The present invention relates to controlling the rotor speed of a wind turbine and in particular, but not limited to, controlling rotor speed to guard against causing a resonance response oscillation of a component of the wind turbine, e.g. a wind turbine tower.
Wind turbines for power generation are well known in the art. One type of wind turbine is a variable speed wind turbine, in which a rotor speed may vary in proportion with a wind speed in order to maximise efficiency of the wind turbine. For variable speed wind turbines, a generator torque and pitch angle of the blades may be controlled so as to maintain different operational parameters, e.g. aerodynamic torque, rotor speed, electrical power, within operational constraints based on design parameters and operating conditions.
One issue with wind turbines, in particular with one or more components of a wind turbine, is that excitation of the resonance frequency of the components may cause relatively large vibrations which, in a worst case scenario, may lead to structural failure of the component. For instance, certain speeds or frequencies of a wind turbine rotor may excite the resonance frequency or oscillation of the tower and/or blades of the wind turbine. In particular, as the wind turbine rotor provides negligible aerodynamic side-to-side damping, at an order of magnitude smaller than the fore-aft damping ratio, then small perturbations can lead to load fluctuations comparable to fore-aft stresses. As the rotor speed varies across different operating points, it can be challenging to ensure that the resonance frequency of one or more of these components is not excited. Imbalance in the rotor may be caused by, for example, blade pitch angle, generator torque, mass of the component or wind speed in the vicinity of the turbine. In particular, the centre of mass of the wind turbine rotor assembly does not coincide with the actual rotor centre as a result of, for example, manufacturing imperfections, wear and tear, fouling and icing. Moreover, vibrations are also induced by rotor aerodynamic imbalances caused by pitch errors and damage to the blade surface.
Conventionally, one or more rotor speed exclusion zones or critical ranges are defined in which a wind turbine rotor is not permitted to operate in. For example, if a wind turbine controller determines that the rotor speed needs to be adjusted from operating at one side of an exclusion zone to the opposite of the exclusion zone in order to improve operating efficiency, then the wind turbine may be controlled so that the rotor speed passes rapidly through the exclusion zone. This, however, can lead to sub-optimal performance of the wind turbine.
Predictive control methods are known to be used in association with wind turbine control technology, in particular to increase or maximise power output of a wind turbine and/or reduce or minimise loading on a wind turbine. Model predictive control is one approach for providing wind turbine control. A predictive controller is provided with a wind turbine model function operating on a number of input variables, and control outputs are derived accordingly, in this case by optimisation. This optimisation may be difficult to achieve in practice if the wind turbine model function is complex. A model for the resonance of one or more wind turbine components, such as the tower, cannot be easily embedded into the wind turbine model function. This is because a resonance model is typically nonlinear and non-convex. A convex problem or model is tractable as there exists a number of highly efficient and reliable methods for solving such problems. This is often a prerequisite for an online, real-time control system, as is relevant for wind turbine control.
It is against this background to which the present invention is set.
According to an aspect of the invention there is provided a method for controlling rotor speed of a wind turbine. The method comprises defining a system model describing resonance dynamics of a wind turbine component, where the system model has a nonlinear input term. The method comprises applying a transformation to the system model to obtain a transformed representation or model for a response oscillation amplitude of the wind turbine component, where the transformed model has a linear input term. The method comprises defining a wind turbine model describing the wind turbine dynamics, where the wind turbine model includes the transformed model of the wind turbine component. The method includes applying a model-based control algorithm or approach using the wind turbine model to determine at least one control output, and using the at least one control output to control rotor speed of the wind turbine.
The at least one control output may include controlling at least one of generator torque and blade pitch of the wind turbine. The controller may command relevant actuators of the wind turbine to control operation of the wind turbine according to the at least one control output.
By transforming the system model from a model describing resonance dynamics of a wind turbine component to a model describing response oscillation amplitude of the wind turbine component, the forcing term is transformed from a nonlinear term to a linear term. Advantageously, this allows the effect of resonance of the wind turbine component to be included in a model-based control setup for the wind turbine because, unlike inclusion of the system mode, inclusion of the transformed model in the wind turbine model allows for efficient on-line, real time solving of the wind turbine model in a model-based control algorithm. In particular, the transformation of the system model from a nonlinear, non-convex model to a linear, convex model facilitates inclusion of resonance dynamics in the wind turbine model.
