The present invention relates to disk drive units, and particularly relates to a rotation-type micro-actuator and a head gimbal assembly with such micro-actuator.
Disk drives are information storage devices that use magnetic media to store data. Referring to
However, because of its large inertia the VCM has limited bandwidth. Thus the slider 203 can not attain a quick and fine position control which will affect the ability of the slider 203 to read data from and write data to the magnetic disk.
To solve the above-mentioned problem, piezoelectric (PZT) micro-actuators are now utilized to modify the displacement of the slider 203. That is, the PZT micro-actuator corrects the displacement of the slider 203 on a much smaller scale, and with higher frequency components than the VCM. It enables a smaller recording track width, hence increasing the ‘tracks per inch’ (TPI) value by 50%. It also reduces the head seeking and settling time. Both the disk surface recording density and drive performance are improved.
Referring to
When an actuating power is applied through the suspension traces 210, the PZT pieces on the ceramic beams 207 will expand or contract, causing the two ceramic beams 207 to bend in a common lateral direction. The bending causes a shear deformation of the frame 297. Its rectangular shape becomes approximately a parallelogram. The slider 203 undergoes a lateral translation, because it is attached to the moving side of the parallelogram. Thus a fine head position adjustment can be attained.
However, translation of the slider 203 generates a lateral intertia force which causes a suspension vibration resonance which has the same resonance effect as shaking the suspension base plate. This will affect the dynamic performance of the HGA and limit the servo bandwidth and the capacity improvement of HDD. As shown in
Referring to
Hence, it is desired to provide a micro-actuator, head gimbal assembly, disk drive to solve the above-mentioned problems.
A main aspect of the present invention is to provide a HGA which can attain a good resonance performance and position adjusting performance.
Another aspect of the present invention is to provide a micro-actuator having a simple structure and a good position adjusting performance.
A further aspect of the present invention is to provide a disk drive unit with wide servo bandwidth and large stroke.
To achieve the above-mentioned features, according to an embodiment of the invention, a HGA comprises a slider; a micro-actuator to adjust the position of the slider; and a suspension to load the slider and the micro-actuator. The micro-actuator comprises two side arms; a load plate for supporting the slider, which is connected with at least one of the side arms; a pair of piezoelectric elements connected with the side arms; and a support shaft to couple with the suspension, which is connected with the side arms and positioned between the piezoelectric elements.
In an embodiment, the load plate comprises a support plate connected with the slider; two connecting plates connecting the support plate to the two side arms, respectively. The support plate comprises two support portions and a connecting portion to connect with the two support portions. The two connecting plates are respectively connected with symmetrical positions about a center of the support plate's gravity. The connecting plates have a more flexible portion than that of the support plate, the more flexible portion can be attained from a narrower width or a thinner thickness or shape. In an embodiment, the support shaft has at least one narrower portion adjacent to its ends.
According to an embodiment of the invention, the support shaft is integrally formed with the side arms. The slider is partially fixed by the load plate, for example, it is coupled with the two support portions of the load plate. In another embodiment, only the support shaft is partially fixed to the suspension by such as laser welding. One of the side arms is parallel to the other side arm. The load plate is connected with the symmetrical positions about a center of opposed surface of air bearing surface of the slider. Two gaps are respectively formed between the load plate and the suspension, and between the piezoelectric elements and the suspension. In addition, a plurality of electric pads are provided on the piezoelectric elements to electrically connect with the suspension.
A micro-actuator of the invention comprises two side arms; a load plate connected with at least one of the side arms; a pair of piezoelectric elements that move in opposite directions when subjected to a predetermined voltage and are connected with the side arms; and a support shaft to couple with the suspension, which is connected with the side arms and positioned between the piezoelectric elements. In the present invention, each piezoelectric element may be of any suitable construction such as a thin film piezoelectric element, a ceramic piezoelectric element or a PMN-Pt crystal. The piezoelectric element may comprise a PZT layer with a single-layer structure or a multi-layer structure. In a further embodiment, the PZT element may further comprise a substrate layer connected with the PZT layer.
A disk drive unit of the invention comprises a HGA; a drive arm to connect with the head gimbal assembly; a disk; and a spindle motor to spin the disk. The HGA comprises a slider; a micro-actuator to adjust the position of the slider; and a suspension to load the slider and the micro-actuator. The micro-actuator comprises two side arms; a load plate for supporting the slider, which is connected with at least one of the side arms; a pair of piezoelectric elements connected with the side arms; a support shaft to couple with the suspension, which is connected with the side arms and positioned between the piezoelectric elements.
