Rubber cylinder sleeve for offset printing presses

Abstract

A rubber cylinder sleeve for an offset printing press includes an inner carrier sleeve that has a circumferential and an axial direction. The carrier is expandable outwardly by an application of compressed air from the interior. The rubber cylinder sleeve also includes a single rubber layer having an inner surface disposed on the inner carrier sleeve and an outer surface for contacting the printing plate. The single rubber layer includes a plurality of compressible elements for increasing the compressibility of the single rubber layer and a plurality of filaments for increasing the stiffness of the single rubber layer. The compressible elements and the filaments are disposed distal from the outer surface.

Description

PRIORITY CLAIM

[0001] This application claims priority to Application No. 102 28 686.8 filed on Jun. 27, 2002 in Germany.

FIELD OF THE INVENTION

[0002] The invention relates to a rubber cylinder sleeve for an offset printing press.

BACKGROUND OF THE INVENTION

[0003] EP 0 421 145 B1 discloses a rubber cylinder sleeve in which a carrier sleeve is provided with a rubber covering. In various embodiments, it is disclosed that the rubber covering includes four or more layers. Owing to the multilayer structure, the fabrication of the rubber cylinder sleeve is complicated and the sleeve is correspondingly expensive.

SUMMARY OF THE INVENTION

[0004] It is an object of the present invention to provide a rubber cylinder sleeve that is constructed simply.

[0005] This and other objects are achieved using a single-layer construction wherein the rubber cylinder sleeve can be produced cost-effectively with little complexity.

[0006] A rubber cylinder sleeve for an offset printing press includes an inner carrier sleeve that has a circumferential and an axial direction. The carrier is expandable outwardly by an application of compressed air from the interior. The rubber cylinder sleeve also includes a single rubber layer having an inner surface disposed on the inner carrier sleeve and an outer surface for contacting a printing plate. The single rubber layer includes a plurality of compressible elements for increasing the compressibility of the single rubber layer and a plurality of filaments for increasing the stiffness of the single rubber layer. The compressible elements and the filaments are disposed distal from the outer surface.

[0007] In one or more embodiments, the density of the compressible elements and/or the filaments are varied through the single rubber layer so as to advantageously change the compressibility and/or stiffness of the rubber layer.

[0008] The various features of novelty which characterize the invention are pointed out with particularity in the claims annexed to and forming a part of the disclosure. For a better understanding of the invention, its operating advantages, and specific objects attained by its use, reference should be had to the drawing and descriptive matter in which there are illustrated and described preferred embodiments of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

[0009] In the drawings:

[0010] FIG. 1 is a cross-sectional view of a rubber cylinder sleeve.

[0011] FIG. 2 is a view of detail 11 of FIG. 1 illustrating the structure of the layer of the rubber cylinder structure.

[0012] FIG. 2 a is a diagram of the stiffness S and relative compressibility K over the depth d of the rubber cylinder layer of FIG. 2.

[0013] FIGS. 3 and 4 are views of embodiments of the rubber cylinder layers.

[0014] FIGS. 3 a and 4a are diagrams of the stiffness S and the relative compressibility K over the depth d of the rubber cylinder layer of FIGS. 3 and 4, respectively.

DETAILED DESCRIPTION OF THE PRESENTLY PREFERRED EMBODIMENTS

[0015] The rubber cylinder sleeve shown in FIG. 1 includes an inner carrier sleeve 2 which can be expanded by air and on which there is fitted a rubber covering which consists of a single rubber layer 3. The carrier sleeve 2 may be made of a metal, for example steel, and is produced from a plate whose ends are welded together, so that the butt joint 4 results.

[0016] However, the carrier sleeve 2 can also be designed to be endless, that is to say without a butt joint 4, for example produced from nickel by electroplating. In addition, the carrier sleeve 2 can be made of plastic, for example a fiber-reinforced epoxy resin, such as GRP. The carrier sleeve 2 may be expanded resiliently by means of compressed air and in this way can be pushed axially onto a printing unit cylinder 5. The latter is also indicated in FIG. 1. Cylinder 5 has passages 6, with which the compressed air for expanding the carrier sleeve 2 can be supplied.

[0017] The layer 3 is likewise provided with a joint 10, such as a butt joint. The layer 3 may be adhesively bonded or vulcanized onto the carrier sleeve 2, where joint 10 may be implemented as a bonded joint. Likewise, layer 3 may also include a gap 11 which, if appropriate, is filled with a resilient material. The layer 3 can advantageously also be endless, that is to say without a joint 10 or gap 11.

