This disclosure relates generally, but not by way of limitation, to constructing, repairing, reconditioning, or taking-up road or like surfaces. More particularly, this disclosure relates to apparatus, systems, and methods for removing bits from rotors.
Paving machines such as cold planer and rotary mixer machines include a rotor that cuts or mixes the ground or asphalt. The rotor includes bits mounted to a bit holder at the outer surface of the rotor, so that the bits engage with the ground when the rotor is pushed down by the machine. This cutting action wears rapidly on the bits, such that they require frequent replacement, in some examples as frequently as every few hours. Replacing the bits requires a technician to work in a constrained area within the rotor housing.
One attempt to address bit removal is described in U.S. Pat. No. 8,181,322 by Lehnert et al., issued on May 22, 2012. The '322 patent provides a tool for removing a chisel, in particular from a chisel holder, having a base element which receives an actuating member, wherein the actuating member has an expeller mandrel. The '322 patent requires a specific chisel holder having an opening at a back side of the chisel holder for receiving the tool, such that the tool engages and removes the chisel from the back side of the chisel holder. Various conventional attempts require a specific type of bit holder, involve approaching the bit from the back of the bit holder, create significant noise pollution, reduce visibility for the technician, etc.
To summarize at least a portion of the disclosure, a non-limiting list of examples is provided here:
In one aspect, the present disclosure relates to a bit removal device including a support, an extractor, and an actuator. The support may engage a bit holder from a front side of the bit holder. The extractor is coupled to the support and may engage a bit from the front side of the bit holder. The actuator may move the extractor relative to the support to extract the bit from the bit holder.
In another aspect, the present disclosure relates to a bit removal system including an extractor which may engage a bit from a front side of the bit holder to extract the bit from the bit holder. The bit removal system also includes a support coupled to the extractor. The support may engage the bit holder to support the extractor as it extracts the bit from the bit holder. The bit removal system also includes an actuator which may move the extractor relative to the support such that the support remains engaged with the bit holder while the extractor removes the bit from the bit holder.
In another aspect, the present disclosure relates to a method of manufacturing a bit removal device. The method includes providing a support which may engage a bit holder from a front side of the bit holder. The method further includes providing an extractor which may engage a bit from the front side of the bit holder. The method also includes coupling the support to the extractor with an actuator that moves the extractor relative to the support to extract the bit from the bit holder.
These and other examples and features of the present devices, systems, and methods will be set forth in part in the following Detailed Description. This overview is intended to provide a summary of subject matter of the present patent application. It is not intended to provide an exclusive or exhaustive removal of the invention. The detailed description is included to provide further information about the present patent application.
In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, but not by way of limitation, various embodiments discussed in the present document.
A bit removal device may include a support, an extractor, and an actuator configured such that the bit removal device approaches a bit from the front side of its bit holder and is able to extract the bit from the front side of the bit holder. Further, in some examples, the actuator may be a hydraulic actuator, a pneumatic actuator, or an electric actuator. The bit removal device may work universally rather than requiring a specific bit or bit holder. Further, the bit removal device may be quieter than, for example, a pneumatic hammer bit removal device. Finally, the bit removal device may allow for better visibility and serviceability of rotary bits.
The bit removal device 106 includes a support 112, an extractor 114, and an actuator 116. The extractor 114 is movably coupled to the support 112, such that the actuator 116 moves the extractor 114 relative to the support 112 to extract the bit 104 from the bit holder 102. In the illustrated example, the bit removal system 100 further includes a connector 118 connected to the bit removal device. The connector 118 may include, for example, a cord, tube, plug, socket, coupling, another connective device, a combination of these, or the like. In at least one example, the connector 118 may facilitate coupling the bit removal device 106 to a power source 120, for example a hydraulic power source, a pneumatic power source or an electric power source. In at least one example, the power source 120 is not a pneumatic hammer. In at least one example, the connector 118 may couple the bit removal device 106 to the power source 120 of the rotary machine. For example, in the case of a cold planer or a rotary mixer, the connector 118 couples the bit removal device 106 to the hydraulic system 120 of the cold planer or rotary mixer, such that the hydraulic system 120 of the cold planer or rotary mixer provides the power for the actuator 116 to move the extractor 114 relative to the support 112 to extract the bit 104. In at least one example, the actuator 116 of the bit removal device 106 includes a power source, for example a hydraulic power source, a pneumatic power source, or an electric power source. In some examples, the actuator 116 may be oriented differently than illustrated. In at least one example, the actuator 116 is oriented perpendicular to a longitudinal axis of the illustrated actuator 116. In some examples, the actuator 116 may extend from a front side of the extractor 114.
