1. Field of the Invention
The present invention relates to rugs with a mat portion. More particularly, the present invention relates to rugs with a mat portion for, but not limited to, rugs being used as area rugs, throw rugs, floor runners, bath mats, door mats and rugs configured for use as floor, kitchen, door, car, exercise, play, and pet mats as well as any other types of rugs.
2. Related Art
Rugs are typically made of carpet fibers or other fibrous material that is difficult to clean thoroughly or sanitize. When soiled, the rug must be scrubbed by hand or professionally cleaned like carpet, and may still be left with residue stains or soil marks and odor from food, drink or other liquid, dirt, mold, mildew, allergens, toxins, pet dander, pet or human vomit, urine, or other bodily fluids. The nature of a typical rug design and construction makes it time-consuming or costly to clean or replace, heavy and cumbersome to move, and nearly impossible to thoroughly clean. Professional cleaning may use toxic chemicals, and steam cleaning cannot reach deep in the fibers. This may be hazardous to children who crawl or anyone who lies on the rug, or to any person sensitive to allergens, odors and toxins. Typical rugs or doormats are not designed to be laundered in a washing machine, cleaned thoroughly with soap and water or dry cleaned. Rugs typically require a separate rug pad made from a non-slip material. This pad needs to be trimmed so that it is slightly smaller than the rug and is placed under the rug. There is no satisfactory attachment mechanism; therefore, the rug and underlying pad often separate, leaving the rug shifted and the pad exposed. Standard bath mats are designed in two ways; one way is similar to a heavy towel so it is washable, but without a non-slip feature it can be hazardous. The other way is a bath mat manufactured with a fibrous, absorbent top and built-in non-slip backing. It claims to be washable, but once laundered in a washing machine, it typically starts falling apart, leaving chunks of loose fibers and bits of the non-slip backing in the washing machine. Moreover, the cumbersome, difficult and expensive nature of a typical rug prevents it from being versatile, e.g., it does not allow the owner to switch out the rug design seasonally or as desired or needed, as is often the case with bedding. Often, owners will keep a soiled rug longer than desired because of the inconvenience and expense of replacement. Typical rugs are made with wool fiber that, in addition to trapping the above-mentioned stains and soil, can shed, be itchy and uncomfortable. Alternative rug options, such as rugs made from natural fibers such as sisal, are rough and uncomfortable to walk, crawl or lie on, and are also heavy and difficult to clean. Rugs made from plastics that are designed for outdoor use are washable with soap and water but are essentially all plastic and, therefore, uncomfortable and limited to a few basic designs.
Accordingly, there is a need for a rug or bath mat that serves the purpose of a conventional rug, carpet or bath mat, but is configured to enable the owner to separate a fabric cover material from a non-slip, non-absorbent mat material and wash both separately with minimal cost or inconvenience. Moreover, there is a need for a rug alternative that is lighter in weight, comfortable, versatile, flexible, bendable (more compact) and, therefore, less cumbersome to carry or move, and less prone to accumulation of dirt, dust, mold, mildew, pet dander, allergens, residual stains, pet or human vomit, urine or other bodily fluids.
In view of the aforementioned considerations, the present invention is directed to rugs, or mats as in a bath mat, with a non-slip, non-absorbent mat portion detachably fastened to a cover portion by a releasable fastening means for mechanically interlocking the mat to the cover portion.
In accordance with a first embodiment of the rug, when a rug of the present invention is mounted on a floor, the rug provides a cover with a first top surface which is visible and a first bottom surface which is hidden, the first bottom surface having a first peripheral area and a first central area. The cover cooperates with a mat providing thereon a second top surface and a second bottom surface, the first and second bottom surfaces being substantially planar. The second bottom surface has a second peripheral area and a second central area when a sliding force is applied to the cover and the mat, the second top and bottom surfaces provided by the mat expose non-slip material for frictionally gripping both the first bottom surface of the cover and the exposed surface of the floor. A peripheral fastening arrangement on or in the second peripheral area of the mat detachably connects the first peripheral area provided on the underside of the cover to the second peripheral area provided on the mat with a holding force operative transverse to the sliding force. The peripheral fastening arrangement keeps the cover and the mat connected until it is desired to separate the cover from the mat. Consequently, when the cover and mat are attached at their peripheral areas and lying on a floor, footsteps on the first top surface provided on the cover cause the first bottom surface of the cover to frictionally engage the second top surface on the mat. Accordingly, during use of the rug on a floor, the cover does not slip relative to the mat and the mat does not slip relative to the floor. When the rug is due for cleaning or laundering, the cover is strippable from the mat by applying a force that separates the peripheral fasteners.
