The present application claims priority to and incorporates by reference the entire contents of Japanese Patent Application No. 2023-192664 filed in Japan on Nov. 13, 2023.
The present invention relates to a routing structure.
Conventionally, there is a power feeding device for a slide body. Japanese Patent Application Laid-open No. 2011-151906 discloses a power feeding device for a slide body including a wire harness routed over a vehicle body and a slide body that is slidably provided on the vehicle body and opens and closes an opening formed in the vehicle body.
It has been studied by the inventor of the present application to arrange a biasing member having rigidity inside an exterior member when the exterior member is included in a routing structure between a vehicle body and a slide body. Here, from the viewpoint of securing durability against bending of the biasing member, it is preferable to reduce the rigidity of the biasing member. On the other hand, when a curved portion is formed in the exterior member and the biasing member, if the rigidity of the biasing member is small, a tapered shape is easily generated in the curved portion. The tapered shape of the curved portion causes a decrease in bending radius of an electric wire.
An object of the present invention is to provide a routing structure capable of suppressing a biasing member from having a tapered shape.
In order to achieve the above mentioned object, a routing structure according to one aspect of the present invention includes a first fixing part fixed to a vehicle body of a vehicle; a second fixing part fixed to a slide body that moves along a vehicle front-rear direction with respect to an opening provided in a roof of the vehicle body; an exterior member having a first end portion held by the first fixing part and a second end portion held by the second fixing part; an electric wire inserted through the exterior member; and a rod-like or plate-like biasing member inserted through the exterior member and forming a curved portion curved in the vehicle front-rear direction between the first end portion and the second end portion of the exterior member, wherein the biasing member has an arcuate portion that is a portion forming the curved portion when the slide body is located at an end of a slide range, the arcuate portion is formed to have an arcuate shape with a predetermined radius in a state where no external force acts on the biasing member, and the predetermined radius is greater than half of a distance from the first end portion to the second end portion in a vehicle up-down direction when the slide body is located at the end portion of the slide range.
The above and other objects, features, advantages and technical and industrial significance of this invention will be better understood by reading the following detailed description of presently preferred embodiments of the invention, when considered in connection with the accompanying drawings.
Hereinafter, a routing structure according to an embodiment of the present invention will be described in detail with reference to the drawings. Note that the present invention is not limited by the present embodiment. In addition, the components in the following embodiment include those that can be easily imagined by those skilled in the art or those that are substantially the same.
An embodiment will be described with reference to
As illustrated in
The vehicle 100 includes a sunroof 200 that opens and closes the opening 120a. The sunroof 200 has a slide body 210, a rail 220, and a routing structure 1. The slide body 210 is a member that slides along a vehicle front-rear direction X with respect to the opening 120a. The slide body 210 according to the present embodiment is a plate-like member that closes the opening 120a or opens the opening 120a. The slide body 210 may be glass configured to allow light to be transmitted therethrough.
The sunroof 200 includes a mechanism such as a link mechanism that moves the slide body 210 along a predetermined path, and a drive source such as a motor that operates the above mechanism. The sunroof 200 moves the slide body 210 between a fully closed position where the opening 120a is closed and a fully opened position where the opening 120a is opened.
The rail 220 is fixed to the vehicle body 110. The rail 220 extends in the vehicle front-rear direction X. The rail 220 supports the mechanism for moving the slide body 210, and guides the mechanism in the vehicle front-rear direction X. The rail 220 further supports an exterior member 30, and forms a first extending portion 31 on the exterior member 30.
The sunroof 200 according to the present embodiment moves the slide body 210 along a path AR0 illustrated in
Conversely, when the slide body 210 moves from the fully opened position to the fully closed position, the slide body 210 moves toward a front side X1 in the vehicle front-rear direction X and moves toward a lower side Y2 in the vehicle up-down direction Y.
As illustrated in
The first fixing part 10 is a member fixed to the vehicle body 110 of the vehicle 100. The first fixing part 10 may be a protector that protects the electric wire W. The first fixing part 10 is formed of, for example, an insulating synthetic resin. The first fixing part 10 has a space in which the electric wire W is routed and has a holding structure for holding the exterior member 30.
