Material reducing machines are machines used to reduce the size of material by processes such as mulching, chipping, grinding, cutting, or like actions. A typical material reducing machine includes a rotary reducing component that reduces material as the material reducing component rotates about a central axis. In certain examples, the rotary reducing component works in combination with other structures such as screens or anvils to facilitate the material reduction process. In certain examples, the rotary reducing component includes a main rotating body (e.g., a rotor, drum, plate stack, or like structures) and a plurality of reducing elements (e.g., knives, cutters, blades, hammers, teeth, or like structures) carried by the main rotating body. In certain examples, the reducing elements are positioned about a circumference of the main rotating body and are configured to define a circular cutting boundary as the rotary reducing component is rotated about its central axis.
A forestry mower is an example of one type of material reducing machine. A forestry mower typically includes a vehicle such as a tractor or skid-steer vehicle. A material reducing head is coupled to the vehicle (e.g., by a pivot arm or boom). The material reducing head includes a rotary reducing component, which often incorporates a rotating drum that carries a plurality of reducing blades. The material reducing head can be raised and lowered relative to the vehicle, and can also be pivoted/tilted forward and backward relative to the vehicle. By raising the reducing head and tilting the reducing head back, the forestry mower can be used to strip branches from trees and other aerial applications. By lowering the reducing head and pivoting the reducing head forward, the forestry mower can readily be used to clear brush, branches, and other material along the ground.
The present disclosure relates generally to a material reducing apparatus. In one possible configuration, and by non-limiting example, a thrown object distance is controlled by automatically controlling the speed of a rotary reducing component of the material reducing apparatus when the rotary reducing component is in certain positions.
In a first aspect of the present disclosure, a material reducing apparatus is disclosed. The material reducing apparatus includes a reducing head that includes a rotatable reducing component that carries a plurality of cutters. The reducing head includes a thrown object deflector positioned proximate the rotatable reducing component. The thrown object deflector is configured to limit at least one of a distance and a direction that objects can be thrown by the rotatable reducing component. The material reducing apparatus includes a sensor that is configured to measure, at least one of directly and indirectly, and at least one material reducing apparatus characteristic selected from the group consisting of at least one a position and orientation of the thrown object deflector, at least one of a position and orientation of the material reducing apparatus, and at least one of a position and an orientation of the reducing head. The sensor is configured to generate a sensor signal based upon the measurement made thereby. The material reducing apparatus includes a controller configured to receive the sensor signal. The controller is configured to automatically control a speed of rotation of the rotatable reducing component based on the sensor signal.
In a second aspect of the present disclosure, a method of automatically controlling the speed of a rotary reducing component is disclosed. The method includes providing a reducing head that includes a rotary reducing component that carries a plurality of cutters. The reducing head also includes a thrown object deflector positioned proximate the rotary reducing component. The thrown object deflector is configured to limit at least one of a distance and a direction that objects can be thrown by the rotary reducing component. The method includes sensing at least one material reducing apparatus characteristic selected from the group consisting of at least one of a position and an orientation of a reducing head, at least one of a position and an orientation of the thrown object deflector, and at least one of a position and an orientation of the material reducing machine. The method includes generating a sensor signal representative of the material reducing apparatus characteristic and controlling a speed of rotation of the rotary reducing component based on the sensor signal.
In a third aspect of the present disclosure, a vehicle is disclosed. The vehicle includes a main frame and a boom frame that is pivotally attached to the main frame. The vehicle includes a reducing head attached to the boom frame. The reducing head includes a rotary reducing component that carries a plurality of cutters. The reducing head also includes a thrown object deflector that is positioned proximate the rotary reducing component. The thrown object deflector is configured to limit at least one of a distance and a direction that objects can be thrown by the rotary reducing component. The vehicle includes a cylinder that is attached to the boom frame and to the reducing head for selectively tilting the reducing head with respect to the boom frame. The vehicle includes a sensor that is configured to measure an orientation of the reducing head. The sensor is configured to generate a sensor signal based upon the measurement made by the sensor. The vehicle includes a controller that is configured to receive the sensor signal. The controller is configured to automatically control a speed of rotation of the rotary reducing component based on the sensor signal.
A variety of additional aspects will be set forth in the description that follows. The aspects can relate to individual features and to combinations of features. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the broad inventive concepts upon which the embodiments disclosed herein are based.
