Rupturable plate for inflator

Abstract

The present invention provides a ruptuable plate in which broken pieces are hardly produced.

Description

TECHNICAL FIELD WHERE THE INVENTION BELONGS

[0001] The present invention relates to a rupturable plate for an inflator which is mounted in various kinds of vehicles to protect a passenger mainly when a vehicle receives the impact from the lateral direction of the vehicle, an inflator and an air bag apparatus.

BACKGROUND ART

[0002] As an inflator for inflating type safety system of an automobile, in order to optimally protect a passenger in accordance with a position of a seat in a vehicle such as a driver side, a front passenger side next to the driver and the like, there are known various kinds of inflators utilizing a pressurized gas such as an air bag inflator for a driver side, an air bag inflator for a passenger side next to the driver, an air bag inflator for a side collision, an inflator, an inflator for a knee-bolster air bag, an inflator an inflatable seat belt, an inflator for a tubular system and an inflator for pretensioner and the like.

[0003] In these inflators, outflow of a pressurized gas is started by breaking a rupturable plate, and an air bag is finally inflated and developed. However, since the rupturable plate is broken only by an igniter, without using a so-called enhancer agent (transfer charge), it becomes important to increase destructibility of the rupturable plate, that is, to make the rupturable plate broken easily in view of increasing reliability in operation of the inflator. Further, when small pieces produced by the broken rupturable plate enters the air bag, the air bag may be dirty or damaged. Therefore, it is also important to prevent such a situation.

[0004] Incidentally, as related prior arts, a device for inflating a flexible container using both helium and hydrogen is disclosed in U.S. Pat. No. 5,527,066. A gas flow device for an air bag using a pressurized inert gas is disclosed in U.S. Pat. No. 5,782,486. An air bag apparatus for inflating an air bag by nitrogen or helium is disclosed in U.S. Pat. No. 3,680,886. A side-collision inflator housing for an air bag which uses both pressurized gas and a gas generating agent is disclosed in U.S. Pat. No. 5,803,493. A pressurized gas inflator which uses argon or nitrogen as a pressurized gas is disclosed in JP-U No. 3031246 publication.

[0005] As described above, in the conventional inflators, it is required to achieve both increasing in destructibility of a rupturable plate and preventing broken pieces thereof from flowing in an air bag. However, when destructibility of a rupturable plate is increased, broken pieces are too smaller to be arrested, therefore, it becomes difficult to arrest such small pieces, or a manufacturing cost is increased because of a complicated arresting means for arresting the broken pieces such as a filter or the like.

DISCLOSURE OF THE INVENTION

[0006] An object of the present invention is to solve both the problems about destructibility of a rupturable plate and about preventing broken pieces from flowing into an air bag, thereby providing an inflator with high reliability.

[0007] The present invention provides, as one means for solving the above-described problem, in an inflator inflating an article to be infalted with pressurized medium, a rupturable plate for an inflator blocking and closing between a portion which is charged with pressurized medium and maintained at high pressure and a portion which is not charged with pressurized medium and maintained at normal pressure, wherein the rupturable plate is mounted to the inflator by fixing the peripheral edge portion thereof, and the whole plate, excluding the fixed peripheral edge portion, falls off as one piece when it has received the pressure. In this case, the pressure applied to the rupturable plate is not a pressure by the pressurized medium before actuation, but it is an impact or a pressure applied by actuation of an igniter or the like.

[0008] In the case of a circular rupturable plate, when the rupturable plate receives a pressure by an igniter or the like, a peripheral edge portion fixed to an inflator by a resistance-welding or the like remains as it is, and only the remaining circular rupturable plate (which is smaller than the original rupturable plate by the size corresponding to the peripheral edge portion) falls off. Thereby, no broken pieces of the rupturable plate are produced, so that an arresting means such as a filter is unnecessary or simplified.

[0009] Further, the present invention provides, as another means for solving the above-described problem, in an inflator inflating an article to be infalted with pressurized medium, a rupturable plate for an inflator blocking and closing between a portion which is charged with pressurized medium and maintained at high pressure and a portion which is not charged with pressurized medium and maintained at normal pressure, wherein the rupturable plate is mounted to the inflator by fixing the peripheral edge portion thereof, and provided with one or at least two selected from the requirements (a) to (c):

[0010] (a) a ratio (diameter/thickness) of a thickness and a diameter of the rupturable plate is 14 to 50;

[0011] (b) a tensile strength is 880 to 1100 N/mm2; and

[0012] (c) an elongation is 25% or more.