[0018] FIG. 2 is a view of a detail of the construction of the layer 3. Layer 3 is applied to the carrier sleeve 2 and, at a distance from the outer surface 7, contains compressible elements 8, for example in the form of air pockets 8a, and filaments 9 that influence the stiffness. The filaments 9 are aligned approximately in the circumferential direction of the rubber cylinder sleeve 1 and advantageously have a length of about 10 to 30 mm.

[0019] In one embodiment, instead of the air pockets, compressible elements 8 are compressible fibers.

[0020] The layer 3 consists of a rubber material, such as is normally used for rubber blankets. Both the compressible elements 8, i.e. air pockets, and the filaments 9 are not uniformly distributed in the layer 3. In the radial direction, more compressible elements 8 are arranged towards the carrier sleeve 2, while the filaments 9 are arranged more densely towards the outer surface 7 in the radial direction. Thus, as shown in FIG. 3a, the stiffness S increases outwardly in the region of the thickness d of the layer 3 i.e. maximal thickness d, while the relative compressibility K increases towards the carrier sleeve 2 i.e. minimal thickness d. The stiffness S and the relative compressibility K are also indicated for the region of the thickness d in FIG. 1.

[0021] FIGS. 3 and 4 are views of embodiments in accordance with the present invention wherein the distribution of the compressible elements 8, i.e. air pockets, and of the filaments 9 are varied. For simplicity, the reference symbols according to FIG. 2 have largely been maintained. As shown in FIG. 3, the filaments 9 are arranged more densely in a layer 3.1 (corresponding to layer 3 of FIG. 2) towards the outer surface 7, so that the stiffness S increases in this direction as shown in FIG. 3a. The compressible elements 8, i.e. air pockets, are distributed uniformly, so that the relative compressibility K is the same over the entire thickness of the layer 3.1, as shown in FIG. 3a.

[0022] As shown in FIG. 4, in a layer 3.2 (corresponding to layer 3 of FIG. 2) the filaments 9 are arranged more densely towards the outer surface 7, but ultimately then towards the outer surface 7 arranged with a greater spacing again. Stiffness is correspondingly greater in regions having more filaments 9. Given the selected uniform distribution of the compressible elements 8, i.e. air pockets, relative compressibility K is constant.

[0023] Further variations in the arrangement of the compressible elements 8 and of the filaments 9 in the radial direction are possible. In addition, a layer 3 can also contain only compressible elements 8 or filaments 9. Furthermore, it is also possible to vary the density of the arrangement of the compressible elements 8 and/or of the filaments 9 that influence the stiffness in the axial direction of the carrier sleeve 2. As a result, the transport of the web to be printed and also of the printout can advantageously be improved.

[0024] Thus, while there have shown and described and pointed out fundamental novel features of the invention as applied to a preferred embodiment thereof, it will be understood that various omissions and substitutions and changes in the form and details of the devices illustrated, and in their operation, may be made by those skilled in the art without departing from the spirit of the invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. Moreover, it should be recognized that structures and/or elements and/or method steps shown and/or described in connection with any disclosed form or embodiment of the invention may be incorporated in any other disclosed or described or suggested form or embodiment as a general matter of design choice. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.

Claims

1. A rubber cylinder sleeve for an offset printing press, the rubber cylinder sleeve comprising: an inner carrier sleeve (2) having a circumferential and an axial direction, the carrier expandable outwardly by an application of compressed air from the interior; and a single rubber layer (3) having an inner surface disposed on the inner carrier sleeve (2) and an outer surface (7) for contacting a printing plate; the single rubber layer (3) including a plurality of compressible elements (8) for increasing the relative compressibility K of the single rubber layer (3), and a plurality of filaments (9) for increasing the stiffness S of the single rubber layer (3), the compressible elements (8) and the filaments (9) disposed distal from the outer surface (7).

2. The rubber cylinder sleeve for an offset printing press of claim 1, wherein the single rubber layer (3) has a thickness and a length perpendicular to the thickness, and wherein the compressible elements (8) are disposed uniformly in the length and thickness of the single rubber layer (3) so that the relative compressibility K of the single rubber layer (3) is equivalent through the thickness, the compressible elements (8) disposed in the axial direction of the inner carrier sleeve (2).

3. The rubber cylinder sleeve for an offset printing press of claim 1, wherein the single rubber layer (3) has a radial thickness and an inner and an outer arcuate length, and wherein the compressible elements (8) are disposed uniformly in the radial thickness of the single rubber layer (3) and varying uniformly from a greater density at the inner arcuate length to a lesser density at the outer arcuate length so that the relative compressibility K of the single rubber layer (3) is equivalent through the radial thickness, the compressible elements (8) disposed in the axial direction of the inner carrier sleeve (2).