The second fixing part 20 is a member fixed to the slide body 210 of the sunroof 200. The second fixing part 20 may be a protector that protects the electric wire W. The second fixing part 20 is formed of, for example, an insulating synthetic resin. The second fixing part 20 has a space in which the electric wire W is routed and has a holding structure for holding the exterior member 30.
The exterior member 30 is an elastically deformable tubular member. The exterior member 30 is, for example, a member called a corrugated tube. The exterior member 30 is formed of, for example, an insulating synthetic resin. The exterior member 30 may have a bellows shape.
The exterior member 30 has a first end portion 30a held by the first fixing part 10 and a second end portion 30b held by the second fixing part 20. The first fixing part 10 holds the first end portion 30a such that the exterior member 30 extends from the first fixing part 10 along the rail 220 in the vehicle front-rear direction X. The first fixing part 10 according to the present embodiment holds the first end portion 30a such that the exterior member 30 extends from the first fixing part 10 toward the front side X1.
The second fixing part 20 holds the second end portion 30b such that the exterior member 30 extends from the second fixing part 20 along the slide body 210 in the vehicle front-rear direction X. The second fixing part 20 according to the present embodiment holds the second end portion 30b such that the exterior member 30 extends from the second fixing part 20 toward the front side X1.
The electric wire W and the biasing member 50 are inserted through the exterior member 30. The electric wire W is, for example, a sheathed electric wire having a stranded wire and a sheath. The electric wire W may be a flat routing material, a printed circuit body, or another circuit body. The electric wire W drawn out from the first end portion 30a is connected to a power supply and a control device disposed in the vehicle body 110. The electric wire W drawn out from the second end portion 30b is connected to a load disposed on the slide body 210. The load disposed on the slide body 210 may be, for example, a lighting device, a light control film disposed on the glass of the slide body 210, or another electric load.
As illustrated in
As illustrated in
As illustrated in
In the sunroof 200 according to the present embodiment, the second distance L2 at the fully opened position is larger than the first distance L1 at the fully closed position. Accordingly, the radius R1 of the curved portion 33 when the slide body 210 is at the fully closed position is smaller than the radius R2 of the curved portion 34 when the slide body 210 is at the fully opened position. In addition, the radius R1 when the slide body 210 is at the fully closed position is smaller than a radius of a curved shape formed in the biasing member 50 when the slide body 210 is at another position. In other words, the curved shape formed in the biasing member 50 has a smallest radius when the slide body 210 is at the fully closed position.
The second end portion 30b of the exterior member 30 moves together with the slide body 210. At this time, the exterior member 30 follows the movement of the second fixing part 20 while gradually changing the position where the curved shape is formed.
The biasing member 50 according to the present embodiment is a member that presses the exterior member 30 toward the slide body 210. The biasing member 50 according to the present embodiment is a rod-like or plate-like member, and is elastically deformable. The biasing member 50 is formed of, for example, a metal or a resin.
As illustrated in
As illustrated in
The biasing member 50 bent to have the curved portion 54 forms the curved portion 33 or 34 in the exterior member 30, and applies the pressing force F1 and the pressing force F2 to the exterior member 30. The pressing force F1 is a force in the vehicle up-down direction Y, and presses the exterior member 30 toward the rail 220. The pressing force F2 is a force in the vehicle up-down direction Y, and presses the exterior member 30 toward the slide body 210. The pressing forces F1 and F2 are restoring forces generated in the bent biasing member 50.
The pressing force F1 forms a first extending portion 31 in the exterior member 30. The pressing force F2 forms a second extending portion 32 in the exterior member 30. As illustrated in
The biasing member 50 according to the present embodiment is configured to press the exterior member 30 toward the slide body 210 both when the slide body 210 is at the fully closed position and when the slide body 210 is at the fully opened position. In other words, the biasing member 50 has rigidity capable of pressing the exterior member 30 against and in contact with the slide body 210 at all times. Therefore, the routing structure 1 according to the present embodiment can stabilize the shape of the exterior member 30. The biasing member 50 can keep the exterior member 30 in contact with the slide body 210 against an external force such as a vibration generated, for example, during traveling.
As will be described below, the routing structure 1 according to the present embodiment can suppress the biasing member 50 from having a tapered shape in the curved portion 33 or 34.