[0013] By being provided with the above-described requirements (a) to (c), particularly preferably by being provided with the requirement (a) alone or a combination of the requirement (a) and the other requirements, when receiving a pressure by an igniter or the like, the circular rupturable plate is not broken as described above, and the circular rupturable plate falls off as a slightly smaller circular plate, so that a arresting means such as a filter can be unnecessary or simplified. Further, when the requirement (b) is provided in addition to the requirement (a), the falling remaining portion as the smaller circular rupturable plate is prevented from further being broken.

[0014] Further, the present invention provides, as another means for solving the above-described problem, in an inflator inflating an article to be infalted with pressurized medium, a rupturable plate for an inflator blocking and closing between a portion which is charged with pressurized medium and maintained at high pressure and a portion which is not charged with pressurized medium and maintained at normal pressure, wherein the rupturable plate is mounted to the inflator by fixing the peripheral edge portion thereof, provided with one or at least two selected from the requirements (a) to (c), and the whole plate, excluding the fixed peripheral edge portion, falls off as one piece when it has received the pressure.

[0015] (a) a ratio (diameter/thickness) of a thickness and a diameter of the rupturable plate is 14 to 50;

[0016] (b) a tensile strength is 880 to 1100 N/mm2; and

[0017] (c) an elongation is 25% or more.

[0018] In each of the above-described inventions, preferably, an inflator having a rupturable plate for an inflator disposed, and comprising an inflator housing charged with a pressurized medium and having an opening portion at its one end, and a diffuser portion fixed to the opening portion of the inflator housing and provided with a gas discharging hole for discharging outside the pressurized medium flowing from the opening portion in actuation, wherein a rupturable plate closes an outflow passage for the pressurized medium between the opening portion of the inflator housing and the diffuser portion and the rupturable plate is fixed to the inflator housing or the diffuser portion, and an igniter which is a rupturing means for the rupturable plate is preferably provided at the diffuser portion. Further, a gas discharging port which is a discharging passage for the pressurized medium can be connected to the gas discharging hole of the diffuser portion.

[0019] In each of the above-described inventions, it is preferable that the rupturable plate for an inflator has breaking pressure of 1.5 times or more a charging pressure of a pressurized medium. In view of the life of a vehicle, preferably, in order to secure reliability of actuation over a long period, preferably, the rupturable plate for an inflator has a sufficient strength to such an extent that it can sustain the charging pressure of the pressurized medium.

[0020] In the above-described requirements (a) to (c), it is preferable, in order to exhibit the above-described operational effect easier, that the ratio (a) of the thickness and the diameter (diameter/thickness) of the requirement is 20 to 45, the tensile strength of the requirement (b) is 900 to 1060 N/mm2, and the elongation of the requirement (c) is 30% or more.

[0021] In addition to the above-described requirements (a) to (c), or besides the requirements (a) to (c), in the rupturable plate for an inflator, the operational effect of the present invention can be exhibited by providing a fragile portion with the rupturable plate, for example, a continuous or discontinuous cut or groove, in a boundary portion between the fixed peripheral edge portion and a non-fixed portion.

[0022] Further, the present invention provides, as another means for solving the above-described problem, an inflator comprising an inflator housing charged with a pressurized medium and having an opening portion at its one end, and a diffuser portion fixed to the opening portion of the inflator housing and provided with a gas discharging hole for discharging outside the pressurized medium flowing from the opening portion in actuation, wherein a rupturable plate closes an outflow passage for the pressurized medium between the opening portion of the inflator housing and the diffuser portion, and an igniter which is a rupturing means for the rupturable plate is provided at the diffuser portion, wherein the rupturable plate is fixed to the inflator housing or the diffuser portion at a peripheral edge portion thereof, the whole plate, excluding the fixed peripheral edge portion, falls off as one piece when it has received the pressure.

[0023] Further, the present invention provides, as another means for solving the above-described problem, an inflator comprising an inflator housing charged with a pressurized medium and having an opening portion at its one end, and a diffuser portion fixed to the opening portion of the inflator housing and provided with a gas discharging hole for discharging outside the pressurized medium flowing from the opening portion in actuation, wherein a rupturable plate closes an outflow passage for the pressurized medium between the opening portion of the inflator housing and the diffuser portion, and an igniter which is a rupturing means for the rupturable plate is provided at the diffuser portion, wherein the rupturable plate is provided with one or at least two selected from the following requirements (a) to (c):

[0024] (a) a ratio (diameter/thickness) of a thickness and a diameter of the rupturable plate is 14 to 50;

[0025] (b) a tensile strength is 880 to 1100 N/mm2; and

[0026] (c) an elongation is 25% or more.