As illustrated in
In some examples, the bit removal device 506 may include one or more hydraulic cylinders to provide the force to move the extractor 514 relative to the support 512. In at least one example, the bit removal device 506 does not include the leadscrew 518.
In the illustrated example, the support 612 includes first and second support arms 624, 626 extending from opposite sides of the circumference of the neck portion 201 of the bit holder 102. Each support arm 624, 626 includes an arcuate bracket 628, such that it can fit around the circumference of the neck portion 201. In other examples, each support arm 624, 626 may include any of a variety of surfaces to engage the bit holder 102, for example, one or more fingers, a non-arcuate bracket, a surface that corresponds to the shape of a portion of the bit holder 102, a combination of these, or the like. The extractor 614 is illustrated as having first and second extractor arms 630, 632 extending on opposite sides of the bit 104. Each of the first and second extractor arms 630, 632 includes an arcuate bracket 634 to engage a portion of the bit 104 behind the collar or washer 202. In at least one example, the arcuate bracket 628 of each support arm 624, 626 has a different radius of curvature than the arcuate bracket 634 of each extractor arm 630, 632. In at least one example, the different radii of curvature correspond to the differences in circumference of the neck portion 201 of the bit holder 102 and the relevant portion of the bit 104. In the illustrated example, each of the support 612 and the extractor 614 includes one or more hinge points 636, the purpose of which is further illustrated with respect to
In at least one example, the actuator 616 controls the opening and closing of the support 612 and the extractor 614. In some examples, the user interface 620 allows a user to send a signal to the actuator 616 to initiate opening or closing of the bit removal device 606. In at least one example, the closing action is combined with the removal action, such that when the actuator 616 receives a signal from the user interface 620 to close the bit removal device 606, the actuator 616 closes the bit removal device 606 to engage the bit holder 102 and bit 104 and subsequently moves the extractor 614 relative to the support 612 to remove the bit 104 from the bit holder 102. In some examples, opening and closing the device involves a second actuator 638. The second actuator 638 may be a mechanical, electric, or hydraulic actuator. In at least one example, the user interface 620 may initiate action by the second actuator 638. In at least one example, a button or a trigger is used to initiate the second actuator 638. In some examples, the bit removal device is biased in the closed position.
The support 112 may include an arcuate bracket 1128 that engages the neck portion 201 of the bit holder 102 to support the extractor 1114 and maintain the position and orientation of the bit removal device 1106 as the extractor 1114 removes the bit 104 from the bit holder 102. In some examples, the support 112 may include a seat 1148 that guides the collar or washer 202 during removal of the bit 104. In at least one example, the seat 1148 helps maintain the orientation of the bit 104 to ensure extraction in the movement direction 204 will move the bit 104 along its longitudinal axis. In some examples, the seat 1148 allows for smooth sliding of the bit 104 along the seat 1148. For example, the seat 1148 may include a coating or otherwise be made of a material that is slippery, slick, or otherwise has a low coefficient of friction. In at least one example, the support 1112 comprises hardened steel. The power source for the bit removal device 1106, may be any of the power sources discussed elsewhere in this disclosure, for example, an electric or hydraulic power source which may be included with the actuator 1116 or may be external to the bit removal device 1106 and connected via a connector 118.
