 configured to accommodate a toner, and conveyance members 110, 120, and 130 configured to convey the toner of the toner accommodation portion 101 to a toner outlet 102. A toner supply member 190 connects the toner outlet 102 to a toner supply port 301 of the developing unit 300.
The conveyance member 110 conveys the toner to the toner outlet 102. Although not shown in the drawings, the toner container 100 may include a shutter configured to selectively open or close the toner outlet 102.
Referring back to
When the cartridge unit 600 is mounted on the main body 500, the cartridge unit 600 is connected to a motor by a coupling structure and receives a rotational force from the motor to rotate the rotation member 610 of the cartridge unit 600, for example, the photosensitive drum 1 of the photosensitive unit 200, the charging roller 2 of the photosensitive unit 200, the developing roller 10 of the developing unit 300, and the like.
The coupling structure may include a driving coupler provided in the main body 500 and a driven coupler 630 provided in the cartridge unit 600. The driven coupler 630 is coupled to the driving coupler, and receives a rotational force from the driving coupler.
Referring to
The rotation member 610 may be a photosensitive drum. However, the rotation member 610 is not limited thereto. The rotation member 610 may be a component included in the cartridge unit 600 to be easily mounted on and removed from the main body 500, for example, a developing roller, an agitation member, or a gear that transmits a rotational force thereto. In other words, the rotation member 610 may be at least one of the photosensitive drum, the developing roller, the agitation member, and the gear that transmits a rotational force thereto.
The driven coupler 630 is arranged on one end portion of the rotation member 610 in an axial direction. The axial direction of the rotation member 610 may be a direction in which the cartridge unit 600 is mounted. The driven coupler 630 may be fixed to the rotation member 610 and may rotate the rotation member 610 by receiving a rotational force from the outside.
The driven coupler 630 includes a flange portion 631 fixed and coupled to the rotation member 610, and a coupling portion 632 extending in the axial direction of the rotation member 610 from the flange portion 631. The coupling portion 632 may have a hollow cylinder shape extending in the axial direction of the rotation member 610. The coupling portion 632 may be integrally formed with the flange portion 631.
The driving coupler 700 may be coupled and connected to the coupling portion 632 of the driven coupler 630. For example, the driving coupler 700 may include an insertion portion 710 inserted into the coupling portion 632, and a support 720 configured to support the insertion portion 710. The insertion portion 710 and the coupling portion 632 may be fitted and coupled to each other. A frictional force acts between the fitted insertion portion 710 and the coupling portion 632. For fitting, the insertion portion 710 may be slightly larger than or equal to an inner diameter of the coupling portion 632. The insertion portion 710 may have a diameter decreasing toward one end portion thereof to facilitate insertion into the coupling portion 632. When the driving coupler 700 and the driven coupler 630 are connected to each other, the driven coupler 630 and the rotation member 610 rotate by receiving a rotational force from the driving coupler 700.
Under ideal conditions, a rotational shaft of the driving coupler 700 and a rotational shaft of the driven coupler 630 are arranged coaxially with each other, and a rotational force of the driving coupler 700 is transmitted to the driven coupler 630. However, under actual conditions, due to various causes, such as manufacturing tolerances and assembly tolerances of the driving coupler 700 and the driven coupler 630, the rotational shaft of the driving coupler 700 and the rotational shaft of the driven coupler 630 may not be coaxially arranged. As a result, a driving force may not be properly transmitted from the main body 500 to the cartridge unit 600, and in some cases, a coupling structure or components connected thereto may be damaged. In order to overcome such issues, the cartridge unit 600 according to the some examples may further include a coil spring 650 configured to connect the driven coupler 630 to the driving coupler 700 or to supplement the connection.
The coil spring 650 is arranged to be expandable and compressible in the axial direction of the rotation member 610. A first end portion 651 of the coil spring 650 is fixed to the driven coupler 630. The driven coupler 630 may include a support 640 extending in the axial direction of the rotation member 610 and configured to support the coil spring 650 to be fixed. The support 640 may protrude in the axial direction of the rotation member 610 to be inserted into the coil spring 650. The support 640 and the coupling portion 632 may be integrally formed. For example, an outer circumferential surface of the coupling portion 632 for coupling with the driving coupler 700 may function as the support 640. However, an arrangement and configuration of the support 640 is not limited thereto, and various arrangements and configurations may be possible.
The coil spring 650 may be fixed onto an outer circumferential surface of the support 640 of the driven coupler 630. For example, the first end portion 651 of the coil spring 650 may be fitted and fixed to the outer circumferential surface of the support 640. A frictional force acts between the first end portion 651 of the coil spring 650 and the support 640. For fitting, a diameter of the coil spring 650 before being coupled to the support 640 may be slightly less than or equal to an outer diameter of the support 640.
