The invention relates to trailers and more particularly to a trailer for loading an oversize compressible load.
The invention has been developed primarily as a trailer for loading and discharging plastic film wrapped round bails such as cotton bales and will be described hereinafter with reference to this application. However, it will be appreciated that the invention is not limited to this particular field of use.
Any discussion of the prior art throughout the specification should in no way be considered as an admission that such prior art is widely known or forms part of the common general knowledge in the field.
It is known that cotton harvesting machinery is adapted to form and wrap round bales from harvested cotton and deposit such bales in the field, for collection. Such round bales can be collected by trucks towing trailers. Such trailers have flat beds equipped with multiple chain conveyors for loading the cotton bales. However, recent trends in cotton baling have made it necessary to develop trailers that can load ever larger. Without the ability to alter the shape of the bale, the combination of trailer and loaded bales would be too wide to be roadworthy.
It is an object of the present invention to overcome or ameliorate at least one of the disadvantages of the prior art, or to provide a useful alternative.
It is an object of the invention in its preferred form to provide a trailer for wrapped, round cotton bales. The trailer has a flat bed, chain conveyor and one or more stations for laterally compressing the bales into a configuration that can be made roadworthy.
According to an aspect of the invention there is provided a transport bed for carrying round bales, comprising:
A single compression station is preferably wide enough to handle two or more bales. Each compression station preferably comprises a pair of opposing hydraulically activated stabilisers, each stabiliser comprising a rigid post that is pivoted at its lower end with respect to the bed and a hydraulic cylinder affixed between the bed and the stabiliser.
Each compression station preferably comprises a pair of opposing hydraulically activated stabilisers, each stabiliser comprising a rigid post that is pivoted with respect to the bed and a hydraulic cylinder operatively associated between a pair of opposed stabilisers. The hydraulic cylinder is preferably operatively associated between the pair of opposed stabilisers for moving the opposed stabilisers between a substantially vertical transport position and an open or loading position. The hydraulic cylinder is preferably affixed between the opposed stabilisers. Alternatively, the hydraulic cylinder is preferably affixed to a cable for moving the opposed stabilisers between a substantially vertical transport position and an open or loading position.
Each compression station preferably comprises a hydraulically activated stabiliser, each stabiliser comprising a rigid post that is pivoted with respect to the bed and a hydraulic cylinder operatively associated between the bed and the post. The hydraulic cylinder is preferably operatively associated between the bed and the post for moving the opposed stabilisers between a substantially vertical transport position and an open or loading position. The hydraulic cylinder is preferably affixed above the pivot point of the stabiliser. Alternatively, the hydraulic cylinder is preferably affixed below the pivot point of the stabiliser.
The rigid post is preferably pivoted with respect to the bed by a three link hinge assembly.
Preferably, when carrying round bales, the stabilisers in a substantially vertical transport position have a compressed orientation wherein a stationary bale on the bed is laterally compressed. More preferably, when carrying round bales, the stabilisers in an open or loading position have an open orientation wherein the bale is not compressed.
A stabiliser is preferably associated with a pair of orientation bumpers that facilitate a movement of the bales as they are propelled forward by the conveyors. The orientation bumpers are round, steel pipe located to either side of a stabiliser and set at an angle with respect to bed.
Preferably, at least one stabiliser includes at least one transverse brace being a rigid member that is welded to a post. More preferably, one or both ends of the transverse brace are tapered. A hydraulic ram is preferably pivotally attached to the stabiliser at a point below the transverse brace.
A stabiliser of a compression station preferably comprises a rotating crank to which is attached a rigid upright. The crank preferably has an arm that carries a linkage that allows two or more of the compression station halves along one side to be operated by interconnecting them with rigid rods that extend between station halves causing simultaneous rotation of two or more of the compression station halves. The upright is preferably rotated by a shaft that is inclined with respect to vertical, and the shaft rotated in either direction to engage or disengage with a bale.
Preferably, the flat transport bed is adapted to pivot about a wheel assembly. More preferably, the bed carrying a one or more of longitudinal conveyors extending fore and aft. One or more longitudinal conveyors are preferably chain conveyors.
The bed preferably pivots around a wheel assembly under the influence of gravity. The wheel assembly is preferably adapted to advance a set of jack wheels causing a rear end of the bed to tip.