In a further aspect of the rug of the invention, the fastener of the second peripheral area on the mat is comprised of a hook portion of hook and loop fasteners of the type sold under the trademark VELCRO. Reference herein to the trademark “VELCRO” means the hook or loop portion or both, as specified or as the context requires, of such hook and loop fasteners. The VELCRO hooks on the second peripheral area engage fabric of the cover exposed at the first peripheral area of the cover.
In a further aspect of the rug of the invention, wherein the fastener of the second peripheral area provided on the mat is comprised of one of VELCRO hooks or loops and the first peripheral area defined on the cover is a second fastener comprised of the other of loops or hooks, which loops or hooks couple with the hooks or loops, respectively, of the fastener on the second peripheral area on the mat.
In a further aspect of the rug of the invention, the fasteners are VELCRO® fasteners.
In a further aspect of the rug of the invention, the mat material is formed of foam, more specifically, polyester knit coated with polymers of polyvinylchloride in primary form, plasticized, that provides a non-slip coating on the foam.
In a further aspect of the rug of the invention, the polyester knit is coated with plasticized polymers of polyvinylchloride in primary form on the second top and bottom surfaces provided by the mat.
In a further aspect of the rug of the invention, the cover is typically made from fabric with the similar attributes of polyester, namely, non-shrink, non-wrinkle, non-stretch, washable and durable, and in some cases a non-toxic stain resistant coating, the first top surface is coated with polypropylene and the first bottom surface is coated with polypropylene, or otherwise treated for stain resistance, unless the rug is used as a bath mat or any other type of mat in which case cotton, microfiber, or any other type of material may be typical.
In a further aspect of the rug of the invention, a variety of cover designs and textures are selectable to combine with the mat to make rugs of various aesthetic designs or rugs for various purposes.
An embodiment of the invention is directed to a mat for supporting a cover that with the mat, forms a rug for covering a floor. The mat comprises substantially planar top and bottom surfaces of non-slip material and a peripheral area on the top surface disposed around a central area of the top surface to provide a central non-slip area for engaging a selected cover. One portion of a two-portion VELCRO hook and loop fastening material is attached to the peripheral area for detachably attaching a selected cover thereto, wherein the portion of the fastening material stabilizes a cover attached to the mat while the non-slip material resists sliding of a cover with respect to the mat and sliding of the mat with respect to the floor.
In a further aspect of the mat, the portion of hook and loop material on the mat is the hook portion.
In a further aspect of the mat, the portion of hook and loop material on the mat is the loop portion.
In still a further aspect of the mat, the mat is formed of polyester-coated foam with a non-slip material.
In still a further aspect of the mat, the polyester is in the form of a polyester knit and the non-slip material is polyvinylchloride located on the top and bottom surfaces of the mat.
In a second embodiment of the rug of the invention, the mat is coated with a grit material of particulate elements which mechanically interlock with the bottom surface of the cover to retain the cover on the mat.
In a third embodiment of the invention the mat has a resinous film or coating applied to the mat which film or coating mechanically interlocks with the cover to form the rug.
Yet another embodiment of the invention provides a rug for covering a floor, the rug comprising a cover having a top surface and a bottom surface, and a mat having a top surface for facing the bottom surface of the cover and a non-slip bottom surface for facing the floor. A releasable fastening material provides for interlocking the bottom surface of the cover to the top surface of the mat to releasably attach the cover to the mat, and to prevent the cover from slipping relative to the mat, the cover being manually strippable from the mat.
Various other features and attendant advantages of the present invention will be more fully appreciated as the same becomes better understood when considered in conjunction with the accompanying drawings, in which the reference characters designate the same or similar parts throughout the several views, and wherein:
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When there is no vertical pressure on the rug 12 caused by walking on the rug or otherwise applying vertical pressure to the first top surface 20 of the cover 10 of the rug 12, the cover 10 and the mat 32 remain aligned when assembled due to peripheral fastening provided by the hooks and loops of the VELCRO® fasteners 40 on the opposed peripheral portions 36 and 54 of the cover 10 and mat 32.
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It may be desired to switch or replace the cover 10 so as to have a new design of the cover 10 as the seasons change, to provide a room with a fresh look, or to simply replace the old cover with a new cover. This feature is accommodated by having a plurality of interchangeable covers 10 for each mat 32.
In a current embodiment of the invention, the mat 32 is formed of polyester-coated foam with a non-slip material, for example, the polyester may be in the form of a polyester knit. Preferably, the non-slip material is polyvinylchloride disposed on the second top surface 30 and second bottom surface 60 of the mat 32. In the current embodiment of the invention, the second top surface 30 provided on the mat 32 is relatively smooth, whereas the textured or scrim side is on the second bottom surface 60 (
While polyester is the preferred material for the mat 32, an eco-friendly material that is soybean-based may be used rather than a petroleum-based plastic, or natural rubber, or any other new material with similar attributes.
