Patent Application
20250230303
The present invention relates to a rubber composition for a tire tread and a tire using the same.
In general, tires are used in various driving environments, and for example, improvement of wet performance, which is grip performance on a wet road surface in the rain, is required.
As techniques for improving the wet performance, for example, JP2023-087363A discloses that wet grip performance and driving stability after aging can be improved by adding a specific amount of silica and a resin such as C5-based resin to a rubber component containing a butadiene rubber and by specifying a polymer amount/an acetone extraction amount. JP2023-087363A discloses that a styrene-based thermoplastic elastomer may be further added.
JP2021-167401A discloses that C5-based resin and/or C5-C9-based resin and an aromatic vinyl polymer such as an aromatic vinyl thermoplastic elastomer are added to rubber components containing an isoprene-based rubber and a styrene butadiene-based rubber and that wet grip performance during high-speed driving is thus improved.
JP2018-095762A discloses that a thermoplastic elastomer showing a tan δ peak value in the range of −20 to 20° C. and having a peak value thereof of 1 or more is added to a rubber component containing a specific amount of a solution-polymerized styrene butadiene rubber and that wet performance, and fatigue resistance and tearing force resistance are thus improved with a good balance. JP2018-095762A discloses that a tackifying resin having a softening point of 90 to 160° C. may be further added.
WO2019/117093A1 discloses that a styrene-alkylene block copolymer having a total styrene unit content of 30 mass % or more and a filler having a CTAB adsorption specific surface area of 110 m2/g or less are added to a rubber component and that low loss property of tires, wet performance, and dry handling property are thus well balanced. In WO2019/117093A1, the styrene-alkylene block copolymer used has a butylene unit content of 41 mass % or more based on the total mass of the butylene unit and the ethylene unit.
A problem arises when a rubber composition is designed aiming at improvement of wet performance, because rolling resistance of the tire increases, which means that rolling resistance performance deteriorates. In this manner, the wet performance is a trade-off for the rolling resistance performance.
In view of the above point, an object of the embodiment of the invention is to provide a rubber composition for a tire tread which can solve the problem of the trade-off between wet performance and rolling resistance performance, namely improve the balance between the performances, and to provide a tire using the same.
Here, JP2023-087363A, JP2021-167401A, and JP2018-095762A disclose that silica, a thermoplastic elastomer, and a resin are added to a rubber component containing a styrene butadiene rubber but do not disclose that both wet performance and rolling resistance performance are obtained in a composition in which the total styrene amount of the rubber component is less than 10 mass %. Moreover, WO2019/117093A1 merely discloses a copolymer having a high butylene unit content as the styrene-alkylene block copolymer as the thermoplastic elastomer and does not disclose that a copolymer having a butylene unit content of 25 mass % or less is used.
The invention includes the embodiments shown below.
[1] A rubber composition for a tire tread, containing:
[2] The rubber composition for a tire tread according to [1], wherein the diene rubber component contains a styrene butadiene rubber.
[3] The rubber composition for a tire tread according to [1] or [2], wherein the peak temperature of the diene rubber component is lower than −20° C. in a tan δ-temperature curve of the rubber composition which has been vulcanized obtained by a dynamic viscoelasticity test by a tension method with a frequency of 10 Hz, a static strain of 10%, and a strain amplitude of 0.2% in accordance with JIS K6394:2007.
[4] The rubber composition for a tire tread according to any one of [1] to [3], wherein the peak temperature of the thermoplastic elastomer is −20° C. or higher and 20° C. or lower in a tan δ-temperature curve of the rubber composition which has been vulcanized obtained by a dynamic viscoelasticity test by a tension method with a frequency of 10 Hz, a static strain of 10%, and a strain amplitude of 0.2% in accordance with JIS K6394:2007.
[5] The rubber composition for a tire tread according to any one of [1] to [4], wherein the amount of the resin is 20 to 50 parts by mass based on 100 parts by mass of the diene rubber component.