The coil spring 650 has the first end portion 651 fixed to and supported by the support 640, and the other end portion (a second end portion) 652 located on an opposite side of the first end portion 651. The coil spring 650 is wound from the first end portion 651 toward the second end portion 652 in a first direction D1. Before being coupled to the driving coupler 700, the second end portion 652 of the coil spring 650 is not fixed and may be expanded and compressed.
Referring to
While the driven coupler 630 and the driving coupler 700 are coupled to each other, when the driving coupler 700 rotates, the driven coupler 630 and the coil spring 650 that are fixed and connected to the driving coupler 700 rotate in the same direction as the driving coupler 700. A direction in which the driving coupler 700 rotates may be the same direction as the first direction D1 in which the coil spring 650 is wound. In that case, a rotational force is transmitted from the outside, for example, the driving coupler 700, to the second end portion 652 of the coil spring 650 in the first direction D1. Since the frictional force is acting between the coil spring 650 and the driving coupler 700 due to the fitting, the rotational force is transmitted to the coil spring 650 in the first direction D1 as shown in
A coupling force between the driving coupler 700 and the driven coupler 630 may be supplemented by a pressing force of the coil spring 650. A force is applied in a direction perpendicular to a rotation axis of the driving coupler 700 and the driven coupler 630 by the coil spring 650. Therefore, even if the rotation axis of the driving coupler 700 and the rotation axis of the driven coupler 630 when assembled slightly deviate from a coaxial axis, the driving coupler 700 and the driven coupler 630 may be coaxially arranged.
In addition, the second end portion 652 of the coil spring 650 coupled to the driving coupler 700 receives a force while continuously surrounding an edge of the support 720 of the driving coupler 700, and the first end portion 651 of the coil spring 650 coupled to the driven coupler 630 transmits a force while continuously surrounding an edge of the support 640 of the driven coupler 630. As described above, since the coil spring 650 has a structure that transmits or receives force through the edges of the driving coupler 700 and the driven coupler 630 as a whole, damage due to concentration of force in some parts may be prevented.
Referring to
The coil spring 650A may further include a first locking protrusion 661 for coupling with the driven coupler 630A. The first locking protrusion 661 may be arranged on the first end portion 651 of the coil spring 650A, and may protrude in a radial direction of the coil spring 650A. The driven coupler 630A includes a first locking groove 633 into which the first locking protrusion 661 is inserted. Since the first locking protrusion 661 is inserted into the first locking groove 633, a slip between the coil spring 650A and the driven coupler 630A may be prevented.
The coil spring 650A further includes a second locking protrusion 662 at the second end portion 652 for coupling with a driving coupler 700A. The driving coupler 700A includes a second locking groove 721 into which the second locking protrusion 662 is inserted in a support 720A. Since the second locking protrusion 662 is inserted into the second locking groove 721, when the driving coupler 700A rotates, a slip between the driving coupler 700A and the coil spring 650A may be prevented.
While the first end portion 651 of the coil spring 650A is fixed onto the support 640, and the first locking protrusion 661 of the coil spring 650A is inserted into the first locking groove 633 of the driven coupler 630, the driven coupler 630 and the driving coupler 700 are coupled to each other. While the driven coupler 630A and the driving coupler 700A are coupled to each other, the second end portion 652 of the coil spring 650A is fixed onto the support 720A, and the second locking protrusion 662 is inserted into the second locking groove 721. In that state, while the driving coupler 700A rotates in a first direction D11, which is the direction in which the coil spring 650A is wound, a rotational force is transmitted to the second end portion 652 of the coil spring 650A in the first direction D11, and a portion of the transmitted rotational force is converted into the force F1 that reduces a diameter of the coil spring 650A. Therefore, the second end portion 652 of the coil spring 650A tightens onto the support 720A of the driving coupler 700A, thereby increasing a coupling force between the coil spring 650A and the driving coupler 700A. The first end portion 651 of the coil spring 650A presses the driven coupler 630A in a direction perpendicular to an axial direction of the rotation member 610. The first end portion 651 of the coil spring 650A tightens onto the support 640 of the driven coupler 630A, thereby increasing a coupling force between the coil spring 650A and the driven coupler 630A.