The following drawings are illustrative of particular embodiments of the present disclosure and therefore do not limit the scope of the present disclosure. The drawings are not to scale and are intended for use in conjunction with the explanations in the following detailed description. Embodiments of the present disclosure will hereinafter be described in conjunction with the appended drawings, wherein like numerals denote like elements.
Various embodiments will be described in detail with reference to the drawings, wherein like reference numerals represent like parts and assemblies throughout the several views. Reference to various embodiments does not limit the scope of the claims attached hereto. Additionally, any examples set forth in this specification are not intended to be limiting and merely set forth some of the many possible embodiments for the appended claims.
The machine and associated control system disclosed herein has several advantages. For example, a thrown object distance is controlled by automatically controlling the speed of a rotary reducing component of a material reducing apparatus when the rotary reducing component is in certain positions. Further, the control system is configured to allow the rotary reducing component to operate at higher, more effective speeds when in certain other positions.
The material reducing head 102 includes a rotary reducing component 114 that is rotated about a central axis 116. At least one hydraulic motor 152 (see schematic representation at
The material reducing head 102 includes a thrown material deflector 120 (e.g., a cover or guard) at least partially surrounding the rotary reducing component 114. In the depicted embodiment, the thrown material deflector 120 is fixed relative to the rotary reducing component 114. The thrown material deflector 120 can include a plurality of plates and shields that partially surround the rotary reducing component 114. As shown in
In the depicted embodiment, the transducer 132 is an inclinometer that measures a pitch P of the material reducing head 102 with respect to gravity G. In some embodiments, the transducer 132 is calibrated. For example, the transducer 132 can measure the difference in pitch P between an operating position (current position) of the material reducing head 102 and a reference position. The operational position of the material reducing head 102 can be a position when the material reducing head 102 is tilted by the hydraulic cylinders 112 in a direction toward the ground 124 or away from the ground 124. In some embodiments, the reference position of the material reducing head 102 can be a position when a lower portion 134 of the reducing head 102 is generally parallel with the ground surface 124. In some embodiments, the transducer 132 measures a pitch P when the reducing head 102 is in the reference position, thus creating a calibration measurement. As the reducing head 102 is tilted during operation, the transducer 132 then measures the difference in pitch P between the operation position and the calibration measurement. This allows the transducer 132 to be mounted in a variety of locations and in a variety of different positions. As the material reducing head 102 changes operating positions, the forward thrown object trajectory angle A and the rearward thrown object trajectory angle B change. These angles A, B can be correlated to pitch measurements by the transducer 132, thereby allowing the user to control the angles A, B based on the measurements of the transducer 132.
During normal operation, when viewing the cross section of the rotary reducing component 114 from the left side of the forestry mower 100 (as shown in
The control system 136 includes a controller 138 that is in communication with the transducer 132, allowing the controller 138 to receive inputs from the transducer 132. The input provided by the transducer 132 can be in the form of a signal 140. In the depicted embodiment, the signal 140 can be indicative of a position/orientation of the reducing head signal 142, a position/orientation of the thrown object deflector 143, or a position/orientation of the forestry machine signal 144. In the some embodiments, the thrown material deflector 120 is fixed relative to the reducing head 102 so the position of the reducing head 102 can be representative of the position of the thrown material deflector 120. In some embodiments, the transducer 132 can provide multiple signals to the controller 138 in the form, for example, of transmissions corresponding to the position/orientation of the reducing head signal 142, the position/orientation of the thrown object deflector 143, and the position/orientation of the forestry machine signal 144.
In some embodiments, the controller 138 can also receive a speed signal 146 from a speed sensor 148 that is configured to measure the rotational speed of the rotary reducing component 114.
The controller 138 uses the inputs it receives to control the rotational speed of the rotary reducing component 114. In the depicted embodiment, controlling the speed of the rotary reducing component 114 can be achieved by controlling the operation of a vehicle 104 of the forestry mower 100 or the hydraulic motor 152 of the forestry mower 100. In the depicted embodiment, the vehicle includes a prime mover 150 and a pump 151 that control the operation of the hydraulic motor 152, and the hydraulic motor 152 controls the rotational speed of the rotary reducing component 114.