[0027] By being provided with the above-described requirements (a) to (c), particularly preferably by being provided with the requirement (a) alone or a combination of the requirement (a) and the other requirements, when receiving a pressure by an igniter or the like, the circular rupturable plate is not broken as described above, and the circular rupturable plate falls off as a slightly smaller circular plate excluding the peripheral edge portion, so that a arresting means such as a filter can be unnecessary or simplified. Accordingly, the number of parts and the number of manufacturing steps can be reduced, to reduce a manufacturing cost and additionally, a possibility such that broken pieces of the rupturable plate enter the air bag is eliminated, thereby improving reliability of a product.

[0028] Further, the present invention provides, as another means for solving the above-described problem, an inflator comprising an inflator housing charged with a pressurized medium and having an opening portion at its one end, and a diffuser portion fixed to the opening portion of the inflator housing and provided with a gas discharging hole for discharging outside the pressurized medium flowing from the opening portion in actuation, wherein a rupturable plate closes an outflow passage for the pressurized medium between the opening portion of the inflator housing and the diffuser portion, and an igniter which is a rupturing means for the rupturable plate is provided at the diffuser portion, wherein the rupturable plate and the igniter faces each other, and the rupturable plate is provided with one or at least two following requirements (a) to (c), and further provided with the following requirement (d) and/or (e):

[0029] (a) a ratio (diameter/thickness) of a thickness and a diameter of the rupturable plate is 14 to 50;

[0030] (b) a tensile strength is 880 to 1100 N/mm2; and

[0031] (c) an elongation is 25% or more;

[0032] (d) a distance between a tip end of the igniter and the central portion of the rupturable plate is 0.5 to 4 mm; and

[0033] (e) an output of the igniter is not less than 750 psi (about 5300 kPa) when the igniter is put in a sealed container (having the inner volume of 10 ml) for which any changes due to heat and pressure do not substantially occur and actuated at the temperature of 20° C.

[0034] In addition to the above-described requirements (a) to (c), particularly preferably in addition to the requirement (a) alone or a combination of the requirement (a) and the other requirements, by further being provided with the requirement (d), or (e) or the requirements (d) and (e), the circular rupturable plate is not broken, and the circular rupturable plate falls off as a slightly smaller circular plate excluding the peripheral edge portion, so that a arresting means such as a filter can be unnecessary or simplified.

[0035] In each of the above-described inflators, it is preferable that the rupturable plate for an inflator has a breaking pressure of 1.5 times or more the charging pressure of the pressurized medium in order to secure reliability of actuation over a long period.

[0036] In the above-described inflators, it is preferable that the diameter of the gas discharging hole is smaller than a diameter of an outflow passage of the pressurized medium closed by the rupturable plate, namely, the diameter of the remaining portion of the rupturable plate which falls off. By setting the diameter in this manner, the remaining portion of the rupturable plate which falls off can be prevented from being discharging outside the inflator.

[0037] In each of the above-described inflators, a gas discharging port which is a discharging passage for the pressurized medium is connected to the gas discharging hole of the diffuser portion.

[0038] In this case, instead of adjusting the diameter of the above-described gas discharging hole, the diameter of the discharging passage for the pressurized medium in the gas discharging port or the diameter of the opening portion of the gas discharging port can be made smaller than the diameter of the remaining portion of the rupturable plate which falls off.

[0039] With respect to the above-described requirements (a) to (e), in order to easily exhibit the above-described operational effect, preferably, a ratio of the thickness and the diameter (diameter/thickness) in the requirement (a) is 20 to 45, a tensile strength in the requirement (b) is 900 to 1060 N/mm2 and the elongation in the requirement (c) is 30% or more, and further a distance between the tip end of the igniter and the central portion of the rupturable plate in the requirement (d) is 0.8 to 3 mm and the output of the igniter in the requirement (e) is 1000 psi (about 7100 kPa) or more.

[0040] In the above-described inflators, desirably, the igniter has zirconium/potassium perchlorate as a priming in an amount of preferably 190 mg or more and more preferably 260 mg or more in order to easily exhibit the above-described operational effect.

[0041] Further, the present invention provides, as another means for solving the above-described problem, an air bag apparatus provided with an activation signal-outputting means comprising an impact sensor and a control unit, and a module case accommodating the above-described inflator and an air bag.

[0042] In the inflator of the present invention, since the rupturable plate is not broken into small pieces and it falls off in a size smaller than its original size, excluding the size of the fixed peripheral edge portion, a arresting means such as a filter is unnecessary. For this reason, a manufacturing process can be facilitated and the number of parts can be reduced, and thereby, a manufacturing cost can be reduced.

BRIEF DESCRIPTION OF THE DRAWINGS

[0043] FIG. 1 is a sectional view of an inflator in the longitudinal direction.

[0044] FIG. 2 is a partially enlarged view of the inflator shown in FIG. 1.