[6] The rubber composition for a tire tread according to any one of [1] to [5], wherein the content ratio of the resin and the thermoplastic elastomer (the resin/the thermoplastic elastomer) is 1.5 or more as a mass ratio.
[7] A tire having a tread produced with the rubber composition according to any one of [1] to [6].
According to the rubber composition for a tire tread according to the embodiment of the invention, the balance between the wet performance and the rolling resistance performance can be improved.
The rubber composition for a tire tread (also simply called “rubber composition” below) according to the embodiment of the invention contains a diene rubber component (A), a thermoplastic elastomer (B), a resin (C), and silica (D).
In the embodiment, the diene rubber component has a total styrene amount of less than 10 mass %. That is, the diene rubber component is composed of one diene rubber or a combination of diene rubbers in such a manner that the total styrene amount of the diene rubber component becomes less than 10 mass %. When the total styrene amount of the diene rubber component is less than 10 mass %, the glass transition temperature of the diene rubber component can be made low. In the embodiment, by combining a specific thermoplastic elastomer and a specific resin under the condition that such a diene rubber component is used, the balance between the wet performance and the rolling resistance performance can be improved while low-temperature property is maintained to some extent. The total styrene amount of the diene rubber component may be 0 mass % but is preferably more than 0 mass %, more preferably 1.0 to 9.5 mass %, further preferably 2.5 to 9.5 mass %, further preferably 5.0 to 9.5 mass %. Here, the diene rubber refers to a rubber having a repeating unit corresponding to a diene monomer having a conjugated double bond and has a double bond in the main chain of the polymer.
Here, the total styrene amount of the diene rubber component is the total amount (mass %) of the styrene unit contained in the total amount of the diene rubber component and is calculated by Σ (diene rubber content (mass %)×styrene amount (mass %) of the diene rubber/100). The diene rubber content (mass %) is the mass ratio of the diene rubber in 100 mass % of the diene rubber component. The styrene amount (mass %) of the diene rubber is determined by 1H-NMR.
The diene rubber component preferably contains a styrene butadiene rubber (SBR). Examples of the SBR include a solution-polymerized styrene butadiene rubber (SSBR) and an emulsion-polymerized styrene butadiene rubber (ESBR). The SBR may be a modified styrene butadiene rubber in which the terminal, the main chain, or the like has been modified (modified SBR) or an unmodified styrene butadiene rubber without modification (unmodified SBR), or modified SBR and unmodified SBR may be used in combination. The SBR preferably contains a modified solution-polymerized styrene butadiene rubber (modified SSBR), and modified SSBR and unmodified SSBR may be used in combination. In this case, 100 mass % of the SBR preferably contains modified SBR (preferably modified SSBR) at 50 mass % or more, more preferably 60 mass % or more.
As the modified SBR (preferably modified SSBR), SBR which has been modified with a functional group that interacts with silica by introducing the functional group to the terminal and/or the main chain is used. The functional group preferably contains at least one selected from the group consisting of an oxygen atom, a nitrogen atom, and a silicon atom and more preferably contains an oxygen atom and/or a nitrogen atom. Specific examples of the functional group are at least one selected from the group consisting of an amino group, a hydroxy group, an amide group, an alkoxy group, a silyl group, an alkoxysilyl group, an epoxy group, and a carboxy group. When such modified SBR is used, the dispersibility of silica can be improved.
The diene rubber component may be composed of SBR alone but may contain another diene rubber. To adjust the total styrene amount to less than 10 mass %, a diene rubber containing no styrene unit is preferably used in combination as the other diene rubber. Examples of the other diene rubber include a natural rubber (NR), a synthetic isoprene rubber (IR), a butadiene rubber (BR), a nitrile rubber (NBR), a chloroprene rubber (CR), a styrene-isoprene copolymer rubber, a butadiene-isoprene copolymer rubber, and the like. Of these, at least one selected from the group consisting of NR, IR, and BR is preferably used, and BR is more preferably used.
