The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2023-192662 filed in Japan on Nov. 13, 2023.
The present invention relates to a routing structure.
Conventionally, there is a power feeding device for a slide body. Japanese Patent Application Laid-open No. 2011-151906 discloses a power feeding device for a slide body including a wire harness routed over a vehicle body and a slide body that is slidably provided on the vehicle body and opens and closes an opening formed in the vehicle body.
It has been studied by the inventor of the present application to arrange a biasing member having rigidity inside an exterior member when the exterior member is included in a routing structure between a vehicle body and a slide body. Here, in a case where the biasing member is curved in a narrow space between the vehicle body and the slide body, the biasing member is likely to have a tapered shape in the curved portion. The tapered shape of the curved portion causes a decrease in bending radius of an electric wire.
An object of the present invention is to provide a routing structure capable of suppressing a biasing member from having a tapered shape.
A routing structure according to one aspect of the invention includes a first fixing part fixed to a rail disposed on a vehicle body of a vehicle, and extending in a vehicle front-rear direction; a second fixing part fixed to a slide body that moves along the vehicle front-rear direction with respect to an opening provided in a roof of the vehicle body; a tubular exterior member having a first end portion held by the first fixing part and a second end portion held by the second fixing part; an electric wire inserted through the exterior member; a biasing member inserted through the exterior member, and having a curved portion curved in the vehicle front-rear direction at a position between the first end portion and the second end portion; and a support structure supporting the biasing member, wherein the support structure includes at least one of a first support structure that forms a first arcuate portion in the curved portion and a second support structure that forms a second arcuate portion in the curved portion, the first arcuate portion is formed in a portion of the curved portion along the rail, and has an arcuate shape convex toward a lower side in a vehicle up-down direction, and the second arcuate portion is formed in a portion of the curved portion along the slide body, and has an arcuate shape convex toward an upper side in the vehicle up-down direction.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
Hereinafter, a routing structure according to an embodiment of the present invention will be described in detail with reference to the drawings. Note that the present invention is not limited by the present embodiment. In addition, the components in the following embodiment include those that can be easily imagined by those skilled in the art or those that are substantially the same.
An embodiment will be described with reference to
As illustrated in
The vehicle 100 includes a sunroof 200 that opens and closes the opening 120a. The sunroof 200 has a slide body 210, a rail 220, and a routing structure 1. The slide body 210 is a member that slides along a vehicle front-rear direction X with respect to the opening 120a. The slide body 210 according to the present embodiment is a plate-like member that closes the opening 120a or opens the opening 120a. The slide body 210 may be glass configured to allow light to be transmitted therethrough.
The sunroof 200 includes a mechanism such as a link mechanism that moves the slide body 210 along a predetermined path, and a drive source such as a motor that operates the above mechanism. The sunroof 200 moves the slide body 210 between a fully closed position where the opening 120a is closed and a fully opened position where the opening 120a is opened.
The rail 220 is fixed to the vehicle body 110. The rail 220 is disposed on the lower side Y2 with respect to the slide body 210, and extends in the vehicle front-rear direction X. The rail 220 supports the mechanism for moving the slide body 210, and guides the mechanism in the vehicle front-rear direction X. The rail 220 further supports an exterior member 30, and forms a first extending portion 31 on the exterior member 30.
The sunroof 200 according to the present embodiment moves the slide body 210 along a path AR0 illustrated in
Conversely, when the slide body 210 moves from the fully opened position to the fully closed position, the slide body 210 moves toward a front side X1 in the vehicle front-rear direction X and moves toward a lower side Y2 in the vehicle up-down direction Y.
As illustrated in
The first fixing part 10 is a member fixed to the vehicle body 110 of the vehicle 100. The first fixing part 10 according to the present embodiment is fixed to the rail 220. The first fixing part 10 may be a protector that protects the electric wire W. The first fixing part 10 is formed of, for example, an insulating synthetic resin. The first fixing part 10 has a space in which the electric wire W is routed and has a holding structure for holding the exterior member 30.