DESCRIPTION OF REFERENCE NUMERALS

[0045] 10 inflator

[0046] 12 inflator housing

[0047] 14 opening portion

[0048] 17 rupturable plate remaining portion

[0049] 19 a peripheral edge portion of the rupturable plate

[0050] 20 diffuser portion

[0051] 22 first gas discharging hole

[0052] 26 igniter

[0053] 40 gas discharging port

[0054] 60 opening portion (second gas discharging hole)

[0055] Preferred Embodiment of the Invention

[0056] One embodiment of the present invention will be explained below with reference to the drawings. FIG. 1 is a sectional view of an inflator 10 in the longitudinal direction, and FIG. 2 is a view for explaining a broken state of a rupturable plate when an inflator 10 of the present invention is actuated, and it is a partially enlarged view of FIG. 1.

[0057] One end of an inflator housing 12 has an opening portion 14, and the other end thereof is closed. An inner space 16 is charged with a pressurized medium comprising an inert gas such as argon or helium or nitrogen gas at the maximum pressure of about 70,000 kPa. A cross section of the inflator housing 12 in the widthwise direction is circular in shape, and the opening portion 14 is also circular in shape.

[0058] The inflator housing 12 can be manufactured by swaging or spinning a pipe, or an existing gas cylinder can be directly utilized.

[0059] In case of swaging or spinning a pipe, one end thereof is almost closed, remaining a narrow hole used as a charging hole of a pressurized medium. After a diffuser portion 20 is connected to the inflator housing 12, the pressurized medium is charged through a gap at a sealing pin 13 inserted into the narrow hole. Thereafter, the inflator housing 12 is welded at the portion of the sealing pin 13 to be completely closed.

[0060] The diffuser portion 20 is connected to the opening portion 14 of the inflator housing 12, and the diffuser portion 20 has a first gas discharge hole 22 for discharging the pressurized medium outside. Since the first gas discharging hole 22 is not closed, the interior of the diffuser portion 20 is maintained at normal pressure.

[0061] The inflator housing 12 and the diffuser portion 20 may be connected by welding as shown in FIG. 1, or a male screw portion provided on an end portion of an outer peripheral surface of the inflator housing 12 may screw in a female screw portion provided on an end portion of an inner peripheral surface of the diffuser portion 20 to connect the housing and the diffuser portion.

[0062] An outflow passage 18 for a pressurized medium between the opening portion 14 of the inflator housing 12 and the diffuser portion 20 is closed by a bowl-like shaped rupturable plate 19, and the inner space 16 of the inflator housing 12 is maintained at a high-pressure airtight state before actuation. The diameter (D) of the opening portion 14 (=the diameter of the outflow passage 18) is set to be larger than the diameter of the first gas discharging hole 22.

[0063] The rupturable plate 19 is like a disk before it is mounted to the inflator 10, and it is fixed to the diffuser portion 20 at a peripheral portion 19a by a resistance welding. The rupturable plate 19 is transformed into a bowl-like shape as illustrated by a pressing force due to a pressurized medium charged in the inner space 16 after being mounted. Incidentally, in FIG. 1, the rupturable plate 19 may be mounted to the opening portion 14 of the inflator 12.

[0064] In order to keep reliable operability of the rupturable plate 19 for a long term, it is preferable that the rupturable plate 19 has a breaking pressure of 1.5 times or more the charging pressure of the pressurized medium, and that it is further provided with one or at least two requirements selected from the following requirements (a) to (c):

[0065] (a) A ratio (diameter/thickness) of the thickness and the diameter is preferably 14 to 50, more preferably 20 to 45, and further preferably 30 to 45. Incidentally, the thickness and the diameter are not based upon the illustrated bowl-like shaped rupturable plate 19 but based upon the rupturable plate in a flat disk-like shape before installation thereof. And the diameter is a diameter (a diameter D of an outflow passage 18 for the pressurized medium) of a remaining portion 17 of a broken rupturable plate which is fallen off and it does not include the fixed peripheral edge portion 19a.

[0066] (b) A tensile strength is preferably 880 to 1100 N/mm2, more preferably 900 to 1060 N/mm2, and further preferably 950 to 1060 N/mm2.

[0067] (c) An elongation is preferably not less than 25%, more preferably not less than 28%, and further preferably not less than 30%.

[0068] The requirements (a) to (c) can be provided in such combinations as (a) and (b), (a) and (c), (b) and (c), or (a), (b) and (c), but it is particularly preferable that the requirement (a) is provided. In order to exhibit the operational effect of the present invention, the case of providing only the requirement (a) or the case of providing a combination of the requirement (a) and the other requirements is desirable.