In an embodiment, 100 parts by mass of the diene rubber component may contain 20 to 90 parts by mass of SBR, 10 to 80 parts by mass of BR, and 0 to 30 parts by mass of NR and/or IR, may contain 30 to 85 parts by mass of SBR, 15 to 70 parts by mass of BR, and 0 to 25 parts by mass of NR and/or IR, may contain 40 to 80 parts by mass of SBR, 20 to 50 parts by mass of BR, and 0 to 20 parts by mass of NR and/or IR, may contain 50 to 80 parts by mass of SBR, 20 to 40 parts by mass of BR, and 0 to 15 parts by mass of NR and/or IR, or may contain 60 to 80 parts by mass of SBR, 20 to 30 parts by mass of BR, and 0 to 15 parts by mass of NR and/or IR. Here, the amount of NR and/or IR may be 0 parts by mass or may be 5 parts by mass or more.
A thermoplastic elastomer is added to the rubber composition according to the embodiment. By adding the thermoplastic elastomer, rolling resistance performance is easily improved.
As the thermoplastic elastomer, a hydrogenated styrene-based thermoplastic elastomer obtained by hydrogenation of a block copolymer of a styrene-based monomer and a diene monomer is used. The hydrogenated styrene-based thermoplastic elastomer is a block copolymer having a block derived from a styrene-based monomer as a hard segment and a block derived from a diene monomer as a soft segment, and the diene moiety has been hydrogenated. The thermoplastic elastomer is generally solid at normal temperature (25° C.), namely without fluidity. In the present specification, the thermoplastic elastomer (B) is not included in the diene rubber component (A) and the resin (C).
Examples of the styrene-based monomer include styrene, α-methylstyrene, p-methylstyrene, and the like, and styrene is preferable. Examples of the diene monomer include butadiene (namely, 1,3-butadiene), isoprene, and the like. Any one kind thereof may be used, or two or more kinds thereof may be used in combination.
Specific examples of the thermoplastic elastomer include a hydrogenated material (SEBS) of a styrene-butadiene-styrene triblock copolymer (SBS), a hydrogenated material (SEPS, SEEPS) of a styrene-isoprene-styrene triblock copolymer (SIS), a hydrogenated material of a styrene-isoprene butadiene-styrene triblock copolymer, a hydrogenated material of a styrene-butadiene diblock copolymer, a hydrogenated material of a styrene-isoprene diblock copolymer, and the like. Any one kind thereof may be used, or two or more kinds thereof may be used in combination. The microstructure of the block derived from the diene monomer may be 1,4-bond or 1,2-bond, or both may be contained. Accordingly, for example, the hydrogenated material of SBS also includes a hydrogenated material of a styrene-vinylbutadiene-styrene triblock copolymer, and the hydrogenated material of SIS also includes a hydrogenated material of a styrene-vinylisoprene-styrene triblock copolymer. The hydrogenated material of a styrene-isoprene butadiene-styrene triblock copolymer also includes a hydrogenated material of a styrene-vinylisoprene vinylbutadiene-styrene triblock copolymer.
The hydrogenated styrene-based thermoplastic elastomer has a styrene unit derived from the styrene-based monomer and can also contain an ethylene unit and/or a butylene unit derived from butadiene and an ethylene unit, a propylene unit, and/or an isopropyl ethylene (hydrogenated vinylisoprene) unit derived from isoprene, as constituent units thereof.
In the embodiment, as the thermoplastic elastomer, a thermoplastic elastomer in which the amount of a butylene unit represented by —[CH2—CH(C2H5)]— is 25 mass % or less based on the total mass of an ethylene unit represented by —(CH2—CH2)— and the butylene unit is used. When the butylene unit content is 25 mass % or less, the balance between the wet performance and the rolling resistance performance can be improved. The butylene unit content may be 0 mass %, and for example, when butadiene is not contained as the diene monomer, the butylene unit content is 0 mass %, which means that no butylene unit is contained. The butylene unit content is preferably 0 to 22 mass %, more preferably 0 to 15 mass %, further preferably 0 to 10 mass %.
The styrene unit content of the thermoplastic elastomer is not particularly limited and may be, for example, 5 to 50 mass %, 8 to 45 mass %, or 10 to 40 mass %.
