None.
Technical Field
A liner running tool that provides and contingency release from the liner hanger and method are provided for positioning a liner in a well bore and then release the tool from the liner hanger.
Background
In petroleum production, completion is the process of making a well ready for production (or injection). This principally involves preparing the bottom of the hole to the required specifications, running in the production tubing and its associated down hole tools as well as perforating and stimulating as required. Typically, the process of running in and cementing the casing is also included.
Typically, a lower completion liner is set across the productive zone using a liner hanger system to anchor this lower completion to the casing or production casing string. A liner hanger is a device used in oil fields to hang liners within an oil well. Liners can be installed mechanically or hydraulically, depending on the well using a running tool.
Liner running tools typically feature subassemblies that connect to and then release from the liner hanger when the liner is in place in the well. The system's running tools feature clutch and premium tool joint connections that transmit high-torque throughout the liner system while rotating, and are capable of carrying the heavy loads generated by the long assemblies and heavy liners.
Expandable liner hangers are generally used to secure a liner within a previously set casing or liner string. These types of liner hangers are typically set by expanding the liner hangers radially outward into gripping and sealing contact with the previous casing or liner string. Many such liner hangers are expanded by use of hydraulic pressure to drive an expanding cone or wedge through the liner hanger, but other methods may be used (such as mechanical swaging, explosive expansion, memory metal expansion, swellable material expansion, electromagnetic force-driven expansion, etc.).
The expansion process is typically performed by means of a running tool used to convey the liner hanger and attached liner into a wellbore. The running tool is interconnected between a work string (e.g., a tubular string made up of drill pipe or other segmented or continuous tubular elements) and the liner hanger.
If the liner hanger is expanded using hydraulic pressure, then the running tool is generally used to control the communication of fluid pressure, and flow to and from various portions of the liner hanger expansion mechanism, and between the work string and the liner. The running tool may also be used to control when and how the work string is released from the liner hanger, for example, after expansion of the liner hanger, in emergency situations, or after an unsuccessful setting of the liner hanger.
Furthermore, the running tool is preferably capable of transmitting torque from the work string to the liner, for example, to remediate sticking of the liner in the wellbore, enable the liner to be used as a drill string to further expand the wellbore (in which case a drill bit may be connected to an end of the liner), etc.
It will, thus, be appreciated that many functions are performed by an expandable liner hanger running tool. If these functions are to be performed effectively and reliably, then the operation of the running tool should be appropriately tailored to the environment in which it is to be used.
The drawing is incorporated into and forms a part of the specification to illustrate at least one embodiment and example of the present design. Together with the written description, the drawing serves to explain the principles of the present design. The drawing is only for the purpose of illustrating at least one preferred example of at least one embodiment of the present design and is not to be construed as limiting the present design to only the illustrated and described example or examples. The various advantages and features of the various embodiments of the present design will be apparent from a consideration of the drawing in which:
The present design provides an improved running tool and method for contingency releasing a liner hanger. While the tool is in the run-in condition in the well, with the work string weight off the tool, the liner can be rotated clockwise during the process of positioning the liner and liner hanger in the well. By moving the tubing string to the weight down condition and rotating it in a clockwise direction, the tool can be disconnected from the liner hanger and removed from the well.
It is to be understood that the various embodiments described herein may be utilized in various orientations, such as inclined, inverted, horizontal, vertical, etc., and in various configurations, without departing from the principles of the present disclosure. The embodiments are described merely as examples of useful applications of the principles of the disclosure, which is not limited to any specific details of these embodiments.