In the depicted embodiment, the prime mover 150 can be an internal combustion engine, electric motor, or other similar hybrid-type engine. The prime mover 150 provides power to the hydraulic motor 152. In some embodiments, the prime mover 150 first powers the pump 151 that then provides a hydraulic fluid flow to the hydraulic motor 152. In some embodiments, the controller 138 can control the prime mover 150's output speed. In some embodiments, the controller 138 alters the prime mover 150's RPM's (i.e., throttling up or throttling down). In some embodiments, the controller 138 alters the prime mover's output by altering the output of the pump 151 that supplies hydraulic flow to the hydraulic motor 152. In some embodiments, the output of the pump 151 can be altered by changing the displacement of the pump 151. By controlling the prime mover 150 or the pump 151, the hydraulic motor 152 is then controlled, which can then control, for example, the rotational speed of the rotary reducing component 114. For example, by reducing the RPM's of prime mover 150, output from the hydraulic motor 152 is lowered, which then slows the rotational speed of the rotary reducing component 114. In some embodiments, the rotary reducing component 114 is powered through a transmission (not shown) configured to generate a related number of RPM's. By controlling the transmission to control output, the speed of rotation of the rotary reducing component 114 can also be controlled.
In some embodiments, the hydraulic motor 152 is a fixed displacement motor. In other embodiments, the hydraulic motor 152 is a variable displacement motor, such as an axial piston motor. When the hydraulic motor 152 is an axial piston motor, the motor 152 can include a movable swash plate (not shown). By changing the position of the swash plate, the displacement of the motor can be altered. Therefore, in some embodiments, the controller 138 can control the position of the swash plate of the hydraulic motor 152 to alter the output of the motor 152, thereby controlling the rotational speed of the rotatory reducing component 114. In some embodiments, the controller 138 will decrease motor displacement, thereby increasing the rotational speed of the rotary reducing component 114 when the controller 138 determines that the distance and trajectory of the potential thrown object are within a calculated range. Alternatively, the controller 138 will increase motor displacement, thereby decreasing the rotational speed of the rotary reducing component 114 when the controller 138 determines that the distance and trajectory of the potential thrown object are outside of a calculated range.
In some embodiments, the controller 138 allows the rotary reducing component 114 to rotate at a maximum speed when the operating position pitch P, the forward thrown object trajectory angle A, and the rearward thrown object trajectory angle B are within a set range of values. As noted above, speed can be reduced once the controller receives a signal from the transducer 132 that the operating position pitch P the forward thrown object trajectory angle A exceeds preset maximum values. In other embodiments, the controller 138 is configured to continuously vary the maximum operating speed of the rotary reducing component 114 based on signals it receives from the transducer 132. In some embodiments, the controller 138 may use a preset look-up table or best-fit line approximation that corresponds with pitch P, forward thrown object trajectory angle A, and rearward thrown object trajectory angle B values to determine the desired hydraulic motor 152 displacement or desired prime mover 150 output to control the thrown object distance.
In still other embodiments, the controller 138 can control a brake 154 that can either stop the rotation of the rotary reducing component 114 or allow it to freely coast. Stopping the rotation of rotary reducing component 114 or allowing it to freely coast, unpowered, can be advantageous in situations where the controller 138 determines that a thrown object distance is extreme. In other embodiments, the operator may want to brake or allow the rotary reducing component 114 to coast during operation. In still other embodiments, the brake 154 may be controlled to slow yet not completely stop the rotation of rotary reducing component 114.
The various embodiments described above are provided by way of illustration only and should not be construed to limit the claims attached hereto. Those skilled in the art will readily recognize various modifications and changes that may be made without following the example embodiments and applications illustrated and described herein, and without departing from the true spirit and scope of the following claims.
This application is a continuation of U.S. patent application Ser. No. 16/097,009, filed Oct. 26, 2018, which is the national stage of International Patent Application No. PCT/US2017/029357, filed Apr. 25, 2017, which claims the benefit of U.S. Provisional Patent Application No. 62/327,824, filed Apr. 26, 2016. Each of these applications is incorporated herein by reference in its entirety.
Number | Date | Country | |
---|---|---|---|
62327824 | Apr 2016 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 16097009 | Oct 2018 | US |
Child | 17162777 | US |