Compared with the prior art, the micro-actuator of the present invention uses two simple PZT elements that move in opposite directions when subjected to a predetermined voltage to adjust the position of the slider so that the manufacturing cost is low and the manufacturing process is simplified. In addition, the two side arms of the invention rotate in opposite directions. Thus, the slider undergoes a pure rotation. By keeping the slider's center of gravity stationary, less power is required for micro-actuation because the read/write transducer is located at the distal end of the slider. Thus, a larger head position adjustment capacity can be attained without increasing the power of micro-actuation. Furthermore, the micro-actuator of the present invention imparts only a small moment, and no inertia force on the suspension. The suspension resonance due to the micro-actuation is reduced. Desirably, the servo bandwidth is improved and the HDD storage capacity is increased.
For the purpose of making the invention easier to understand, several particular embodiments thereof will now be described with reference to the appended drawings in which:
a is a perspective view of a prior art HGA;
b is an enlarged, partial view of
c is an exploded view of a detailed process of inserting a slider into a micro-actuator of the HGA in
a is a perspective view of an assembled slider and micro-actuator of the HGA of
b shows a resonance curve of the HGA of
a and 4b are enlarged, partial perspective views of the HGA of
a is an exploded, perspective view of a micro-actuator of the HGA in
b is an enlarged plan view of a first PZT element of the micro-actuator shown in
c is an enlarged plan view of a second PZT element of the micro-actuator shown in
a is a schematic view of the electric coupling circuit between the first and second PZT elements shown in
b shows a waveform of voltage which is applied to the PZT elements of the micro-actuator of
c is an enlarged plan view of the micro-actuator of
d is a view similar to
e is schematic view showing the forces applied to the PZT elements after a positive voltage is applied thereto;
f is a view similar to
g is a schematic view showing the forces applied to the PZT elements after a negative voltage is applied thereto;
a and 9b are resonance curves of the HGA of
a is an exploded, perspective view of a micro-actuator according to a second embodiment of the invention;
b is an enlarged plan view of the micro-actuator of
a and
Referring to
Also referring to
Referring to
In the present invention, referring to
According to a first embodiment of the invention, as shown in
Referring to
Referring to
b shows a detailed structure of the d33 model material PZT element 404b. There are two electrodes 455 and 456 laminated alternately and separately to couple the bonding pads 320. The two electrodes cause the d33 material PZT element to have an expansion direction b which is same as the electrical field and poling direction a. When a voltage is input, the d33 material PZT element 404b will expand along the direction b, since the middle region is electrically connected to the suspension trace in the tongue and the two ends are fixed to the side arms 322, 323, thereby causing the PZT element 404b to expand and bend to one side.
c shows a detailed structure of the d31 material PZT element 404a. It comprises a substrate layer 333 (metal, ceramic, silicon or polymer) and a PZT material layer 334. There are two electrodes 455′ and 456′ laminated alternately and separately to couple the bonding pads 320′ in the PZT material layer. The two electrodes cause the d31 material PZT element to have a contraction direction b′ which is perpendicular to the electrical field and poling direction a′. When a voltage is input, the d31 material PZT element 404a will contract along the direction b′, since the middle region is electrically coupled with the suspension trace in the tongue and the two ends are fixed to the side arms 322, 323, and the substrate layer is laminated on one side, thereby causing the element 404a to bend relative to the support shaft 324.
a shows the electrical coupling circuit between the two PZT elements 404a and 404b. The two PZT elements have a common ground end 800 and two input ends 801 and 802.
b shows an operation voltage wherein a sine waveform 805 is input for operating the micro-actuator.
c shows the micro-actuator in the initial stage, when no voltage is input and the slider 31 is in its original position.
d shows the first half period, when a positive voltage is input to both PZT elements 404a, 404b. The d33 PZT element 404b will extend and deform toward the support shaft 324, owing to the middle region of the PZT element being fixed to the suspension tongue. The two ends of the PZT element 404b will push the side arms 322, 323 outwardly by two forces F3 and F4 (
Similarly, the d31 PZT element 404a will also respond to the input voltage which will cause it to contract and deform toward the shaft 324 since the middle region is fixed to the suspension and the substrate layer is laminated in the support shaft 324 side, thereby causing the slider 31 to rotate in the clockwise direction and enhance a big stroke together with the extension of the 404b element.