The second fixing part 20 is a member fixed to the slide body 210 of the sunroof 200. The second fixing part 20 may be a protector that protects the electric wire W. The second fixing part 20 is formed of, for example, an insulating synthetic resin. The second fixing part 20 has a space in which the electric wire W is routed and has a holding structure for holding the exterior member 30.
The exterior member 30 is an elastically deformable tubular member. The exterior member 30 is, for example, a member called a corrugated tube. The exterior member 30 is formed of, for example, an insulating synthetic resin. The exterior member 30 may have a bellows shape.
The exterior member 30 has a first end portion 30a held by the first fixing part 10 and a second end portion 30b held by the second fixing part 20. The first fixing part 10 holds the first end portion 30a such that the exterior member 30 extends from the first fixing part 10 along the rail 220 in the vehicle front-rear direction X. The first fixing part 10 according to the present embodiment holds the first end portion 30a such that the exterior member 30 extends from the first fixing part 10 toward the front side X1.
The second fixing part 20 holds the second end portion 30b such that the exterior member 30 extends from the second fixing part 20 along the slide body 210 in the vehicle front-rear direction X. The second fixing part 20 according to the present embodiment holds the second end portion 30b such that the exterior member 30 extends from the second fixing part 20 toward the front side X1.
The electric wire W and the biasing member 50 are inserted through the exterior member 30. The electric wire W is, for example, a sheathed electric wire having a stranded wire and a sheath. The electric wire W may be a flat routing material, a printed circuit body, or another circuit body. The electric wire W drawn out from the first end portion 30a is connected to a power supply and a control device disposed in the vehicle body 110. The electric wire W drawn out from the second end portion 30b is connected to a load disposed on the slide body 210. The load disposed on the slide body 210 may be, for example, a lighting device, a light control film disposed on the glass of the slide body 210, or another electric load.
As illustrated in
As illustrated in
As illustrated in
In the sunroof 200 according to the present embodiment, the second distance L2 at the fully opened position is larger than the first distance L1 at the fully closed position. Accordingly, the radius R1 of the curved portion 33 when the slide body 210 is at the fully closed position is smaller than the radius R2 of the curved portion 34 when the slide body 210 is at the fully opened position. In addition, the radius R1 when the slide body 210 is at the fully closed position is smaller than a radius of a curved shape formed in the biasing member 50 when the slide body 210 is at another position. In other words, the curved shape formed in the biasing member 50 has a smallest radius when the slide body 210 is at the fully closed position.
The second end portion 30b of the exterior member 30 moves together with the slide body 210. At this time, the exterior member 30 follows the movement of the second fixing part 20 while gradually changing the position where the curved shape is formed.
The biasing member 50 according to the present embodiment is a member that presses the exterior member 30 toward the slide body 210. The biasing member 50 according to the present embodiment is a plate-like member, and is elastically deformable. The biasing member 50 is formed of a metal or a resin. The biasing member 50 extends from the first end portion 30a to the second end portion 30b of the exterior member 30.
As illustrated in
The biasing member 50 in
As illustrated in
The biasing member 50 bent to have the curved portion 54 applies the pressing force F1 and the pressing force F2 to the exterior member 30. The pressing force F1 is a force in the vehicle up-down direction Y, and presses the exterior member 30 toward the rail 220. The pressing force F2 is a force in the vehicle up-down direction Y, and presses the exterior member 30 toward the slide body 210. The pressing forces F1 and F2 are restoring forces generated in the bent biasing member 50.
The pressing force F1 forms a first extending portion 31 in the exterior member 30. The pressing force F2 forms a second extending portion 32 in the exterior member 30. As illustrated in
The biasing member 50 according to the present embodiment is configured to press the exterior member 30 toward the slide body 210 both when the slide body 210 is at the fully closed position and when the slide body 210 is at the fully opened position. In other words, the biasing member 50 has rigidity capable of pressing the exterior member 30 against and in contact with the slide body 210 at all times. Therefore, the routing structure 1 according to the present embodiment can stabilize the shape of the exterior member 30. The biasing member 50 can keep the exterior member 30 in contact with the slide body 210 against an external force such as a vibration generated, for example, during traveling.
As will be described below, the routing structure 1 according to the present embodiment is configured to suppress the biasing member 50 from having a tapered shape. First, a tapered shape formed in a biasing member will be described.