The butylene unit content, the ethylene unit content, and the styrene unit content of the thermoplastic elastomer are determined by the integral ratios of 1H-NMR.
The glass transition temperature (Tg) of the thermoplastic elastomer is preferably −35° C. or higher and 0° C. or lower. As a result, the peak temperature of the thermoplastic elastomer in the tan δ-temperature curve of the rubber composition described below is easily adjusted in the range of −20° C. to +20° C. The Tg of the thermoplastic elastomer is more preferably −34° C. to −5° C., further preferably −33° C. to −10° C.
In the present specification, the glass transition temperature (Tg) is a value measured in accordance with JIS K7121:2012 by the differential scanning calorimetry (DSC) at a heating rate of 20° C./minute (measurement temperature range: −150° C. to 50° C.).
The thermoplastic elastomer content, based on 100 parts by mass of the diene rubber component, is 1 to 20 parts by mass, more preferably 3 to 18 parts by mass, more preferably 5 to 15 parts by mass. In the above range, the effect of the embodiment tends to be obtained more excellently.
A resin is added to the rubber composition according to the embodiment to improve the balance between the wet performance and the rolling resistance performance. As the resin, at least one selected from the group consisting of a terpene-based resin, a non-hydrogenated petroleum resin, a hydrogenated petroleum resin having a softening point of 115° C. or higher, a rosin-based resin, and a coumarone-indene-based resin is used in the embodiment. When such a resin is used, the peak temperature of the thermoplastic elastomer in the tan δ-temperature curve of the rubber composition described below is easily adjusted in the range of −20° C. to +20° C., and the balance between the wet performance and the rolling resistance performance is easily improved. Here, the resins may be solid or liquid at normal temperature (25° C.).
The terpene-based resin is a resin obtained by polymerizing a terpene compound such as α-pinene, β-pinene, limonene, and dipentene and has a unit derived from the terpene compound. The terpene-based resin may be a polyterpene resin obtained by polymerizing a terpene monomer alone and may also be a modified terpene resin obtained by polymerizing the terpene compound and a monomer other than terpenes. An example of the modified terpene resin is an aromatic modified terpene resin obtained by polymerizing the terpene compound and an aromatic compound. The terpene-based resin is preferably a pinene-based resin containing α-pinene and/or β-pinene as a constituent monomer and may also be a polypinene obtained by polymerizing α-pinene and/or β-pinene alone.
The non-hydrogenated petroleum resin is a petroleum resin which has not been hydrogenated. The hydrogenated petroleum resin is a petroleum resin which has been hydrogenated and includes a partially hydrogenated petroleum resin. Examples of the petroleum resins include an aliphatic petroleum resin (C5-based petroleum resin), an aromatic petroleum resin (C9-based petroleum resin), and an aliphatic/aromatic copolymer petroleum resin (C5/C9-based petroleum resin).
C5-based petroleum resin is a resin obtained by cationic polymerization of an unsaturated monomer which is a petroleum fraction with four to five carbon atoms (C5 fraction), such as isoprene and cyclopentadiene. C9-based petroleum resin is a resin obtained by cationic polymerization of a monomer which is a petroleum fraction with eight to 10 carbon atoms (C9 fraction), such as vinyltoluene, alkylstyrene, and indene. C5/C9-based petroleum resin is a resin obtained by copolymerizing C5 fraction and C9 fraction by cationic polymerization.
In the embodiment, the hydrogenated petroleum resin used has a softening point of 115° C. or higher. When the petroleum resin is hydrogenated, the miscibility with the diene rubber component becomes relatively high, and the rolling resistance performance improves. At this point, when the softening point is high, the peak temperature of the thermoplastic elastomer in the tan δ-temperature curve of the rubber composition can be shifted towards the high temperature side and broadened. Accordingly, the wet performance can be made relatively high. The softening point of the hydrogenated petroleum resin is preferably 115° C. to 160° C., more preferably 120° C. to 150° C. Here, the softening point is measured in accordance with JIS K6220-1:2001 using a ring-and-ball softening point tester.