In some embodiments, applying the model-based control algorithm comprises predicting response oscillation amplitude of the wind turbine component over a prediction horizon using the wind turbine model, and determining the at least one control output based on the predicted response oscillation amplitude. Predictive control is a particularly convenient way to control operation of the wind turbine. Transformation of the system model into a linear, convex model is particularly useful for use in predictive control as no, or few, efficient methods exist for solving nonlinear, non-convex models on-line.
The method may comprise using the predicted response oscillation amplitude in a cost function of the wind turbine model. The method may comprise optimising the cost function to determine the at least one control output. That is, a term in the predictive control cost function may be included to account for resonance dynamics of the wind turbine component.
The cost function may include a penalty parameter associated with the predicted response oscillation amplitude to penalise operating the wind turbine at rotor speeds corresponding to a resonance response oscillation amplitude of the wind turbine component. Advantageously, operation of the wind turbine at rotor speeds that may cause resonance vibrations of the wind turbine component are therefore discouraged by the predictive control method.
In some embodiments, optimising the cost function comprises determining an optimal trade-off between maximising power production efficiency of the wind turbine and minimising operation of the wind turbine at rotor speeds corresponding to the resonance response oscillation amplitude of the wind turbine component. Advantageously, this means that the wind turbine is prevented or discouraged from operating at rotor speeds that may cause resonance vibrations of the wind turbine component without having an unduly detrimental effect on the power output of the wind turbine.
In some embodiments, optimising the cost function comprises performing a convex optimisation on the cost function.
The transformed model may be a linear parameter varying (LPV) model.
The wind turbine rotor speed may be a scheduling parameter of the LPV model. The scheduling parameter may be determined by iteration until convergence. Advantageously, the iteration may be performed over a longer time period than individual solves of the model-based control algorithm, thereby significantly lowering the computational resources needed without losing a significant amount of performance or accuracy.
In some embodiments, determining the transformed model comprises application of a Wiener approach to the system model, which is a particularly convenient approach to perform the transformation. Other suitable transformations that perform a similar function may also be used, however.
The linear input term in the transformed model may include a periodic frequency varying force applied to the wind turbine component.
The system model may describe a displacement of the wind turbine component.
The wind turbine component may be a wind turbine tower. Alternatively, the wind turbine component may be a wind turbine blade in which the resonance may relate to an edgewise vibration, or a drive train in which the resonance may relate to either structural vibrations or vibrations giving rise to tonal noises.
According to another aspect of the invention there is provided a non-transitory, computer readable storage medium storing instructions thereon that when executed by a processor causes the processor to perform the method described above.
According to another aspect of the invention there is provided a controller for controlling rotor speed of a wind turbine. The controller is configured to define a system model describing resonance dynamics of a wind turbine component, where the system model has a nonlinear input term. The controller is configured to apply a transform to the system model to obtain a transformed model for a response oscillation amplitude of the wind turbine component, where the transformed model has a linear input term. The controller is configured to define a wind turbine model describing dynamics of the wind turbine, where the wind turbine model includes the transformed model of the wind turbine component. The controller is configured to apply a model-based control algorithm using the wind turbine model to determine at least one control output, and to use the at least one control output to control rotor speed of the wind turbine.
According to another aspect of the invention there is provided a wind turbine comprising the controller described above.