In the following description of the representative embodiments of the disclosure, directional terms, such as “above”, “below”, “upper”, “lower”, etc., are used for convenience in referring to the accompanying drawings. In general, “above”, “upper”, “upward” and similar terms refer to a direction toward the earth's surface along a wellbore, and “below”, “lower”, “downward” and similar terms refer to a direction away from the earth's surface along the wellbore. As used herein, terms describing the relationship of the tubing strings and the running tool, such as, weight-down, compression loaded, tension loaded, tensile loaded is used to describe the forces applied to the tool by the work string. If the liner hanger has been expanded to engaged with the wellbore or is stuck in the wellbore and the weight of the work string is at least partially applied against the upper coupling of the running tool then the running tool is in compression. When the weight of the tool is supported from the tool string, the tool will itself be in tension. When a portion of the liner or liner hanger is stuck in the well and the work string is tensioned the running tool will be in tension. In the attached drawings the direction along the well string toward the Earth's surface is to the left hand side of the page when viewed in landscape. Note that, in this specification, the terms “liner” and “casing” are used interchangeably to describe tubular materials which are used to form protective linings in wellbores. Liners and casings may be made from any material (such as metals, plastics, composites, etc.), may be expanded or unexpanded as part of an installation procedure, and may be segmented or continuous. It is not necessary for a liner or casing to be cemented in a wellbore. Any type of liner or casing may be used in keeping with the principles of the present disclosure.
Representatively illustrated in
As depicted in
A running tool 20 is connected between the liner hanger 18 and a work string 22. The work string 22 is used to convey the running tool 20, liner hanger 18 and liner 16 into the wellbore 14, conduct fluid pressure and flow, transmit torque, tensile and compressive force, etc. The running tool 20 is used to facilitate conveyance and installation of the liner 16 and liner hanger 18, in part by using the torque, tensile and compressive forces, fluid pressure and flow, etc. delivered by the work string 22.
The method of installing a liner in a wellbore using the present run in tool 20, comprises releasably connecting a liner running tool 20 to a liner hanger 18 and a liner 16. As is illustrated in the accompanying Figures, the releasable connection comprises telescoping a portion of the liner running tool 20 into a central bore of the liner hanger 18 such that relative rotation between the liner running tool 20 and liner hanger 18 is prevented. A releasable axial locking mechanism maintains the liner running tool 20 telescoped into the liner hanger 18. Connecting the assembly to a work string 22 such that that right hand rotation and torque applied to the running tool 20 can be conveyed from the running tool 20 to the liner hanger 18 and liner 16. Lowering the assembly into position in the wellbore while applying tension and right hand rotation to the running tool, as needed, through the work string. Radially expanding the liner hanger 18 to engage the wellbore and connect the liner 16 to the wellbore. Actuating the locking mechanism to release the running tool 20 from the liner hanger 18 so that the running tool 20 can be removed from the wellbore with the work string 22. Alternatively, if the liner 16 and liner hanger 18 become stuck in the wellbore before the liner hanger 18 is expanded, releasing the running tool 20 from the liner hanger 18 and removing the running tool 20 from the wellbore with the work string. The releasing step comprises applying compression and right hand rotation to the running tool 20 to actuate the locking mechanism.
At this point, it should be specifically understood that the principles of the disclosure are not to be limited in any way to the details of the system 10 and associated methods described herein. Instead, it should be clearly understood that the system 10, methods, and particular elements thereof (such as the running tool 20, liner hanger 18, liner 16, etc.) are only examples of a wide variety of configurations, alternatives, etc. which may incorporate the principles of the disclosure.
Referring now to
In
As illustrated and described in reference to
The upper coupling 40 is a tubular shaped member. Upper coupling 40 comprises a upper threaded connection 28 to connect the running tool 20 (and the liner hanger and liner) to a work string for the purpose of positioning and installing the liner in the well at a subterranean location. The mandrel 160 is positioned to extend into the upper coupling 40 and to rotate with respect thereto when compression is applied by the work string. An annular seal 43 provides a rotating seal between the mandrel 160 and the interior of the upper coupling 40. The lower end of the upper coupling 40 has an externally threaded portion 44. The generally cylindrical shaped upper clutch sleeve 60 has internal threads which mate with the threaded portion 44 of the upper coupling 40 to attach the clutch sleeve 60 to the upper coupling 40. It is envisioned of course the other means for attaching these two elements together could be used, such as, welding, pins or the like. The inside lower end of the clutch sleeve 60 forms a upward facing shoulder 68. A plurality of ratchet shaped clutch teeth 62 are formed on the lower facing end. As is illustrated the mandrel 160 has an increased diameter portion 166 that retains the mandrel within the clutch sleeve 60 by the engagement of adjacent annular shoulders 66. Nut 90 is connected to the exterior of the mandrel 160 by threads, pins, snap rings or the like.