Examples of the rosin-based resin include natural resin rosin, rosin modified resin obtained by modifying natural resin rosin by hydrogenation, disproportionation, dimerization, esterification, or the like (such as hydrogenated rosin ester and rosin modified maleic resin), and the like.
The coumarone-indene-based resin is a resin containing coumarone and indene as constituent monomers, and examples thereof include, as well as a copolymer of coumarone and indene, a copolymer of coumarone, indene, and another monomer which can be copolymerized therewith.
Any one kind of the resins may be used, or two or more kinds thereof may be used in combination. Here, except for the hydrogenated petroleum resin, the softening points are not particularly limited. The resins may be liquid at normal temperature as described above, and for example, the softening points may be 160° C. or lower or 50° C. to 150° C.
The resin content, based on 100 parts by mass of the diene rubber component, is preferably 20 to 50 parts by mass, more preferably 25 to 46 parts by mass, further preferably 28 to 45 parts by mass. In the above range, the effect of the embodiment tends to be obtained more excellently.
The content ratio of the resin (C) and the thermoplastic elastomer (B) (the resin/the thermoplastic elastomer) is preferably 1.5 or more as a mass ratio. When the resin/the thermoplastic elastomer is 1.5 or more, the balance between the wet performance and the rolling resistance performance is further improved easily. The resin/the thermoplastic elastomer is more preferably 2 to 10, further preferably 3 to 7.
Silica is used as a reinforcing filler in the rubber composition according to the embodiment. The silica is not particularly limited, and for example, wet silica such as wet-precipitated silica and wet-gelled silica may be used.
The nitrogen adsorption specific surface area of the silica is not particularly limited and may be, for example, 100 to 300 m2/g. The nitrogen adsorption specific surface area is preferably 120 to 270 m2/g, more preferably 150 to 250 m2/g, further preferably 160 to 240 m2/g. Here, the nitrogen adsorption specific surface area of the silica is the BET specific surface area measured in accordance with the BET method described in JIS K6430:2008.
The silica content, based on 100 parts by mass of the diene rubber component, is preferably 100 to 180 parts by mass, more preferably 105 to 150 parts by mass, further preferably 120 to 140 parts by mass. In the above range, the effect of the embodiment tends to be obtained more excellently.
The rubber composition according to the embodiment preferably contains a silane coupling agent. Examples of the silane coupling agent include sulfide silane coupling agents such as bis(3-triethoxysilylpropyl)tetrasulfide, bis(2-triethoxysilylethyl)tetrasulfide, bis(4-triethoxysilylbutyl)tetrasulfide, bis(3-trimethoxysilylpropyl)tetrasulfide, bis(2-trimethoxysilylethyl)tetrasulfide, bis(2-triethoxysilylethyl)trisulfide, bis(4-trimethoxysilylbutyl)trisulfide, bis(3-triethoxysilylpropyl)disulfide, bis(2-triethoxysilylethyl)disulfide, bis(4-triethoxysilylbutyl)disulfide, bis(3-trimethoxysilylpropyl)disulfide, bis(2-trimethoxysilylethyl)disulfide, bis(4-trimethoxysilylbutyl)disulfide, 3-trimethoxysilylpropyl-N,N-dimethylthiocarbamoyltetrasulfide, 2-triethoxysilylethyl-N,N-dimethylthiocarbamoyltetrasulfide, and 3-triethoxysilylpropyl methacrylate monosulfide, mercapto silane coupling agents such as 3-mercaptopropyltrimethoxysilane, 2-mercaptoethyltriethoxysilane, “NXT” (3-octanoylthio-1-propyltriethoxysilane) manufactured by Momentive Performance Materials, “NXT Z45” manufactured by Momentive Performance Materials, and “VP Si363” formula: HS—(CH2)3—Si(OC2H5)m(O(C2H4O)k—C13H27)n (in the formula, m=1 in the average, n=2 in the average, and k=5 in the average) manufactured by Evonik Degussa Corporation, and the like. Any one kind thereof may be used, or two or more kinds thereof may be used in combination. Of these, a thioester group-containing silane coupling agent having a thioester bond (—S—CO—) in which the mercapto group (—SH) is blocked, such as 3-octanoylthio-1-propyltriethoxysilane, is preferable for enhancing the effect of the embodiment.