One or more embodiments of the invention will now be described by way of example with reference to the accompanying drawings, in which:
The centre of mass of the rotor 16 may not to coincide with the centre of the rotor 16 because of the arrangement of the blades 18 around the rotor 16, among other reasons such as different blades having different mass. When the wind turbine 10 is operated with variable speed for below-rated conditions, the tower 12 may be excited by a periodic frequency-varying force. The dynamics of the tower may be modelled by a second-order mass-spring-damper system and governed by
m{umlaut over (x)}(t)+ζ{dot over (x)}(t)+kx(t)=au cos(ψ(t)),
where m is the constant mass of the tower 12, ζ is a damping parameter, k is the spring constant, ψ(t)∈[0, 2π) is the azimuthal angle of the rotor 16, au quantifies the periodic force amplitude, and {x, {dot over (x)}, {umlaut over (x)}} respectively represent the side-to-side displacement, velocity and acceleration of the tower 12 in the hub coordinate system illustrated in
The second-order mass-spring-damper system may be split into a set of first-order differential equations by defining x1={dot over (x)}(t), x2=x(t), and may be expressed in state-space form as follows:
where ωn=√{square root over (k/m)} is the structural natural frequency. This state-space form may be referred to as the system model. It is noted that the system model has a nonlinear input or forcing term, namely, au cos(ψ(t)). Such a nonlinear term makes it difficult to include the resonance dynamics of the tower 12 in a predictive control model of the wind turbine 10. Hence a transform is first applied to the system model so that it may be more easily incorporated into a wind turbine model that is then used for predictive control. Details of the transform are described below.
The aim is to provide a trade-off between energy generation efficiency and tower fatigue load reductions by preventing or minimising rotor speed operation near to the tower natural frequency.
where λi: i={1,2,3} are positive constants determining the objective trade-offs. The load signal 25 is a periodic- and rotor-speed-dependent measure for tower fatigue loading, caused by the presence of the trigonometric function. This presents a problem for describing the objective as a convex optimisation problem. As will be described below, this problem is addressed through aggregation of the nonlinear trigonometric function 25 and the linear time-invariant (LTI) tower model 26 by a model modulation transformation. The transformed tower model 29 results in a linear parameter-varying (LPV) system description. The subsequent combination with a wind turbine model, providing the rotor speed scheduling variable as an internal system state, results in a quasi-LPV model 30. Derivation of the model modulation transformation is provided below.
As mentioned above, the transformation, in particular a modulation transformation, is applied to the system model to obtain a linear (but parameter varying) model description of the tower dynamics. This provides the frequency-dependent dynamical behaviour as a steady-state signal. To achieve this, the transformation relies on an assumption that a change in a response amplitude or oscillation ay(τ) and phase φ(τ) of the system is much slower than the periodic excitation frequency ωr, i.e. in this case the rotor speed, where τ is a slow timescale relative to the normal timescale t. Variables that are a function of the slow timescale T are assumed to be constant over a single period Tr=2π/ωr such that
∫0T
By making use of the above identity and by applying a Wiener approach or transform to the system model a new state sequence or transformed model q=[q1, q2, q3, q4]T may be obtained and expressed as
The instantaneous amplitude (or oscillation) and phase of the dynamic transformed system response at frequency ωr are given by
ay(τ)=√{square root over (q32+q42)}
φ(τ)=tan−1(q4/q3).
It is seen that the nominal periodically-excited second-order system model of the resonance dynamics of the tower 12 is transformed into a linear parameter varying (LPV) structure, referred to as the transformed model.
A set of four evaluation frequencies is chosen as to {ωr,1, ωr,2, ωr,3, ωr,4}={0, 0.5, 0.7, 2.0} rad s−1 to show the effects of the transformation by indicative pointers in
The effect of the transformation in the time domain is evaluated in
A model for the dynamics of the wind turbine 10 is now derived for augmentation to the transformed model for the resonance dynamics of the wind turbine tower 12 to obtain a quasi-LPV model. As the dynamics of the transformed tower model are scheduled by the input excitation frequency 40, which in this case is the rotor speed ωr, it is a logical step to augment a wind turbine model adding this variable to the overall system description.
The considered first-order wind turbine model is
Jr{dot over (ω)}r=τa−N(τg+Δτg),
where Jr is the total rotor inertia consisting of the hub inertia and three times the blade inertia, N≥1 is the gearbox ratio, and τa is the aerodynamic rotor torque defined as
τa=½ρaπR3U2Cτ(λ,β),
where ρa is the air density, R is the rotor radius, U is the rotor effective wind speed and Cτ is the torque coefficient as a function of the blade pitch angle β and the dimensionless tip-speed ratio λ=ωrR/U. The system torque τs=N(τg+Δτg) is a summation of the generator torque τg resulting from a standard ‘K-omega-squared’ torque control law and an additional torque contribution Δτg resulting from the model predictive control (MPC) framework described below. The torque control law is taken as an integral part of the model, and is defined as
τg=Kωr2/N
where K is the optimal mode gain
calculated for the low-speed shaft side in Nm.