As illustrated in
As is illustrated in the splines 162 does not extend axially to the enlarged portion up to 166. As can be best seen in
When however, the tubing work string weight is set down on the running tool 18 as illustrated in
In the position illustrated in
The upper end of the clutch sleeve 80 has upward facing clutch teeth 82 of a size and shape to mesh with clutch teeth 62. When the running tool is in the position illustrated in
As will be described in more detail, mandrels 160 and 180 are held against axial movement with respect to the dog cage 140 housing 184 and lower portion of the running tool 18 by a plurality of dogs 100 engaging annular grooves 168 in the exterior of the mandrel 160. As illustrated in
The exterior surface of the dog prop 120 and the mating interior surface of the lower clutch sleeve 80 are threaded. Right hand rotation on the lower clutch sleeve 80 with respect to the dog prop 120, will cause the dog prop 120 to move axially downward with respect to the dogs 100. As will be explained, when the dog prop 120 moves axially downward a sufficient distance to be out of contact with the dogs 100, dogs 100 are free to move radially out of engagement with the annular grooves 168 to free the mandrel 160 to move axially with respect to the dog cage 140 and housing 184.
Moving dog prop 120 out of contact with dogs 100 will be describe by reference to
The lower end of the running tool 20 and its releasable connection to the liner hanger is illustrated in
By using this running tool 20, a liner can be moved into position in the well by raising, lowering and turning the work string. To disconnect the running tool 20 on the liner 16, the work string can be lowered to a weight down condition on the tool, right-hand rotation applied to the work string to disconnect the tool on the liner. The running tool can then be removed from the well leaving the liner in place.
In one or more embodiments, the methods described here and elsewhere herein are disclosed and support method claims submitted or which may be submitted or amended at a later time. The acts listed and disclosed herein are not exclusive, not all required in all embodiments of the disclosure, can be combined in various ways and orders, repeated, omitted, etc., without departing from the spirit or the letter of the disclosure. For example, disclosed is an exemplary method of releasing a liner running tool from a liner hanger while located at a subterranean location in a wellbore, the method comprising: Claim 1 providing a liner running tool; releasably connecting a liner running tool to a liner hanger and liner to form a liner assembly; connecting a liner assembly to a tubing string; inserting the tubing string and assembly into a wellbore and moving the liner assembly to a subterranean location; and releasing the liner running tool from the liner hanger, the releasing step comprising moving the tubing string to apply compression to the liner running tool followed by rotating the tubing string in the right-hand direction. Also, Claim 2, the method according to Claim 1, comprising radially outwardly expanding at least a portion of the liner hanger in the wellbore before the step of releasing the running tool from the liner hanger. Additionally, Claim 3, the method according to Claim 1 or 2, wherein inserting the tubing string and liner assembly in the wellbore additionally comprises maintaining the liner running tool releasably connected to the liner hanger while rotating the tubing string and liner assembly and simultaneously maintaining the running tool in tension. Further, Claim 4, the method according to Claims 1-3, wherein releasably connecting the running tool to the liner hanger and liner, comprises telescoping a portion of the liner running tool into a central bore in the liner hanger. In addition, Claim 5, the method according to Claims 1-4, wherein releasably connecting comprises a collet engaging surfaces on the liner running tool and liner hanger to limit relative axial movement between the between the liner hanger and running tool. Even further Claim 6, the method according to Claims 1-5 wherein releasably connecting step comprises engaging surfaces on the liner hanger and running tool to limit relative rotation between the liner hanger and running tool. Even more, Claim 7, the method according to Claim 1, 2, 3, 4, 5, or 6, wherein the liner running tool provision comprises providing an elongated tool body having one end adapted for connection to a work string and the other end adapted for connection to a liner hanger; a clutch in the body movable between a first position when the liner running tool is in tension wherein rotation and torque is transmitted between the ends of the body and a second position when the liner running tool is in compression wherein rotation and torque is not transmitted between the ends of the body. Additionally, Claim 8, the method according to Claims 1-7, wherein the liner running tool provision comprises providing an elongated tool body having one end adapted for connection to a work string and the other end adapted for connection to a liner hanger, an axially movable mandrel in the body. In another Claim 9, the method according to Claim 1-8, wherein the step of releasing the liner running tool from the liner hanger comprises shifting the mandrel axially with respect to the liner hanger.