All of the disclosed examples are configured to approach the bit from a front side of the bit holder without requiring any part of the bit removal device to extend to or engage a back side of the bit holder to remove the bit. It should be noted that while certain features are described with regard to certain figures, many of the features from the different figures can be combined in a single embodiment, and many of the descriptions apply to similar elements throughout the figures. In some examples, one or more portions of the bit removal device may comprise plastic or metal. In some examples, instead of the extractor engaging the bit from behind the washer or collar, the extractor may engage a groove on the bit, for example a puller groove, which may be positioned anywhere on the bit. In some examples, one or more parts of the extractor (e.g. an arcuate bracket) may be resiliently mounted or spring loaded to account for wear of the washer, collar, groove, or other portion of the bit. In some examples, one or more parts of the support (e.g. an arcuate bracket) may be resiliently mounted or spring loaded to account for wear of the bit holder.
In at least one example, the bit removal device does not require that the bit holder have any special features for the bit removal device to remove the bit from the bit holder. In at least one example the bit removal device may require the bit holder to have one or more surfaces corresponding to one or more surfaces of the bit removal device, such that the bit removal device may engage the bit holder. In at least one example, the bit holder has one or more flat surfaces corresponding to one or more flat surfaces of the bit removal device, such that the bit removal device can engage the bit holder. In at least one example, the bit removal device does not require that the bit have any special features for the bit removal device to remove the bit from the bit holder. In at least one example the bit removal device may require the bit to have one or more surfaces corresponding to one or more surfaces of the bit removal device, such that the bit removal device may engage the bit. In at least one example, the bit has one or more flat surfaces corresponding to one or more flat surfaces of the bit removal device, such that the bit removal device can engage the bit. While some examples show a particular orientation of a handle or power source, in some examples this orientation may differ (e.g., the handle shown
In the foregoing Detailed Description, it can be seen that various features are grouped together in a single example for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed examples require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed example. Thus the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separate example.
Note that not all of the activities or elements described above in the general description are required, that a portion of a specific activity or device may not be required, and that one or more further activities may be performed, or elements included, in addition to those described. Still further, the order in which activities are listed are not necessarily the order in which they are performed. Also, the concepts have been described with reference to specific examples. However, one of ordinary skill in the art appreciates that various modifications and changes can be made without departing from the scope of the present disclosure as set forth in the claims below. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of the present disclosure.
Benefits, other advantages, and solutions to problems have been described above with regard to specific examples. However, the benefits, advantages, solutions to problems, and any feature(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential feature of any or all the claims. Moreover, the particular examples disclosed above are illustrative only, as the disclosed subject matter may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. No limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular examples disclosed above may be altered or modified and all such variations are considered within the scope of the disclosed subject matter. Accordingly, the protection sought herein is as set forth in the claims below.
The disclosed bit removal devices may be applicable to any cold planer, rotary mixer, or other machinery involving a rotary of bits which require removal. The disclosed bit removal devices may provide for improved serviceability, be used universally with different bit holders, allow for approach from the front of the bit holder, reduce noise pollution, and allow for better visibility for the technician.
Features of the disclosed bit removal devices (for example, at least the bracing element and the extraction element) allow for removal of the bit completely from the front side of the bit holder, instead of requiring the technician or the bit removal device to reach around the back side of the bit holder to push the bit out. This can allow for better visibility by the technician as during the bit removal process. Further, since the disclosed bit removal devices do not require that the bit holder have specific features to allow for removal of the bit, the disclosed bit removal devices may be used universally for a variety of different bit holders, making the disclosed bit removal devices more versatile than many conventional attempts.
Since the technician works in a constrained area within the rotor housing while removing the bits, the louder the bit removal device the more noise pollution the technician will be exposed to for the duration of the bit removal process. In some examples the disclosed bit removal devices may use an electric or hydraulic power source, which can reduce noise pollution (for example, relative to pneumatic devices).