[0069] By providing the requirements (a) to (c), when an igniter 26 has been ignited, the rupturable plate 19 receives a pressing force due to the igniting and the whole plate 19, except for the fixed peripheral edge portion 19a (which is the rupturable plate remaining portion 17 shown in FIG. 2, having a diameter coinciding with the diameter D of the opening portion), can be easily fallen off as one piece, so that small broken pieces may be hardly generated. Further, it is preferable to provide the requirement (b) in addition to the requirement (a), because the rupturable plate remaining portion 17 is prevented from being further broken into smaller pieces by collision thereof in the inflator 10.

[0070] In order to exhibit the operational effect of the present invention, the rupturable plate 19 can have a fragile portion such as a continuous cut or a discontinuous cut (sewing-machine perforations) or a groove in a boundary between the fixed peripheral edge portion 19a and anon-fixed portion, in addition to the above-described requirements (a) to (c) or separately from the requirements (a) to (c).

[0071] The igniter 26 provided with a priming is provided, as a breaking means for the rupturable plate 19 at a position to face the rupturable plate 19 in the diffuser portion 20. A predetermined distance L is secured between the central portion (a projecting portion towards the igniter 26) of the rupturable plate 19 and a tip end of the igniter 26. The igniter 26 is mounted after the inflator housing 12 and the diffuser portion 20 are connected to each other. The igniter 26 is fitted in the direction from the opening portion at one end of the diffuser portion 20 towards the rupturable plate 19, and it is fixed by crimping a peripheral edge 28 of the opening portion at the one end of the diffuser portion 20 after being fitted. Reference numeral 30 denotes a connector.

[0072] It is preferable that the igniter 26 is provided with the following requirement (d), requirement (e), or the requirements (d) and (e) which relate to a coordination with the rupturable plate 19 and an output of the igniter.

[0073] (d) A distance (L) between the tip end of the igniter and the central portion of the rupturable plate is preferably 0.5 to 4 mm, more preferably 0.8 to 3 mm, and further preferably 1 to 3 mm.

[0074] (e) The output of the igniter is preferably not less than 750 psi (about 5300 kPa), and more preferably not less than 1000 psi (about 7100 kPa) or more when the igniter is placed inside a sealed container (having an inner volume 10 ml) for which any changes due to heat or pressure changes do not occur substantially and the igniter is actuated at the temperature of 20° C.

[0075] Regarding the requirement (d) and/or (e), one or both thereof can be combined with the respective combinations of the above-described requirements (a) to (c).

[0076] By providing the requirements (d) and/or (e), when the igniter 26 is ignited, a proper pressing force due to the igniting can be applied to the rupturable plate 19. Therefore, the falling-off performance given by the provided requirements (a) to (c) is promoted.

[0077] In order to promote exhibition of the operational effects due to the requirements (d) and (e), it is preferable that the igniter 26 has zirconium/potassium perchlorate (ZPP) in an amount of preferably not less than 190 mg and more preferably not less than 260 mg as a priming.

[0078] The diffuser portion 20 is connected with a gas discharging port 40, and these members are connected to each other by press-fitting an inflow portion 42 for a pressurized medium of a gas discharging port 40 into the first gas discharging hole 22 of the diffuser portion 20. At this time, the diameter of an inflow portion 42 of the gas discharging port 40 is set to be slightly smaller than the diameter of the first gas discharging hole 22 of the diffuser portion 20. A connection strength of a connection portion between the diffuser portion 20 and the gas discharging port 40 can be increased by winding a metallic band and the like on the connection portion from the outside to fasten the same thereon.

[0079] The gas discharging port 40 is mounted such that the center axis (shown in the dashed line in FIG. 1) of the inflator housing 12 and the center axis (shown in the dashed line in the longitudinal direction in FIG. 1) of the gas discharging port 40 are parallel to each other.

[0080] The gas discharging port 40 comprises a main body portion 40a having one end closed (a closed end surface 62), and the other end opened as well as a flange portion 63, and an adapter portion 40b. They are connected to each other by engaging the flange portion 63 of the main body portion 40a with the inside of the adapter portion 40b, or by crimping an end portion of the adapter 40b after fitted, or alternatively, they may be connected by resistance-welding. Incidentally, in the gas discharging port 40, the main body portion 40a and the adapter portion 40b can be integrated with each other.

[0081] The adapter portion 40b and the diffuser portion 20 are connected to each other at a welding portion 35 by resistance-welding. At this time, after the adapter portion 40b (the inflow portion 42) and the diffuser portion 20 are resistance-welded to each other, the main body portion 40a may be connected, or after the main body portion 40a and the adapter portion 40b are connected to each other, the adapter portion 40b and the diffuser portion 20 may be resistance-welded to each other.