The curved portion 151 has a leading end portion 151a and two tail end portions 151b. The leading end portion 151a is a central portion of the curved portion 151, and has a convex shape in the vehicle front-rear direction X. The tail end portions 151b are end portions of the curved portion 151 in the vehicle up-down direction Y, and are portions connected to the straight portions 152. The curved portion 151 has a tapered shape. More specifically, the shape of the curved portion 151 is a shape in which the bending radius decreases from the tail end portion 151b toward the leading end portion 151a.
As illustrated in
The biasing member 50 has a first end portion 50a and a second end portion 50b. The first end portion 50a is an end portion corresponding to the first end portion 30a of the exterior member 30, and is inserted into the first fixing part 10. The second end portion 50b is an end portion corresponding to the second end portion 30b of the exterior member 30, and is inserted into the second fixing part 20. The first arcuate portion 53A is disposed closer to the second end portion 50b than the second arcuate portion 53B.
The arcuate portion 53 is formed to have an arcuate shape with a predetermined radius in a state where no external force acts on the biasing member 50. The state in which no external force acts on the biasing member 50 is, for example, a state in which no bending moment acts on the biasing member 50.
In a case where the biasing member 50 is made of a metal, the arcuate portion 53 is formed, for example, by bending the metal rod or the metal plate. In a case where the biasing member 50 is made of a resin, the arcuate portion 53 is formed, for example, by injection molding.
In the biasing member 50, the portion other than the arcuate portion 53 is formed, for example, in a straight shape. The first arcuate portion 53A is formed to have an arcuate shape with a radius R11 with no external force applied thereto. The second arcuate portion 53B is formed to have an arcuate shape with a radius R12 with no external force applied thereto.
The radius R11 of the first arcuate portion 53A is greater than the radius R1 of the curved portion 33, and the radius R12 of the second arcuate portion 53B is greater than the radius R2 of the curved portion 34. That is, the radius R11 of the first arcuate portion 53A is greater than half of the first distance L1, and the radius R12 of the second arcuate portion 53B is greater than half of the second distance L2.
As will be described below, the arcuate portion 53 is deformed such that the bending radius decreases when the curved portion 33 or 34 is formed. For example, as will be described below, the first arcuate portion 53A has a bending radius that decreases when the curved portion 33 is formed.
In
The biasing member 50 is pressed in the vehicle up-down direction Y by the slide body 210 and the rail 220. In other words, a bending moment acts on the biasing member 50 due to the force received from the slide body 210 and the rail 220. At this time, a radius R13 of the first arcuate portion 53A is smaller than the radius R11 when no external force is applied, and is greater than the radius R1 of the curved portion 33 in the fully closed state. In the biasing member 50, curved portions 55 and 56 adjacent to the first arcuate portion 53A are formed. The curved portion 55 is formed between one end of the first arcuate portion 53A and a straight portion 57 that extends along the rail 220. The curved portion 56 is formed between the other end of the first arcuate portion 53A and a straight portion 58 that extends along the slide body 210.
In
In the routing structure 1 according to the present embodiment, the first arcuate portion 53A forming the curved portion 33 is formed in an arcuate shape in advance. The amount of deformation when the first arcuate portion 53A is deformed into a curved shape with the radius R1 is smaller than the amount of deformation when the straight member is deformed into a curved shape with the radius R1. That is, the stress of the first arcuate portion 53A when the first arcuate portion 53A has a curved shape with the radius R1 is smaller than the stress when the straight member is deformed into a curved shape with the radius R1. Since the amount of deformation of the first arcuate portion 53A from the no-load state in which no bending moment acts is suppressed, a tapered shape is hardly generated in the first arcuate portion 53A. In addition, since stress generated in the first arcuate portion 53A when the curved portion 33 is formed is suppressed, a tapered shape is hardly generated in the first arcuate portion 53A.
An arc length AL1 of the first arcuate portion 53A illustrated in
AL1≥C1/2 (1)
In the routing structure 1 according to the present embodiment, the second arcuate portion 53B forming the curved portion 34 is formed in an arcuate shape in advance. The amount of deformation when the second arcuate portion 53B is deformed into a curved shape with the radius R2 is smaller than the amount of deformation when the straight member is deformed into a curved shape with the radius R2. Since the amount of deformation of the second arcuate portion 53B from the no-load state in which no bending moment acts is suppressed, a tapered shape is hardly generated in the second arcuate portion 53B. In addition, since stress generated in the second arcuate portion 53B when the curved portion 34 is formed is suppressed, a tapered shape is hardly generated in the second arcuate portion 53B.