The curved portion 151 has a leading end portion 151a and two tail end portions 151b. The leading end portion 151a is a central portion of the curved portion 151, and has a convex shape in the vehicle front-rear direction X. The tail end portions 151b are end portions of the curved portion 151 in the vehicle up-down direction Y, and are portions connected to the straight portions 152. The curved portion 151 has a tapered shape. More specifically, the shape of the curved portion 151 is a shape in which the bending radius decreases from the tail end portion 151b toward the leading end portion 151a.
It is considered that the tapered shape is formed in the curved portion 151 because of a reaction force acting on the tail end portion 151b. In the biasing member 150 illustrated in
As indicated by an arrow AR3 in
The first arcuate portion 55 is formed in a portion of the curved portion 54 along the rail 220. The first arcuate portion 55 has an arcuate shape convex toward the lower side Y2 in the vehicle up-down direction Y. That is, the first arcuate portion 55 faces the rail 220, and is curved toward the rail 220. The first arcuate portion 55 has an apex 55a that is a lower end of the curved portion 54.
The first arcuate portion 55 has inclined portions 55b and 55c on both the front side X1 and the rear side X2 with respect to the apex 55a. The first inclined portion 55b is located on the front side X1 with respect to the apex 55a. The second inclined portion 55c is located on the rear side X2 with respect to the apex 55a. The first inclined portion 55b and the second inclined portion 55c are inclined to be closer to the upper side Y1 as being farther from the apex 55a. That is, each of the two inclined portions 55b and 55c is inclined with respect to the rail 220, and becomes more distant from the rail 220 as being farther from the apex 55a. Each of the first inclined portion 55b and the second inclined portion 55c has an arcuate shape.
The biasing member 50 has a first extending portion 51 extending straight from the first arcuate portion 55 toward the first fixing part 10. A boundary 55d between the first arcuate portion 55 and the first extending portion 51 is located on the rear side X2 with respect to the apex 55a.
By forming the second inclined portion 55c in the biasing member 50, the gradual change range is shifted to the first extending portion 51 side. In other words, the gradual change range includes a portion on the rear side X2 with respect to the apex 55a of the biasing member 50. As a result, the bending radius of the first inclined portion 55b becomes close to the radius of the virtual circle IC determined by the distance L0, so that the curved portion 54 is suppressed from having a tapered shape.
The second arcuate portion 56 is formed in a portion of the curved portion 54 along the slide body 210. The second arcuate portion 56 has an arcuate shape convex toward the upper side Y1 in the vehicle up-down direction Y. That is, the second arcuate portion 56 faces the vehicle interior side surface 210a of the slide body 210, and is curved toward the vehicle interior side surface 210a. The second arcuate portion 56 has an apex 56a that is an upper end of the curved portion 54.
The second arcuate portion 56 has inclined portions 56b and 56c on both the front side X1 and the rear side X2 with respect to the apex 56a. The first inclined portion 56b is located on the front side X1 with respect to the apex 56a. The second inclined portion 56c is located on the rear side X2 with respect to the apex 56a. The first inclined portion 56b and the second inclined portion 56c are inclined to be closer to the lower side Y2 as being farther from the apex 56a. That is, each of the two inclined portions 56b and 56c is inclined with respect to the vehicle interior side surface 210a, and becomes more distant from the vehicle interior side surface 210a as being farther from the apex 56a. Each of the first inclined portion 56b and the second inclined portion 56c has an arcuate shape.
The biasing member 50 has a second extending portion 52 extending straight from the second arcuate portion 56 toward the second fixing part 20. A boundary 56d between the second arcuate portion 56 and the second extending portion 52 is located on the rear side X2 with respect to the apex 56a.
By forming the second inclined portion 56c in the biasing member 50, the gradual change range is shifted to the second extending portion 52 side. In other words, the gradual change range includes a portion on the rear side X2 with respect to the apex 56a of the biasing member 50. As a result, the bending radius of the first inclined portion 56b becomes close to the radius of the virtual circle IC determined by the distance L0, so that the curved portion 54 is suppressed from having a tapered shape.