For an even further example, disclosed is an exemplary method for Claim 10, releasing a liner running tool from a liner hanger while located at a subterranean location in a wellbore, the method comprising providing a liner running tool with an elongated body and a clutch in the body movable into and out of an engaged position allowing the ends of the running tool to rotate with respect to each other; releasably connecting an end of the liner running tool to a liner hanger and liner to form a liner assembly; connecting a liner assembly to a tubing string; inserting the tubing string and assembly into a wellbore and moving the liner assembly to a subterranean location; and releasing the liner running tool from the liner hanger, the releasing step comprising moving the tubing string to apply compression to the liner running tool while simultaneously engaging the clutch and rotating the tubing string in right-hand direction. Also, Claim 11, the method of releasing a liner running tool from a liner hanger of Claim 10 wherein providing a liner running tool with a clutch comprises providing a clutch which when the tool is in compression is in the engaged position and transmits rotation to the release mechanism and which when the tool is in the tension is in the disengaged position preventing rotation to the release mechanism but transmits rotation through the liner running tool to the liner.
While compositions and methods are described in terms of “comprising,” “containing,” or “including” various components or steps, the compositions and methods also can “consist essentially of” or “consist of” the various components and steps. As used herein, the words “comprise,” “have,” “include,” and all grammatical variations thereof are each intended to have an open, non-limiting meaning that does not exclude additional elements or steps.
Therefore, the present designs are well adapted to carry out the objects and attain the ends and advantages mentioned as well as those which are inherent therein. While the invention has been depicted, described, and is defined by reference to exemplary embodiments of the inventions, such a reference does not imply a limitation on the inventions, and no such limitation is to be inferred. The inventions are capable of considerable modification, alteration, and equivalents in form and function, as will occur to those ordinarily skilled in the pertinent arts and having the benefit of this disclosure. The depicted and described embodiments of the inventions are exemplary only, and are not exhaustive of the scope of the inventions. Consequently, the inventions are intended to be limited only by the spirit and scope of the appended claims, giving full cognizance to equivalents in all respects.
Also, the terms in the claims have their plain, ordinary meaning unless otherwise explicitly and clearly defined by the patentee. Moreover, the indefinite articles “a” or “an”, as used in the claims, are defined herein to mean one or more than one of the element that it introduces. If there is any conflict in the usages of a word or term in this specification and one or more patent(s) or other documents that may be incorporated herein by reference, the definitions that are consistent with this specification should be adopted.
Filing Document | Filing Date | Country | Kind |
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PCT/US2014/010748 | 1/8/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2015/105487 | 7/16/2015 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
4311194 | White | Jan 1982 | A |
4598774 | Nevels | Jul 1986 | A |
5191936 | Edwards et al. | Mar 1993 | A |
6241018 | Eriksen | Jun 2001 | B1 |
8393389 | Brisco et al. | Mar 2013 | B2 |
Number | Date | Country |
---|---|---|
1600600 | Nov 2005 | EP |
Entry |
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International Search Report and Written Opinion issued by the Korean Intellectual Property Office regarding related International Application No. PCT/US2014/010748, dated Oct. 14, 2015, 14 pages. |
Number | Date | Country | |
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20160251945 A1 | Sep 2016 | US |