When the silane coupling agent is contained, the content thereof based on the silica content is preferably 3 to 20 mass %, more preferably 5 to 15 mass %.
An additive which is generally used for a rubber composition, such as a filler other than silica, an oil, zinc oxide, stearic acid, a wax, a processing aid, an antioxidant, a vulcanizing agent, and a vulcanization accelerator, can be added to the rubber composition according to the embodiment in addition to the above components.
An example of the filler other than silica is carbon black. The carbon black is not particularly limited, and various known kinds can be used. The carbon black content is not particularly limited, and when the carbon black is used for coloring or the like, for example, the carbon black content may be, based on 100 parts by mass of the diene rubber component, 10 parts by mass or less or 1 to 10 parts by mass.
The oil content is not particularly limited and may be, for example, based on 100 parts by mass of the diene rubber component, 0 to 40 parts by mass, 5 to 40 parts by mass, or 10 to 35 parts by mass. Here, when an oil extended rubber is used as the diene rubber, the oil content contains the amount of the oil contained in the oil extended rubber.
The zinc oxide content is not particularly limited and may be, for example, based on 100 parts by mass of the diene rubber component, 0 to 10 parts by mass, 0.5 to 5 parts by mass, or 1 to 4 parts by mass.
The stearic acid content is not particularly limited and may be, for example, based on 100 parts by mass of the diene rubber component, 0 to 10 parts by mass, 0.5 to 5 parts by mass, or 1 to 4 parts by mass.
The wax content is not particularly limited and may be, for example, based on 100 parts by mass of the diene rubber component, 0 to 10 parts by mass, 0.5 to 5 parts by mass, or 1 to 4 parts by mass.
The processing aid content is not particularly limited and may be, for example, based on 100 parts by mass of the diene rubber component, 0 to 10 parts by mass, 0.5 to 5 parts by mass, or 1 to 4 parts by mass.
Examples of the antioxidant include various antioxidants such as amine-ketone-based, aromatic secondary amine-based, monophenol-based, bisphenol-based, and benzimidazole-based antioxidants, and any one kind thereof or a combination of two or more kinds thereof can be used. The antioxidant content is not particularly limited and may be, for example, based on 100 parts by mass of the diene rubber component, 0 to 10 parts by mass, 0.5 to 5 parts by mass, or 1 to 4 parts by mass.
As the vulcanizing agent, sulfur is preferably used. The vulcanizing agent content is not particularly limited and may be, based on 100 parts by mass of the diene rubber component, 0.1 to 10 parts by mass, 0.5 to 5 parts by mass, or 1 to 3 parts by mass.
Examples of the vulcanization accelerator include various vulcanization accelerators such as sulfenamide-based, guanidine-based, thiuram-based, and thiazole-based vulcanization accelerators, and any one kind thereof alone or a combination of two or more kinds thereof can be used. The vulcanization accelerator content is not particularly limited and may be, based on 100 parts by mass of the diene rubber component, 0.1 to 10 parts by mass, 1 to 7 parts by mass, or 2 to 5 parts by mass.
In the rubber composition according to the embodiment, the peak temperature of the diene rubber component is preferably lower than −20° C. in a tan δ-temperature curve of the rubber composition which has been vulcanized obtained by a dynamic viscoelasticity test by a tension method with a frequency of 10 Hz, a static strain of 10%, and a strain amplitude of 0.2% in accordance with JIS K6394:2007. When the peak temperature of the diene rubber component is lower than −20° C., for example, low-temperature performance which is suitable for application to winter tires, all-season tires, and the like is easily maintained. The peak temperature of the diene rubber component is more preferably −50° C. to −23° C., further preferably −45° C. to −25° C., further preferably −40° C. to −30° C. Here, the peak temperature of the diene rubber component in the tan δ-temperature curve can be adjusted mainly with the composition of the diene rubber component.