Preferably the transport bed comprises a crawler with powered tracks usable so as to move an entire vehicle comprising a prime mover and the bed forward and backward. More preferably, the conveyors adapted to propel bales forward and onto the bed when loading and able to discharge bales from a rear end when unloading. Most preferably, the transport bed is carried by a trailer.
Preferably, the transport bed further comprises a pivoting gate mechanism having an opposing pair of swing arms, each supporting one or more rotating bumpers. More preferably, the rotating bumpers are two or more on each swing arm mounted for rotation so that a bale contact point of each bumper conforms to the size and shape of a bale.
Preferably, the transport bed further comprises a guide skirt, being a flexible polymer sheet that extends along a length of one or both edges of the bed. More preferably, the skirt can flex in accordance with a movement of the stabilisers.
According to a further aspect of the invention there is provided a transport trailer for carrying round bales, comprising:
Preferably, the one or more of longitudinal conveyors are chain conveyors, and the trailer has a pivoting gate mechanism with an opposing pair of swing arms, each supporting one or more rotating bumpers.
According to another aspect of the invention there is provided a flat bed trailer having multiple longitudinal chain conveyors. The flat bed of the trailer is adapted pivot and a ground contacting end of the flat bed carries a crawler for propelling the flat bed forwards and backwards. The flat bed of the trailer also comprises one or more compression stations. Each station comprises a stabiliser that is hydraulically activated from a loading position into a transport position. In the transport position, a bale located between the stabilisers is compressed. Each station may optionally comprise orientation bumpers.
In preferred embodiments, each stabiliser in an opposing pair further comprises a transverse support.
In some embodiments, a loading gate is provided. The loading gate comprises a pair of swing arms, each equipped with one or more rollers that rotate about a generally vertical axis. The swing arms move from an open or loading position to a closed or transport position.
Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings in which:
a is an end elevation of one half of a compression station;
This specification incorporates, by reference, Australian Application No. 2008207644. It discloses a type of chain conveyor that may be used with the following technology.
This specification incorporates, by reference, Australian Application No. 2009901611 and U.S. application Ser. No. 12/12/485,912. Disclosing trailers, and more particularly to a trailer for loading an oversize compressible load, that may be used with the following technology.
The present description provides teachings relating to the handling of bales of cotton. It will be understood that these teachings apply to bales of other products and that the use of the technology is not limited to cotton bale handling.
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In the above examples, it will be appreciated that the trailer of the present invention has been disclosed as having five independent compression stations. It will be appreciated that the number of compression stations is not material to the invention and that practically any number of compression stations may be utilised on a trailer. In effect, each side may be operated as a single independent compression station. Similarly more than five compression stations per side may be used. It has also been disclosed that a single bale is retained by a single compression station. It will be appreciated that a single compression station may be wide enough to handle two or more bales and that two or more compression stations may be used to retain a single bale.
An optional feature of the present invention is a guide skirt 70. The skirt 70 comprises a heavy but flexible polymer sheet that extends along the length of the edge of the bed of the trailer. As previously explained, the bumpers 71 extend away from the bed at an angle of about 45 degrees. The skirt 70 lies flat across the bumpers. Some or all of the bumpers 71 have a flat rectangular plate 72 welded or otherwise affixed to an upper surface. The plate 72 provides a flat point of attachment for affixing the skirt 70. A pair of smooth headed fasteners 73 is used to attach the skirt 70 to each plate 72. This allows the upper edge 74 of the skirt to flex in accordance with the movement of the stabilisers 75. In this example, the bumpers 71 and stabiliser assembly 75 are shown as located below the skirt 70. Note that the upper edge of the skirt 74 does not reach as high as the cross piece 76. Thus, it cannot interfere with or be interfered with by the cross piece 76.
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Another embodiment based on crank arm rotation 101 is depicted in
It will be appreciated that the present invention has been disclosed with reference to particular details of construction, these should be understood as having been provided by way of example and not as limitations to the scope or spirit of the invention.