[0082] A plurality of opening portions (second gas discharging holes) 60 are provided on a side surface of the main body portion 40a, and, in a plurality of the opening holes 60, at least two holes are arranged symmetrically to each other regarding the widthwise direction or arranged approximately thereto. With respect to the opening portions 60, for example, six holes can be provided at equal intervals in the circumeferential direction. The diameter of the opening portion 60 can be made smaller than the diameter of the rupturable plate remaining portion 17.

[0083] A protrusion portion 64 and a groove portion (recessed portion) 61 provided continuously or with an interval (preferably, continuously) in the circumferential direction are provided near the adapter 40b of the main body portion 40a.

[0084] A top surface of the protrusion portion 64 is flat, a screw portion (a male screw portion or a female screw portion) can be provided on the flat surface as required, and the protrusion portion 64 is provided near the opening portions 60. The protrusion portion 64 is useful when the inflator 10 is connected to an air bag at the gas discharging port 40. The height of the protrusion portion 64 in the radial direction and a length thereof in the axial direction can be determined in view of connectability (connection strength, processing or the like) to the air bag.

[0085] In assembling an air bag apparatus, after an air bag is put on to cover the main body portion 40a, the air bag is fastened at the groove portion 61, so that the groove portion 61 serves to connect the both firmly to prevent the air bag from falling off. The radial depth of the groove portion 61 can be determined in view of connectability (connection strength, processing or the like) to the air bag.

[0086] Next, an operation when the inflator 10 of the present invention is applied to a curtain air bag will be explained with reference to FIG. 1 and FIG. 2.

[0087] When mounted to a vehicle, the inflator 10 is mounted as a system combining an activation signal-outputting means including an impact sensor and a control unit with a module case accommodating the above-described inflator 10 and a curtain air bag, and so on. The curtain air bag is connected to cover the second gas discharging holes 60 of the gas discharging port 40.

[0088] First, when the vehicle receives the impact, the igniter 26 is activated upon receiving a signal from the impact sensor of the system, and the priming is ignited and burnt. The rupturable plate 19 has a bowl-like shape projecting towards the igniter 26 before activation of the igniter 26 (the state indicated with a solid line in FIG. 1 and FIG. 2). However, it is estimated that, just after activation, the rupturable plate 19 receives a pressing force from the igniter 26 to change in a bowl-like shape projecting towards the opposite side, as shown with the broken line in FIG. 2, and thereafter the rupturable plate 17 excluding the peripheral edge portion 19a which is fixed to the diffuser portion 20 by resistance-welding (the diameter of the rupturable plate remaining portion 17 approximately coincide with the diameter D of the opening portion 14) falls off as shown in FIG. 2.

[0089] Since the opening portion 14 is opened by breaking the rupturable plate 19, the pressurized medium in the inner space 16 passes through the outflow passage 18 to be discharged out from the first gas discharging hole 22, and flows into the gas discharging port 40 via the inflow portion 42, and further flows out from the second gas discharging holes 46 to inflate the curtain air bag.

[0090] At this time, the diameter (D) (the diameter D of the opening portion 14) of the fallen rupturable plate remaining portion 17 is larger than the diameter of the first gas discharging hole 22, and therefore, the rupturable plate remaining portion 17 is never discharged outside the inflator 10, so that a filter for capturing broken pieces generated due to breaking the rupturable plate is not required or can be simplified. Even if the rupturable plate remaining portion 17 passes through the first gas discharging hole 22, the rupturable plate remaining portion 17 is caught to stay in a pocket-like bottom portion 62a of the gas discharging port 40 by making the diameter of the opening 60 smaller than the diameter of the rupturable plate remaining portion 17. Accordingly, the rupturable plate remaining portion is never discharged out of the inflator 10.

[0091] Incidentally, in case of applying the inflator of the present invention to an inflator for side collision, the gas discharging port 40 is unnecessary and an air bag is connected to a portion of the first gas discharging hole 22 directly or via a suitable adapter.

EXAMPLES

Examples 1 to 3

[0092] The inflators shown in FIG. 1 and FIG. 2 were manufactured. Incidentally, as the rupturable plate, one provided with the following requirements and the like was used. As the rupturable plate, one comprising nickel-chrome alloy (containing 61 mass % of nickel and 21.5 mass % of chrome) was used.