In the rubber composition according to the embodiment, the peak temperature of the thermoplastic elastomer is preferably −20° C. or higher and 20° C. or lower in a tan δ-temperature curve of the rubber composition which has been vulcanized obtained by a dynamic viscoelasticity test by a tension method with a frequency of 10 Hz, a static strain of 10%, and a strain amplitude of 0.2% in accordance with JIS K6394:2007. When the peak temperature of the thermoplastic elastomer is −20° C. to 20° C., the balance between the wet performance and the rolling resistance performance is further improved easily. The peak temperature of the thermoplastic elastomer is more preferably −15° C. to 18° C., further preferably −12° C. to 16° C. Here, the peak temperature of the thermoplastic elastomer in the tan δ-temperature curve can be adjusted mainly with the kind and the amount of the thermoplastic elastomer and the combination with the resin.
The rubber composition according to the embodiment can be produced by kneading using a generally used mixer such as a Banbury mixer, a kneader, and a roll according to a general method. That is, for example, the additives excluding the vulcanizing agent and the vulcanization accelerator are added to and mixed in the diene rubber component in a first mixing stage. Next, the vulcanizing agent and the vulcanization accelerator are added to and mixed in the obtained mixture in a final mixing stage, and thus a rubber composition can be prepared.
The rubber composition obtained in this manner can be used for the tread of a tire. Examples of the tire include pneumatic tires of various sizes for various applications, such as tires of passenger vehicles and large-sized tires of trucks and buses. The rubber composition is preferably used for the tread of a winter tire or an all-season tire.
The tire according to an embodiment has a tread produced using the rubber composition. That is, the tire according to an embodiment has a tread rubber formed from of the rubber composition. The structures of the tread rubber of a tire include a two-layer structure having a cap rubber and a base rubber and a single-layer structure in which both are combined. In the single-layer structure, the tread rubber may be formed with the rubber composition. In the two-layer structure, although the cap rubber on the outer side which comes into contact with the road surface is preferably formed with the rubber composition, the base rubber placed inside the cap rubber may be formed with the rubber composition, and both the cap rubber and the base rubber may be formed with the rubber composition.
The production method of the tire is not particularly limited. For example, the rubber composition is formed into a predetermined form by extrusion processing according to a general method, and an unvulcanized tread rubber member is obtained. By assembling the tread rubber member with other tire members, an unvulcanized tire (green tire) is produced. Then, for example, by vulcanizing and forming at 140° C. to 180° C., a tire can be produced.
Examples of the invention are shown below, but the invention is not limited to these Examples.
The components used in the Examples and the Comparative Examples are as follows.
Using a Banbury mixer, in accordance with the composition (parts by mass) shown in Tables 1 to 4 below, first, the agents to be added excluding sulfur and the vulcanization accelerators were added to and kneaded in the diene rubber component in a first mixing stage (discharge temperature=155° C.). Next, sulfur and the vulcanization accelerators were added to and kneaded in the obtained kneaded material in a final mixing stage (discharge temperature=90° C.), and each rubber composition was thus prepared. In the tables, the amounts of SBR-2 in the parentheses are the amounts as the rubber contents. The styrene amounts in the tables are the total styrene amounts of the diene rubber components.
300% tensile stresses (S300) of the obtained rubber compositions were measured. Moreover, the peak temperatures of the diene rubber components and the thermoplastic elastomers were determined, and wet performance and rolling resistance performance were evaluated. The measurement methods and the evaluation methods are as follows.
A tension test in accordance with JIS K6251:2017 was conducted. Specifically, a rubber composition was vulcanized at 170° C. for 15 minutes, and a type 3 dumbbell test piece was produced. The stress at 300% elongation (S300) was measured in a tension test using the test piece, and an index was determined, where the value of Comparative Example 1 was regarded as 100. As the index becomes larger, S300 becomes larger.