The wind turbine differential equation is augmented to the transformed tower model to give
This model description includes the above-defined nonlinear aerodynamic and generator torque input, and the output is a nonlinear combination of a part of the state.
The wind turbine model may be linearized about a considered linearization point by taking partial derivatives with respect to the state and input vectors so as to obtain a linear state-space description of the model. Also, the aerodynamic rotor torque may be linearized with respect to the rotor speed and wind speed.
For each operating point, corresponding steady-state values may be substituted into the state-space model by making use of a function ƒ(ωr(t)), i.e. a function of the rotor speed, which schedules the state, input and output matrices of the state-space model. This means that the nonlinear dynamics of the wind turbine model may be described by a set of linear models and varying the system description according to the operating point parameterised by the function ƒ(ωr(t)). For the quasi-LPV case, or simply qLPV case, the scheduling variable is part of the state, which makes the system self-scheduling for each time step.
The computational complexity of nonlinear MPC make it often unsuitable for application in fast real-world systems such as wind turbines. However, the inherent property of a qLPV system in which a part of the system state is used as a scheduling mechanism may be used to form a qLPV-MPC framework having reduced computational complexity.
An economic MPC approach is used to directly optimise an economic performance of the wind turbine 10. That is, a predefined performance criterion specifies the trade-off between power extraction efficiency and load mitigations, and finds an optimal control signal resulting in minimisation of the criterion. The nonlinear MPC control problem may be solved by an iterative method, in particular by solving subsequent quadratic programs (QP) minimising the predefined cost, and using the resulting predicted scheduling sequence as a ‘warm-start’ for the next iteration upon convergence.
A forward propagation expression may be derived for prediction of the qLPV model output Yk+1 by manipulation of the linearized state-space model of the wind turbine 10, where Yk+1 is dependent on a number of scheduling variables Pk=[pk, pk+1, pk+N
subject to the dynamical system Yk+1, where Q=diag(Q, Q, . . . , Q)∈N
The inherent qLPV property may now be used, and the predicted evolution of the state is used as a warm-up initialisation of the scheduling variables P in the next iteration. The iterative process is repeated until a metric, e.g. the 2-norm, between consecutive predictions of the model output Yk+1 is within a predetermined error threshold. The described iterative process is only used in the initial time step k=0. That is, the scheduling vector Pk is found iteratively during the first time step, and then warm-starting is used for subsequent time instances.
An example in which the described qLPV-MPC framework is used is now described. The transformed second-order tower model is driven by its measured rotor speed, forming the complete qLPV state vector qk. The state is used at each time instant for forward propagation of the model. The below example illustrates that the qLPV-MPC successfully guards against rotor operation coinciding with the tower resonance frequency.
The described example includes initialising the wind turbine 10 for operating conditions corresponding to a wind speed of U=5.5 m s−1, followed by a linearly increasing slope of the wind to a maximum speed of U=8.0 m s−1 in approximately 250 S.
The sampling time is set to Ts=1.0 S. This relatively low sampling interval is possible because the modulation transformation moves the load signal to a quasi-steady state contribution. As a result of this transformation, the algorithm's goal is to find the optimal operating trajectory, and not to actively mitigate a specific frequency. The low sampling interval is especially convenient for real-world applications as this allows solving the QP less frequently, reducing the need for powerful control hardware.
At around 100 s the wind speed is sufficient for the load and power trade-off to be in favour of a rotational speed in the vicinity a rotor speed that will excite the tower natural frequency. This is dealt with by the algorithm by causing a swift reduction of the generator torque 60 (as shown in
The transformed model of the wind turbine 10 and the linearized state-space form are received as inputs 78, 80 by the MPC module 72 from the estimation and model generation module 70. An estimate of the excitation amplitude is also received as an input 82 by the MPC module 72 from the estimator and model generation module 70.