As show in
f shows the second half period when voltage goes to the negative side. The d33 PZT element 404b will shrink and deform outwardly support shaft 324, due to the middle region of the PZT element being fixed to the suspension tongue, and the two ends of the PZT element 404b will pull the side arms 322, 323 by pull forces F3′ and F4′. This will cause the support shaft 324 to deform and also cause the slide 31 to rotate in a counter-clockwise direction in that it is mounted on both support portions 403a, 403b. Similarly, the d31 PZT element will respond to the input voltage and extend slightly and deform towards the shaft 324 since the middle region is fixed to the suspension and the substrate layer is laminated in the support shaft 324 side. This will also cause the slider 31 to rotate in the counter-clockwise direction and enhance a big stroke together with the 404b element. The two ends of the PZT element 404a will push the two side arms 322, 323 and generate two push forces F1′ and F2′. Since the forces F1/F2/F3/F4 can be separated to F1x′, F1y′, F2x′, F2y′, F3x′, F3y′, F4x′, F4y′ in both the X-axis and Y-axis, F1x′ will cancel the F2x′ since the energy is the same but the direction is opposed, F3x′ will cancel the F4x′, F1y′ and F2y′ will cancel the F3y′ and F4y′ forces. Accordingly, when operating the two PZT elements, 404a, 404b of the micro-actuator, it can achieve a big stroke but without any affected force (energy) to the suspension, which will provide a static and dynamic performance, for example, a good resonance performance and stroke performance.
a-9b show a testing result of the resonance performance of the HGA 3 of the invention. Here, numeral 702 shows a micro-actuator operation (PZT exciting) resonance gain curve, which has a phase 703, and numeral 701 shows a base plate exciting resonance gain curve, which has a phase 704. It shows that a suspension resonance has not happened in a low frequency (no torsion model and sway model), but only a pure micro-actuator resonance happened in a high frequency when exciting the PZT micro-actuator 32, thereby enlarging the servo bandwidth and improving the capacity of the HDD, as well as reducing the slider seeking and settling time.
a shows a modified embodiment of the invention wherein the PZT element 404a1 is a d33 model material and the other PZT element 404b1 is a d31 model material with a substrate layer 333a. When a voltage is input, the PZT element 404a1 may extend and push the two side arms 322, 323, due to the middle region of the PZT element being electrically coupled to the suspension tongue, so that it will deform to the slider side. For the other PZT element 404b1, since the substrate layer 333a is laminated on one side and its middle region is bonding with the suspension tongue, when a voltage is input, it will shrink and deform to the support shaft 324 side (
a and 11b show further embodiments of the micro-actuator in accordance with this invention. There are two narrow or weak points 507 in the support shaft 324 to make it easy to deform when the PZT elements generate the motion.
During assembly, firstly, referring to
In another embodiment, the support shaft 324 may be partially bonded to the suspension tongue 328 with its middle portion by laser welding. The laser welding process will make the bonding between the support shaft 324 and the suspension tongue 328 more firm, and also reduce any variation in the manufacturing process.
In the present invention, referring to
In the preferred embodiment of the present invention, one of the side arms 322, 323 is parallel to the other side arm. Understandably, one of the side arms 322, 323 may not be parallel to the other side arm, and the micro-actuator still can adjust the position of the slider. In addition, one of the connecting plates 401, 402 may be omitted and the position of the slider 31 still can be adjusted by the micro-actuator.
Compared with the prior art, the micro-actuator of the present invention needs only two simple PZT elements to adjust the position of the slider so that the manufacturing cost is low and the manufacturing process is simplified. In addition, the micro-actuator can rotate both the trailing side and leading side of the slider in different directions, while the micro-actuator of the prior art can only move the trailing side of the slider like a swing (because its leading side is fixed). Therefore, the present invention can provide a greater swing movement of the slider than the prior art because both the trailing and leading sides of the slider can move. Accordingly, a big head position adjustment capacity can be attained. Furthermore, because the micro-actuator is bonded to the suspension only by the support shaft so that two gaps are respectively formed between the suspension and the slider, and between the suspension and the PZT elements, the resonance performance is significantly improved when exciting the micro-actuator because no reaction force will be transferred to the suspension. In addition, because suspension resonance has been improved (reduce the resonance peak) in a low frequency when operating the micro-actuator, and only a micro-actuator resonance occurs in a high frequency, this would enlarge the servo bandwidth and then improve the capacity of the HDD.
In the present invention, referring to
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.