[0093] Requirement (a): diameter/thickness=9 (mm)/0.275 (mm)=32.7

[0094] Requirement (b): tensile strength=about 1000N/mm2

[0095] Requirement (c): elongation=30% or more

[0096] Requirement (d): distance L between a tip end of an igniter and the central portion of a rupturable plate=0.5 mm, 1.0 mm or 1.5 mm

[0097] Requirement (e): output of an igniter=1000 psi (about 7100 kPa)

[0098] Priming: ZPP 260 mg

[0099] Kind of a pressurized medium and a charging pressure: helium, 59 MPa

[0100] After these inflators were activated, the diffuser portions were removed and the states of the rupturable plates were examined. The rupturable plate remaining portions excluding the peripheral edge portions of the original rupturable plates were confirmed. All the diameters of the rupturable plates were 9 mm and approximately coincide with the diameters (D) of the opening portion.

Examples 4 to 5

[0101] The inflators were obtained by setting the same requirements as those in Example 1 except that, in the requirement (a), it was set to be 40 and 43.6. After these inflators were activated, the diffuser portions were removed and the states of the rupturable plates were examined. The rupturable plates remaining portions excluding the peripheral edge portions of the original rupturable plates were confirmed. The diameters of the rupturable plate remaining portions were 11 mm and 12 mm, and they approximately coincide with the meters (D) of the opening portion.

Claims

1. A rupturable plate for an inflator, in an inflator for inflating an article to be infalted with a pressurized medium, which blocks and closes between a portion which is charged with a pressurized medium and maintained at high pressure and a portion which is not charged with a pressurized medium and maintained at normal pressure, wherein the rupturable plate for an inflator is mounted to an inflator by fixing a peripheral edge portion of the rupturable plate, and the whole remaining portion excluding the fixed peripheral edge portion falls off without breaking when the rupturable plate receives a pressure.

2. A rupturable plate for an inflator, in an inflator for inflating an article to be infalted with a pressurized medium, which blocks and closes between a portion which is charged with a pressurized medium and maintained at high pressure and a portion which is not charged with a pressurized medium and maintained at normal pressure, wherein the rupturable plate for an inflator is mounted to an inflator by fixing a peripheral edge portion of the rupturable plate, and further, the rupturalbe plate is provided with one or at least two selected from the following requirements (a) to (c): (a) a ratio (diameter/thickness) of a thickness and a diameter of is 14 to 50; (b) a tensile strength is 880 to 1100 N/mm2; and (c) an elongation is 25% or more.

3. A rupturable plate for an inflator, in an inflator for inflating an article to be infalted with a pressurized medium, which blocks and closes between a portion which is charged with a pressurized medium and maintained at high pressure and a portion which is not charged with a pressurized medium and maintained at normal pressure, wherein the rupturable plate for an inflator is mounted to an inflator by fixing a peripheral edge portion of the rupturable plate, further, the rupturable plate is provided with one or at least two selected from the following requirements (a) to (c), and the the whole remaining portion excluding the fixed peripheral edge portion falls off without breaking when the rupturable plate receives a pressure: (a) a ratio (diameter/thickness) of a thickness and a diameter of is 14 to 50; (b) a tensile strength is 880 to 1100 N/mm2; and (c) an elongation is 25% or more.

4. A rupturable plate for an inflator, wherein, in an inflator including a rupturable plate for an inflator according to any one of claims 1 to 3 and comprising an inflator housing charged with a pressurized medium and having an opening portion at its one end, and a diffuser portion fixed to the opening portion of the inflator housing and having a gas discharging hole for discharging outside the pressurized medium flowing from the opening portion in actuation, an outflow passage for the pressurized medium between the opening portion of the inflator housing and the diffuser portion is closed by a rupturable plate fixed to the inflator housing or the diffuser portion, and an igniter serving as a rupturing means for the rupturable plate is provided in the diffuser portion.

5. A rupturable plate for an inflator according to claim 4, wherein, further in the inflator, a gas discharging port serving as a discharging passage for the pressurized medium is connected to the gas discharging hole of the diffuser portion.

6. A rupturable plate for an inflator according to any one of claims 1 to 3, wherein the rupturable plate for an inflator has a rupturing pressure of 1.5 times or more the charging pressure of the pressurized medium.

7. A rupturable plate for an inflator according to claim 2 or 3, wherein a ratio (diameter/thickness) of the thickness and the diameter in the requirement (a) is 20 to 45.

8. A rupturable plate for an inflator according to claim 2 or 3, wherein a tensile strength in the requirement (b) is 900 to 1060 N/mm2.

9. A rupturable plate for an inflator according to claim 2 or 3, wherein a elongation in the requirement (c) is 30% or more.

10. A rupturable plate for an inflator according to any one of claims 1 to 3, wherein the rupturable plate for an inflator has a fragile portion in the boundary between the fixed peripheral edge portion and a non-fixed portion.

11. A rupturable plate for an inflator according to claim 10, wherein the fragile portion is a continuous or discontinuous cut or groove.