The objectives and constraints, e.g. the cost function described above, on which the MPC algorithm is to be applied to the wind turbine model, are received as an input 84 by the MPC module 72.
The MPC module 72 runs the model-based control algorithm, in this embodiment the MPC algorithm, based on the inputs 78, 80, 82, 84 and provides as an output 86 one or more control signals for controlling rotor speed the wind turbine 10. In particular, the rotor speed is controlled to penalise operation at rotor speeds corresponding to the resonance response oscillation amplitude of the wind turbine tower 12. Specifically, the MPC module 72 determines an optimal trade-off between maximising power production efficiency of the wind turbine 10 and minimising operation of the wind turbine 10 at rotor speeds corresponding to the resonance response oscillation amplitude of the wind turbine tower 12. The MPC module 72 also provides rotor speed as an output 88 that is fed back to the estimation and model generation module 70.
Wind turbine rotor assemblies possess a mass imbalance which can lead to excitation of the wind turbine tower side-to-side natural frequency during below rated operation. There are no efficient and intuitive, convex MPC approaches available for preventing rotor speed operation at this frequency. The above describes a model transformation combined with an efficient, non-linear MPC scheme that exploits the inherent properties of a quasi-LPV model structure. Advantageously, the rotor speed is thereby prevented from operating at the tower natural frequency by deviating from the optimal aerodynamic operation trajectory. The nonlinear MPC approach involves finding the LPV scheduling sequence by performing multiple iterative QP solves for the first time step. Subsequent time steps only require a single QP solve using a scheduling sequence warm start. The MPC algorithm prevents excessive natural frequency excitation by sacrificing an insignificant amount of produced energy.
Many modifications may be made to the above-described embodiments without departing from the scope of the present invention as defined in the accompanying claims.
In the described embodiment, a second-order system is used to model the dynamics of the tower 12; however, in different embodiments higher-order models may be used and would result in a similar subsequent analysis.
In the above-described embodiment, resonance dynamics of the wind turbine tower is included in the wind turbine model for application of a model-based control algorithm. In different embodiments, however, natural frequency dynamics (structural resonance dynamics with rotational frequency) of other wind turbine components may instead, or additionally, be included in the wind turbine model using the transformation described above. For example, drivetrain tonalities may be included, where a combination of speed and torque can excite the wind turbine blade shell or nacelle cover at audible frequencies potentially leading to a noise problem.
In the above-described embodiment, a predictive control method, in particular a model predictive control method, is used to determine at least one control output, e.g. generator torque, for controlling rotor speed of the wind turbine. In different embodiments, however, the method used to determine the control output(s) need not be a predictive control method and may instead be a general model-based control method. Examples of such methods may include a linear-quadratic regulator (LQR) control method, a linear-quadratic-Gaussian (LQG) control method, and an H-infinity control method.
Number | Date | Country | Kind |
---|---|---|---|
PA 2019 70248 | Apr 2019 | DK | national |
Number | Name | Date | Kind |
---|---|---|---|
8261599 | Jeffrey | Sep 2012 | B2 |
10956632 | Wang | Mar 2021 | B2 |
20100152905 | Kusiak | Jun 2010 | A1 |
20110229300 | Kanev | Sep 2011 | A1 |
20200210538 | Wang | Jul 2020 | A1 |
20210232731 | Wang | Jul 2021 | A1 |
Number | Date | Country |
---|---|---|
2679810 | Jan 2014 | EP |
3088733 | Nov 2016 | EP |
3179097 | Jun 2017 | EP |
2014121800 | Aug 2014 | WO |
Entry |
---|
Danish Patent and Trademark Office First Technical Examination for Application No. PA 2019 70248 dated Oct. 9, 2019. |
European Patent Extended European Search Report for Application No. 20170382.4-1007 dated Nov. 9, 2020. |
Soliman M. et al., “Multiple Model Multiple-input multiple-output predictive control for variable speed variable pitch wind energy conversion systems,” IET Renewable Power Generation, vol. 5, No. 2, Mar. 9, 2011, pp. 124-136. |
Number | Date | Country | |
---|---|---|---|
20200340450 A1 | Oct 2020 | US |