4. The rubber cylinder sleeve for an offset printing press of claim 1;wherein the single rubber layer (3) includes a thickness and a length perpendicular to the thickness, and wherein the filaments (9) are disposed uniformly in the length and thickness of the single rubber layer (3), the filaments (9) disposed in the circumferential direction of inner carrier sleeve (2).

5. The rubber cylinder sleeve for an offset printing press of claim 1, wherein the single rubber layer (3) has a radial thickness and an inner and an outer arcuate length, and wherein filaments (9) are disposed uniformly in the radial thickness of the single rubber layer (3) and varying uniformly from a greater density at the inner arcuate length to a lesser density at the outer arcuate length, the filaments (9) disposed in the circumferential direction of the inner carrier sleeve (2).

6. The rubber cylinder sleeve for an offset printing press of claim 1, wherein the compressible elements (8) are air pockets.

7. The rubber cylinder sleeve for an offset printing press of claim 1, wherein the compressible elements (8) are compressible fibers.

8. The rubber cylinder sleeve for an offset printing press of claim 1, wherein the single rubber layer (3) is endless.

9. The rubber cylinder sleeve for an offset printing press of claim 1, wherein the single rubber layer (3) includes a joint (10).

10. The rubber cylinder sleeve for an offset printing press of claim 1, wherein the single rubber layer (3) includes a gap (11).

11. The rubber cylinder sleeve for an offset printing press of claim 1, further comprising an adhesive bond between the single rubber layer (3) and the inner carrier sleeve (2).

12. The rubber cylinder sleeve for an offset printing press of claim 1, wherein the single rubber layer (3) is vulcanized to the inner carrier sleeve (2).

13. The rubber cylinder sleeve for an offset printing press of claim 1, wherein the filaments (9) have a length in the range of 10 mm to 30 mm.

14. The rubber cylinder sleeve for an offset printing press of claim 1, wherein the single rubber layer (3) includes a circumferential centerline; and wherein the compressible elements (8) are more densely disposed in the single rubber layer (3) between the centerline and the inner surface than in the single rubber layer (3) between the centerline and the outer surface (7), and a majority of the filaments (9) are more densely disposed in the single rubber layer (3) between the centerline and the outer surface (7) than in the single rubber layer (3) between the centerline and the inner surface.

15. The rubber cylinder sleeve for an offset printing press of claim 1, wherein the compressible elements (8) are disposed in the single rubber layer (3) so that the relative compressibility K of the single rubber layer (3) increases continuously from the outer surface (7) to the inner surface, and the filaments (9) are disposed in the single rubber layer (3) so that the stiffness S of the single rubber layer (3) increases continuously from the inner surface to the outer surface (7).

16. A single rubber layer for transferring an image in a printing press, the single rubber layer comprising: an inner surface for contacting a carrier sleeve; an outer surface (7) for contacting a printing plate; a compressible element (8) for increasing the relative compressibility K of the rubber layer; and a filament (9) for increasing the stiffness S of the single rubber layer; the compressible element (8) and the filament (9) disposed distal from the outer surface.

17. The single rubber layer for transferring an image in a printing press of claim 16, wherein the single rubber layer (3) includes a circumferential centerline, and wherein the compressible elements (8) are more densely disposed in the single rubber layer (3) between the centerline and the inner surface than in the single rubber layer (3) between the centerline and outer surface (7) and a majority of the filaments (9) are more densely disposed in the single rubber layer (3) between the centerline and outer surface (7) than in the single rubber layer (3) between the centerline and the inner surface.

18. A printing cylinder assembly for an offset printing press, the printing cylinder assembly comprising: a printing unit cylinder (5) including a passage for compressed air from the interior of the cylinder to the exterior; an inner carrier sleeve (2) having a circumferential and an axial direction, the carrier expandable outwardly by an application of compressed air from the printing unit cylinder (5), the inner carrier sleeve (2) for fitting over the printing unit cylinder (5); and a single rubber layer (3) having an inner surface disposed on the inner carrier sleeve (2) and an outer surface (7) for contacting a printing plate, the single rubber layer (3) including a plurality of compressible elements (8) for increasing the relative compressibility K of the rubber layer, and a plurality of filaments (9) for increasing the stiffness S of the rubber layer, the compressible elements (8) and the filaments (9) disposed distal from the outer surface (7).