While a plethora of materials may be used for the cover 10, a presently preferable cover 10 has a fiber content which is substantially polyester which, on the first top surface 20 of the cover 10, is coated with polypropylene so as to be non-toxic, non-bleed and stain resistant. The first bottom surface 50 of the cover 10 has a polypropylene coating which makes the fabric stronger.
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When there is no vertical pressure on the rug 112 caused by walking on the rug, or otherwise applying vertical pressure to the first top surface 120 of the cover 100 of the rug 112, the cover 100 and the mat 130 remain aligned when assembled due to the interlocking action of the particles 135 of the grit 134 with the first bottom surface 140 of the cover 100.
It may be desired to switch or replace the cover 100 so as to have a new design for the cover as the seasons change, to provide a room with a fresh look, or to simply replace an old cover with a new cover. This feature is accommodated by having a plurality of interchangeable covers 100 for each mat 130.
In the second embodiment of the invention, the mat 130 is formed of polyester-coated foam with a non-slip material, for example, the polyester may be in the form of a polyester knit. Preferably, the non-slip material is polyvinylchloride disposed on the second top surface 132 (
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The flexible plastic or resinous material 234 is either in the form of a film or a secondary layer which is glued, bonded or otherwise adhered directly to the second top surface 232 of the mat 230 or in the form of a coating which is applied directly to and then cured or dried upon the second top surface 232 of the mat 230. In a preferred embodiment it is a film coated with a high-melt temperature resinous material having a resinous pattern thereon, for example, a honeycomb pattern, with microscopic projections that interlock with the first bottom surface 240 of the cover 200.
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When there is no vertical pressure on the rug 212 caused by walking on the rug, or otherwise applying vertical pressure to the first top surface 220 of the cover 200 of the rug 212, the cover 200 and the mat 230 remain aligned when assembled due to the interlocking action of the projections 235 on the second top surface 232, engaging with the first bottom surface 240 of the cover 200.
It may be desired to switch or replace the cover 200 so as to have a new design for the covers as the seasons change, to provide a room with a fresh look, or to simply replace an old cover with a new cover. This feature is accommodated by having a plurality of interchangeable covers 200 for each mat 230.
The mat 230 is formed of polyester-coated foam with a non-slip material, for example, the polyester may be in the form of a polyester knit. Preferably, the non-slip material is polyvinylchloride disposed on the second top surface 232 (
The plastic or resinous material 234 has a resinous pattern thereon, preferably a honeycomb pattern, giving the surface a texture which engages the fabric of the cover 200 to releasably retain the cover 200 on the mat 230 in a non-slip relationship with sufficient force to require stripping of the cover 200 from the mat 230 by gripping the cover 200 and gripping the mat 230 and pulling the cover 200 and mat 230 apart.
In the fourth embodiment of the invention, either the second or third embodiments, which use grit 134 or projections 235 for attachment of the cover 100 or 200 to the mat 130 or 230, respectively, may be modified to further have patches 300 (on the second top surface 132 of mat 130) and 301 (on the first bottom surface 140 of the cover 100) of a hook and loop material of the type sold under the trademark VELCRO to secure the peripheries of the cover of
With respect to the first through fourth embodiments of the rugs with a mat portion, while polyester is the preferred material for the mats 30, 130, and 230, an eco-friendly material that is soybean-based may be used rather than a petroleum-based plastic, or natural rubber, or any other new material with similar attributes.
While a plethora of materials may be used for the covers 10, 100 and 200, a presently preferable cover has a fiber content which is substantially polyester which on the first top surface of the cover is coated with polypropylene so as to be, non-toxic, non-bleed and stain resistant. The bottom surface of the cover has a polypropylene coating which makes the fabric stronger. In the second, third and fourth embodiments, the polypropylene coating is penetrated by the particles 135 comprising the grit material 134 or comprising the projections 235 comprising the resinous material 234 to form mechanical interlocking therewith, which releasably attaches the covers 100 and 200 to the mats.
From the foregoing description, one skilled in the art can easily ascertain the essential characteristics of this invention, and without departing from the spirit and scope thereof, can make various changes and modifications of the invention to adapt it to various usages and conditions.
Without further elaboration, it is believed that one skilled in the art can, using the preceding description, utilize the present invention to its fullest extent. The preceding preferred specific embodiments are, therefore, to be construed as merely illustrative, and not limitative of the remainder of the disclosure in any way whatsoever.
The entire disclosures of all applications, patents and publications cited herein, and of corresponding U.S. Provisional Application Ser. No. 61/252,859, filed Oct. 19, 2009, are incorporated by reference herein.
The preceding embodiments are illustrative and not limiting of the scope of the invention.
This application claims the benefit of the filing date of U.S. Provisional Application Ser. No. 61/252,859 filed Oct. 19, 2009, which is incorporated by reference herein.
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