The routing structure 1 according to the present embodiment has a support structure 4 that forms the first arcuate portion 55 and the second arcuate portion 56. The support structure 4 according to the present embodiment has both a first support structure 41 and a second support structure 42 to be described below.
As will be described with reference to
The support surface 11 supports a first end portion 50a of the biasing member 50. The first end portion 50a is an end portion corresponding to the first end portion 30a of the exterior member 30. The first end portion 50a may be fixed to the support surface 11 by a fixing member 12. The fixing member 12 may be an adhesive tape or a band member such as a binding band. The support surface 11 supports the first end portion 50a at a position separated from the rail 220. As a result, the first arcuate portion 55 and the first extending portion 51 are formed in the biasing member 50. The position of the support surface 11 relative to the rail 220 is determined so that the first arcuate portion 55 having an appropriate shape can be formed.
In
As will be described with reference to
The support surface 21 supports a second end portion 50b of the biasing member 50. The second end portion 50b is an end portion corresponding to the second end portion 30b of the exterior member 30. A part of the second end portion 50b is clamped by the clamping portion 22. The clamping portion 22 clamps the second end portion 50b from both sides in the vehicle up-down direction Y to hold the second end portion 50b. The clamping portion 22 clamps, for example, a portion of the second end portion 50b on the rear side X2.
The support surface 21 supports the second end portion 50b at a position separated from the slide body 210. As a result, the second arcuate portion 56 and the second extending portion 52 are formed in the biasing member 50. The position of the support surface 21 relative to the slide body 210 is determined so that the second arcuate portion 56 having an appropriate shape can be formed.
In
The support surface 21 can regulate the inclination angle of the second extending portion 52. Further, the support surface 21 can stabilize the shape of the second extending portion 52, and suppress the vibration of the second extending portion 52. The portion having the support surface 21 may be formed of rubber or the like capable of absorbing the vibration.
As illustrated in
When the slide body 210 moves, the biasing member 50 may be separated from the support surface 21 as illustrated in
As illustrated in
The support structure 4 may be configured to form both the first arcuate portion 55 and the second arcuate portion 56 when slide body 210 is located at any position from the fully closed position to the fully opened position. Such a support structure 4 is realized by the first support structure 41 and the second support structure 42 as described above. For example, the second support structure 42 configured to form the second arcuate portion 56 when the slide body 210 is at the fully opened position can always form the second arcuate portion 56 when the slide body 210 is at any position from the fully closed position to the fully opened position. For example, the first support structure 41 configured to form the first arcuate portion 55 when the slide body 210 is at the fully closed position can always form the first arcuate portion 55 when the slide body 210 is at any position from the fully closed position to the fully opened position.
The support surface 11 of the first support structure 41 may be an inclined surface inclined with respect to the rail 220. In this case, the support surface 11 is inclined to become more distant from the rail 220 toward the rear side X2 in the vehicle front-rear direction X. The support surface 21 of the second support structure 42 may not be inclined with respect to the slide body 210.
The first support structure 41 may be a member separate from the first fixing part 10. For example, a first support member having a support surface 11 may be provided adjacent to the first fixing part 10. The first support member may include a fixing member 12. The second support structure 42 may be a member separate from the second fixing part 20. For example, a second support member having a support surface 21 may be provided adjacent to the second fixing part 20. The second support member may have a clamping portion 22.
The support structure 4 may have only one of the first support structure 41 and the second support structure 42. For example, the support structure 4 may have the first support structure 41, and may not have the second support structure 42. In this case, the second extending portion 52 can extend in contact with the slide body 210. For example, the support structure 4 may have the second support structure 42, and may not have the first support structure 41.
As described above, the routing structure 1 according to the present embodiment includes a first fixing part 10, a second fixing part 20, an exterior member 30, an electric wire W, a biasing member 50, and a support structure 4. The first fixing part 10 is fixed to a rail 220. The rail 220 is disposed on a vehicle body 110 of a vehicle 100, and extends in the vehicle front-rear direction X. The second fixing part 20 is fixed to a slide body 210. The slide body 210 extends along the vehicle front-rear direction X with respect to an opening 120a provided in a roof 120 of the vehicle body 110. The exterior member 30 is a tubular member having a first end portion 30a held by the first fixing part 10 and a second end portion 30b held by the second fixing part 20. The electric wire W and the biasing member 50 are inserted through the exterior member 30.