12. An inflator including a rupturable plate for an inflator according to any one of claims 1 to 3 and comprising an inflator housing charged with a pressurized medium and having an opening portion at its one end, and a diffuser portion fixed to the opening portion of the inflator housing and having a gas discharging hole for discharging outside the pressurized medium flowing from the opening portion in actuation, an outflow passage for the pressurized medium between the opening portion of the inflator housing and the diffuser portion is closed by a rupturable plate, and an igniter serving as a rupturing means for the rupturable plate is provided in the diffuser portion, wherein the rupturable plate is fixed to the inflator housing or the diffuser portion at its peripheral edge portion, and the whole remaining portion excluding the fixed peripheral edge portion falls off without breaking when the rupturable plate receives a pressure.

13. An inflator including a rupturable plate for an inflator according to any one of claims 1 to 3 and comprising an inflator housing charged with a pressurized medium and having an opening portion at its one end, and a diffuser portion fixed to the opening portion of the inflator housing and having a gas discharging hole for discharging outside the pressurized medium flowing from the opening portion in actuation, an outflow passage for the pressurized medium between the opening portion of the inflator housing and the diffuser portion is closed by a rupturable plate, and an igniter serving as a rupturing means for the rupturable plate is provided in the diffuser portion, wherein the rupturable plate is provided with one or at least two selected from the following the requirements (a) to (c): (a) a ratio (diameter/thickness) of a thickness and a diameter of is 14 to 50; (b) a tensile strength is 880 to 1100 N/mm2; and (c) an elongation is 25% or more.

14. An inflator including a rupturable plate for an inflator according to any one of claims 1 to 3 and comprising an inflator housing charged with a pressurized medium and having an opening portion at its one end, and a diffuser portion fixed to the opening portion of the inflator housing and having a gas discharging hole for discharging outside the pressurized medium flowing from the opening portion in actuation, an outflow passage for the pressurized medium between the opening portion of the inflator housing and the diffuser portion is closed by a rupturable plate, and an igniter serving as a rupturing means for the rupturable plate is provided in the diffuser portion, wherein the rupturable plate and the igniter face each other, the rupturable plate is provided with one or at least two selected from the following the requirements (a) to (c), and further provided with the following the requirements (d) and/or (e): (a) a ratio (diameter/thickness) of a thickness and a diameter of the rupturable plate is 14 to 50; (b) a tensile strength is 880 to 1100 N/mm2; and (c) an elongation is 25% or more; (d) a distance between a tip end of the igniter and the central portion of the rupturable plate is 0.5 to 4 mm; and (e) an output of the igniter is not less than 750 psi (about 5300 kPa) when the igniter is put in a sealed container (having the inner volume of 10 ml) in which heat and pressure do not change substantially and actuated at the temperature of 20° C.

15. An inflator according to claim 13 or 14, wherein the whole remaining portion excluding the fixed peripheral edge portion falls off without breaking when the rupturable plate receives a pressure of the igniter.

16. An inflator according to any one of claims 12 to 14, wherein the rupturable plate for an inflator has a rupturing pressure of 1.5 times or more the charging pressure of the pressurized medium.

17. An inflator according to any one of claims 12 to 14, wherein a diameter of the gas discharging hole is smaller than a diameter of the outflow passage for the pressurized medium, which is closed by the rupturable plate.

18. An inflator according to any one of claims 12 to 14, wherein a gas discharging port having an opening portion serving as a discharging passage for the pressurized medium is further connected to the gas discharging hole of the diffuser portion.

19. An inflator according to claim 13 or 14, wherein a ratio (diameter/thickness) of the thickness and the diameter in the requirement (a) is 20 to 45.

20. An inflator according to claim 13 or 14, wherein a tensile strength in the requirement (b) is 900 to 1060 N/mm2.

21. An inflator according to claim 13 or 14, wherein a elongation in the requirement (c) is 30% or more.

22. An inflator according to claim 14, wherein a distance between the tip end of the igniter and the central portion of the rupturable plate in the requirement (d) is 0.8 to 3 mm.

23. An inflator according to claim 14, wherein an output of the igniter in the requirement (e) is 1000 psi (about 7100 kPa) or more.

24. An inflator according to any one of claims 12 to 14, wherein the igniter has zirconium/potassium perchlorate as a priming in an amount of 190 mg or more.

25. An inflator according to any one of claims 12 to 14, wherein the igniter has zirconium/potassium perchlorate as a priming in an amount of 260 mg or more.

26. An air bag apparatus comprising an activation signal-outputting means including an impact sensor and a control unit, and a module case accommodating an inflator according to any one of claims 12 to 14 and an air bag.