The above-described examples describe that a rotational force is transmitted to the second end portion 652 of the coil springs 650 and 650A in the first directions D1 and D11, respectively, and the transmitted rotational force is converted into a force that reduces the diameter of the coil springs 650 and 650A. However, the coil springs 650 and 650A according to some examples are not limited thereto, and a force may be applied in an opposite direction to strengthen a coupling force of the coupler structure. In other words, in the cartridge unit 600 or 600A according to some examples, when a rotational force is transmitted to the second end portion 652 of the coil spring 650 or 650A from the outside in the first directions D1 or D11 or in the second direction, which is the opposite direction of the first direction D1 or D11, a portion of the transmitted rotational force may be converted into a force to decrease or increase the diameter of the coil spring 650 or 650A, so that the first end portion 651 of the coil spring 650 or 650A may press the driven coupler 630 or 630A in a direction perpendicular to the axial direction of the rotation member 610.
Referring to
The first end portion 651 of the coil spring 650B may be inserted into the support 640B of the driven coupler 630B to be fixed and supported. The first end portion 651 of the coil spring 650B may be inserted into the support 640B to be fitted. A frictional force acts between the first end portion 651 of the coil spring 650B and an inner circumferential surface of the support 640B. For fitting, a diameter of the first end portion 651 of the coil spring 650B may be slightly greater than or equal to an inner diameter of the support 640B.
A driving coupler 700B may be connected to the support 640B of the driven coupler 630B. For example, the driving coupler 700B may include a support 720B connected to the support 640B of the driven coupler 630B. The support 720B may have a hollow cylindrical shape. The second end portion 652 of the coil spring 650B may be inserted into and coupled to the support 720B of the driving coupler 700B. The second end portion 652 of the coil spring 650B may be inserted into the support 720B to be fitted. A frictional force acts between the second end portion 652 of the coil spring 650B and an inner circumferential surface of the support 720B. For fitting, a diameter of the second end portion 652 of the coil spring 650B may be slightly greater than or equal to an inner diameter of the support 720B.
The driving coupler 700B and the driven coupler 630B may be connected to each other by the coil spring 650B. Therefore, a rotational force of the driving coupler 700B is transmitted to the driven coupler 630B through the coil spring 650B, and the rotation member 610 fixed onto the driven coupler 630B rotates.
A direction in which the driving coupler 700B rotates may be a second direction D21 opposite to the first direction D11, in which the coil spring 650B is wound. While a frictional force is applied between the driving coupler 700B and the second end portion 652 of the coil spring 650B, when the driving coupler 700B rotates in the second direction D21, a rotational force is transmitted in the second direction D21 to the second end portion 652 of the coil spring 650B coupled to the driving coupler 700B. Some of the transmitted rotational force is converted into a force F2 that increases a diameter of the coil spring 650B as shown in
Referring to
The coil spring 650C further includes the second locking protrusion 662 on the second end portion 652 for coupling with the driving coupler 700A. The support 720A of the driving coupler 700A includes the second locking groove 721 into which the second locking protrusion 662 is inserted. Since the second locking protrusion 662 is inserted into the second locking groove 721, in a case where the driving coupler 700A rotates, a slip between the driving coupler 700A and the coil spring 650C may be prevented.
While the first end portion 651 of the coil spring 650C is fixed onto a support 640C, and the first locking protrusion 661 of the coil spring 650C is inserted into the first locking groove 633 of the driven coupler 630C, the driven coupler 630C and the driving coupler 700A are coupled to each other. While the driven coupler 630C and the driving coupler 700A are coupled to each other, the second end portion 652 of the coil spring 650C is fixed onto the support 720A, and the second locking protrusion 662 is inserted into the second locking groove 721. The first end portion 651 of the coil spring 650C may be fixed onto an inner circumferential surface of the support 640C by fitting, and the second end portion 652 of the coil spring 650C may be fixed onto an outer circumferential surface of the support 720A by fitting.
In that state, while the driving coupler 700A rotates in the second direction D2 opposite to the first direction D1, in which the coil spring 650C is wound, a rotational force is transmitted to the other end portion 652 of the coil spring 650C in the second direction D2, and some of the transmitted rotational force is converted into the force F2 that increases a diameter of the coil spring 650C. Accordingly, the first end portion 651 of the coil spring 650C presses the driven coupler 630C in a direction perpendicular to an axial direction of the rotation member 610. The first end portion 651 of the coil spring 650C tightens the support 640C of the driven coupler 630C, thereby increasing a coupling force between the coil spring 650C and the driven coupler 630C.
According to some examples described above (e.g.,
It should be understood that examples described herein should be considered in a descriptive sense only and not for purposes of limitation. Descriptions of features or aspects within each example should typically be considered as available for other similar features or aspects in other examples. While one or more examples have been described with reference to the figures, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope as defined by the following claims.
Number | Date | Country | Kind |
---|---|---|---|
10-2021-0116309 | Sep 2021 | KR | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2022/070030 | 1/5/2022 | WO |