A dynamic viscoelasticity test in accordance with JIS K6394:2007 was conducted. Specifically, a rubber composition was vulcanized at 170° C. for 15 minutes, and a test piece having a width of 5 mm, a thickness of 2 mm, and a length of 30 mm was produced. Using the test piece, a dynamic viscoelasticity test by a tension method with a frequency of 10 Hz, a static strain of 10%, and a strain amplitude of 0.2% was conducted with a chuck distance of 20 mm. From the obtained tan δ-temperature curve, the peak temperature (the temperature of the peak top) of the diene rubber component and the peak temperature (the temperature of the peak top) of the thermoplastic elastomer were determined. In the tables, the peak temperatures of the diene rubber components are shown in “tan δ (rubber)”, and the peak temperatures of the thermoplastic elastomers are shown in “tan δ (TPE)”.
As an example,
Radial tires for testing (tire size: 215/45ZR17) were produced using a rubber composition for the tread rubber by vulcanizing and forming according to a normal method. Four of the obtained tires were mounted on a vehicle, and the vehicle was driven on a road surface to which water was spread to a water depth of 2 to 3 mm under the condition of an air temperature of 25° C. The abrasion resistance was measured at a speed of 100 km per hour, and the wet grip performance was evaluated. The value was expressed with an index, where the abrasion resistance value of Comparative Example 1 was regarded as 100. As the index becomes larger, the abrasion resistance becomes larger, meaning that wet performance is excellent.
Rolling resistance of each radial tire for testing obtained above was measured with a rolling resistance-measuring drum under the conditions of an air pressure of 230 kPa, a load of 450 kgf (4.4 kN), at 23° C., and 80 km/h, and the reciprocal of the rolling resistance was expressed with an index, where the value of Comparative Example 1 was regarded as 100. As the index becomes larger, the rolling resistance becomes smaller, meaning that rolling resistance performance is excellent.
The results are as shown in Tables 1 to 4. Comparative Example 1 is a control composition in which the silica amount was 105 parts by mass and which used a sulfide silane coupling agent and did not contain any thermoplastic elastomer. Compared to Comparative Example 1, in Comparative Example 2, in which the amount of silica was increased, and in which a mercapto silane coupling agent was used, the wet performance improved, but the rolling resistance performance decreased slightly.
In Comparative Example 3, because a styrene-based resin which was not the specific resins was used as the resin although a thermoplastic elastomer was added, the rolling resistance performance improved significantly, but the wet performance deteriorated. In Comparative Examples 4 and 5, because hydrogenated petroleum resins having a low softening point which were not the specific resins were used as the resins although a thermoplastic elastomer was added, the rolling resistance performance improved significantly, but the wet performance deteriorated.
In Comparative Example 6, because a thermoplastic elastomer which was not hydrogenated was used, the wet performance improved, but the rolling resistance performance deteriorated. In Comparative Example 7, because a hydrogenated thermoplastic elastomer having a high butylene unit content was used, the rolling resistance performance was excellent, but the wet performance deteriorated. In Comparative Example 8, because the amount of the thermoplastic elastomer was higher than the specific amount and because no resin was added, the rolling resistance performance was excellent, but the wet performance deteriorated.
On the contrary, in Examples 1 to 24, without decreasing the wet performance or the rolling resistance performance compared to those of Comparative Example 1, at least one of the performances improved, and the issue of the trade-off between the wet performance and the rolling resistance performance was improved. That is, the balance between the wet performance and the rolling resistance performance was improved. From the comparison among Examples 3 to 10, it was found that there was a tendency towards further improvement of the balance between the wet performance and the rolling resistance performance when a petroleum resin, especially, a hydrogenated petroleum resin having a high softening point, was used as the resin, compared to the cases using a terpene-based resin.
In this regard, the upper limits and the lower limits of the various numerical ranges described in the specification can be combined freely, and all the combinations should be regarded as being described as preferable numerical ranges in the present specification. Moreover, a numerical range “X to Y” means X or more and Y or less.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2024-004548 | Jan 2024 | JP | national |