The biasing member 50 has a curved portion 54 that is curved in the vehicle front-rear direction X at a position between the first end portion 30a and the second end portion 30b. The support structure 4 supports the biasing member 50. The support structure 4 has at least one of a first support structure 41 and a second support structure 42. The first support structure 41 forms a first arcuate portion 55 in the curved portion 54. The second support structure 42 forms a second arcuate portion 56 in the curved portion 54.
The first arcuate portion 55 is formed in a portion of the curved portion 54 along the rail 220, and has an arcuate shape convex toward a lower side Y2 in the vehicle up-down direction Y. The second arcuate portion 56 is formed in a portion of the curved portion 54 along the slide body 210, and has an arcuate shape convex toward an upper side Y1 in the vehicle up-down direction Y. In the routing structure 1 according to the present embodiment, by forming at least one of the first arcuate portion 55 and the second arcuate portion 56 in the curved portion 54 of the biasing member 50, the curved portion 54 of the biasing member 50 can be suppressed from having a tapered shape.
The first arcuate portion 55 according to the present embodiment has an apex 55a that is a lower end of the curved portion 54, and a pair of inclined portions 55b and 55c formed on both sides in the vehicle front-rear direction X with respect to the apex 55a. The pair of inclined portions 55b and 55c are inclined toward the upper side Y1 in the vehicle up-down direction Y as being farther from the apex 55a. The first arcuate portion 55 having such a shape can suppress the curved portion 54 from having a tapered shape.
The second arcuate portion 56 according to the present embodiment has an apex 56a that is an upper end of the curved portion 54, and a pair of inclined portions 56b and 56c formed on both sides in the vehicle front-rear direction X with respect to the apex 56a. The pair of inclined portions 56b and 56c is inclined toward the lower side Y2 in the vehicle up-down direction Y as being farther from the apex 56a. The second arcuate portion 56 having such a shape can suppress the curved portion 54 from having a tapered shape.
The slide body 210 according to the present embodiment moves between a fully closed position where the opening 120a is closed and a fully opened position where the opening 120a is opened. The support structure 4 includes both the first support structure 41 and the second support structure 42. The first support structure 41 is configured to form the first arcuate portion 55 when the slide body 210 is at any position from the fully closed position to the fully opened position. The second support structure 42 is configured to form the second arcuate portion 56 when the slide body 210 is at any position from the fully closed position to the fully opened position. Since the first arcuate portion 55 and the second arcuate portion 56 are always formed, the curved portion 54 is appropriately suppressed from having a tapered shape.
The arrangement and structure of the first support structure 41 and the second support structure 42 are not limited to the arrangement and structure exemplified in the embodiment. The exterior member 30 is not limited to a so-called corrugated tube. The exterior member 30 may be a braided tube or another member used as an exterior member.
The biasing member 50 may be disposed inside the electric wire W. That is, the biasing member 50 may be disposed inside the electric wire W in the radial direction in the curved portion 33 or 34. The biasing member 50 is not limited to a plate-like member. The biasing member 50 may be a round bar having a circular cross-sectional shape, or may be a rod-like member having a polygonal cross-sectional shape.
The embodiments disclosed above can be carried out in an appropriate combination.
The routing structure according to the present embodiment has a support structure supporting the biasing member. The support structure includes at least one of a first support structure that forms a first arcuate portion in the curved portion and a second support structure that forms a second arcuate portion in the curved portion. The first arcuate portion is formed in a portion of the curved portion along the rail and has an arcuate shape convex toward the lower side in the vehicle up-down direction, and the second arcuate portion is formed in a portion of the curved portion along the slide body and has an arcuate shape convex toward the upper side in the vehicle up-down direction. The routing structure according to the present embodiment is capable of suppressing the biasing member from having a tapered shape by forming at least one of the first arcuate portion and the second arcuate portion.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
---|---|---|---|
2023-192662 | Nov 2023 | JP | national |