An arc length AL2 of the second arcuate portion 53B illustrated in
AL2≥C2/2 (2)
As described above, the routing structure 1 according to the present embodiment includes a first fixing part 10, a second fixing part 20, an exterior member 30, an electric wire W, and a rod-like or plate-like biasing member 50. The first fixing part 10 is fixed to a vehicle body 110 of a vehicle 100. The second fixing part 20 is fixed to a slide body 210. The slide body 210 moves along a vehicle front-rear direction X with respect to an opening 120a provided in a roof 120 of the vehicle body 110. The exterior member 30 has a first end portion 30a held by the first fixing part 10 and a second end portion 30b held by the second fixing part 20. The electric wire W and the biasing member 50 are inserted through the exterior member 30.
The biasing member 50 forms a curved portion 33 or 34 curved in the vehicle front-rear direction X between the first end portion 30a and the second end portion 30b of the exterior member 30. The biasing member 50 has an arcuate portion 53. The arcuate portion 53 is a portion that forms the curved portion 33 or 34 when the slide body 210 is located at an end of a slide range. In the present embodiment, the end of the slide range is a fully closed position or a fully opened position of the slide body 210.
The arcuate portion 53 is formed to have an arcuate shape with a predetermined radius R11 or R12 in a state where no external force acts on the biasing member 50. The predetermined radius R11 or R12 is greater than half of a distance L1 or L2 in the vehicle up-down direction Y from the first end portion 30a to the second end portion 30b when the slide body 210 is located at the end of the slide range. For example, the radius R11 of the first arcuate portion 53A is greater than half of the first distance L1 when the slide body 210 is at the fully closed position. In the routing structure 1 according to the present embodiment, since the arcuate portion 53 is formed in an arcuate shape in advance, the biasing member 50 is suppressed from having a tapered shape in the curved portion 33 or 34.
In the slide range of the slide body 210 according to the present embodiment, one end is a fully closed position, and the other end is a fully opened position. The fully closed position is a position where the slide body 210 closes the opening 120a, and the fully opened position is a position where the slide body 210 opens the opening 120a. The biasing member 50 includes a first arcuate portion 53A and a second arcuate portion 53B as the arcuate portion 53.
The first arcuate portion 53A forms the curved portion 33 when the slide body 210 is at the fully closed position. The second arcuate portion 53B forms the curved portion 34 when the slide body 210 is at the fully opened position. The routing structure 1 according to the present embodiment can suppress the biasing member 50 from having a tapered shape both when the slide body 210 is at the fully closed position and when the slide body 210 is at the fully opened position.
The shape of the arcuate portion 53 in the no-load state is not limited to the shape illustrated in
In the biasing member 50, the shape of the arcuate portion 53 may include a portion having a different bending radius. For example, in the first arcuate portion 53A, a central portion 53c of the first arcuate portion 53A may have a greater bending radius than both end portions 53e of the first arcuate portion 53A. In this case, the central portion 53c has a relatively flat shape as compared with both end portions 53e.
As illustrated in
The biasing member 50 may be a rod-like member having a circular cross-sectional shape. The biasing member 50 may be a rod-like member having a polygonal cross-sectional shape. The exterior member 30 is not limited to a so-called corrugated tube. The exterior member 30 may be a braided tube or another member used as an exterior member. The biasing member 50 may be disposed inside the electric wire W. That is, the biasing member 50 may be disposed inside the electric wire W in the radial direction in the curved portion 33 or 34.
The embodiments disclosed above can be carried out in an appropriate combination.
The biasing member of the routing structure according to the present embodiment has an arcuate portion that is a portion forming the curved portion when the slide body is located at the end of the slide range. The arcuate portion is formed to have an arcuate shape with a predetermined radius in a state where no external force acts on the biasing member. The routing structure according to the present embodiment is capable of suppressing the biasing member from having a tapered shape.
Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.
Number | Date | Country | Kind |
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2023-192664 | Nov 2023 | JP | national |