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Thus, under the influence of the hydraulic cylinder 1140, the stabilisers can assume a continuity of positions including a substantially vertical transport position (as best shown in
The orientation bumpers 1150 act to facilitate the smooth movement of the bales into position as they are propelled forward by the conveyors 1152. The orientation bumpers set at a roughly 45 degree angle with respect to bed 1120. The bumpers are adapted to prevent the bale's forward motion from being interfered with by the stabilisers 1110. Similarly, the bumpers 1150 protect the stabilisers 1110 from being impacted by the bales 1154 when in the locating position.
In an embodiment, each stabiliser 1110 includes a transverse brace 1134. In this example, the transverse brace 1134 is a rigid member that is welded to the post 1130. The brace 1134 distributes the compression stress exerted by the stabiliser across a greater area on the bale than would otherwise occur. Each stabiliser may incorporate one or more braces 1134 of any of a variety of shapes and sites. Note that one or both ends of the transverse brace 1132 may be tapered to prevent binding and ease the motion of the bale as it passes over the stabiliser.
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The bale is compressed horizontally so that it fits comfortably within the width of the trailer. In particular, with the stabilisers in the transport position, the bale is narrower than the width of the bed 1120 and is the same width as the distance between the stabilisers 1110. Without this lateral compression, the bale would be too large to transport on public roads.
It will be appreciated that alternative hinge (or pivot) assemblies can be used for hingedly connecting a stabiliser 1110 to the bed 1120 and/or for application of torque to the post 1230 of a stabiliser 1110.
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Reference throughout this specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases “in one embodiment” or “in an embodiment” in various places throughout this specification are not necessarily all referring to the same embodiment, but may. Furthermore, the particular features, structures or characteristics may be combined in any suitable manner, as would be apparent to one of ordinary skill in the art from this disclosure, in one or more embodiments.
Similarly it should be appreciated that in the above description of example embodiments of the invention, various features of the invention are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various inventive aspects. This method of disclosure, however, is not to be interpreted as reflecting an intention that the claimed invention requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the claims following the Detailed Description are hereby expressly incorporated into this Detailed Description, with each claim standing on its own as a separate embodiment of this invention.
Furthermore, while some embodiments described herein include some but not other features included in other embodiments, combinations of features of different embodiments are meant to be within the scope of the invention, and form different embodiments, as would be understood by those in the art. For example, in the following claims, any of the claimed embodiments can be used in any combination.
In the description provided herein, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. In other instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
As used herein, unless otherwise specified the use of the ordinal adjectives “first”, “second”, “third”, etc., to describe a common object, merely indicate that different instances of like objects are being referred to, and are not intended to imply that the objects so described must be in a given sequence, either temporally, spatially, in ranking, or in any other manner.
In the claims below and the description herein, any one of the terms comprises, comprising, comprised of or which comprises is an open term that means including at least the elements/features that follow, but not excluding others. Thus, the term comprising, when used in the claims, should not be interpreted as being limitative to the means or elements or steps listed thereafter. For example, the scope of the expression a device comprising A and B should not be limited to devices consisting only of elements A and B. Any one of the terms including or which includes or that includes as used herein is also an open term that also means including at least the elements/features that follow the term, but not excluding others. Thus, including is synonymous with and means comprising.
Similarly, it is to be noticed that the term coupled, when used in the claims, should not be interpreted as being limitative to direct connections only. The terms “coupled” and “connected”, along with their derivatives, may be used. It should be understood that these terms are not intended as synonyms for each other. Thus, the scope of the expression a device A coupled to a device B should not be limited to devices or systems wherein an output of device A is directly connected to an input of device B. It means that there exists a path between an output of A and an input of B which may be a path including other devices or means. “Coupled” may mean that two or more elements are either in direct physical or electrical contact, or that two or more elements are not in direct contact with each other but yet still co-operate or interact with each other.
Thus, while there has been described what are believed to be the preferred embodiments of the invention, those skilled in the art will recognize that other and further modifications may be made thereto without departing from the spirit of the invention, and it is intended to claim all such changes and modifications as fall within the scope of the invention. For example, any formulas given above are merely representative of procedures that may be used. Functionality may be added or deleted from the block diagrams and operations may be interchanged among functional blocks. Steps may be added or deleted to methods described within the scope of the present invention.
Number | Date | Country | Kind |
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2009901611 | Apr 2009 | AU | national |
2009905389 | Nov 2009 | AU | national |