Safety apparatus for horizontal lifeline

Information

  • Patent Grant
  • 6446936
  • Patent Number
    6,446,936
  • Date Filed
    Monday, November 20, 2000
    23 years ago
  • Date Issued
    Tuesday, September 10, 2002
    21 years ago
  • Inventors
  • Examiners
    • Marcelo; Emmanuel M.
    Agents
    • Lehrer; Norman E.
Abstract
A safety apparatus is capable of tensioning a horizontal lifeline while providing an adjustable shock absorber and a gauge or indicator for indicating the amount of tension on the lifeline. A housing is adapted to be secured to an anchor point through an anchoring line. The free end of a horizontal lifeline is connected to a cable which passes around and is attached to a drum within the housing. The cable wraps around the drum as the drum is rotated and winds into a plurality of grooves located on the drum. A wheel located in front of the drum and a guide member located behind the drum ensure that the cable does not tangle as it winds upon the drum. A lever is utilized to rotate the drum in order to tension the lifeline. The lever, however, is interconnected to the drum through an adjustable disk brake which can be preset to a desired force. When the tension on the lifeline reaches its desired level, the brake slips and the lever can freely rotate. A second series of disk brakes connected to the drum function as a shock absorber. In the event of a fall, the initial force on the horizontal lifeline exceeds the braking force of the shock absorber brakes and the drum can rotate through a limited number of turns. Eventually, however, the shock absorber brake slows the fall and eventually stops the same. The amount of tension on the shock absorber brake can also be adjusted to thereby control the amount of shock being absorbed.
Description




TECHNICAL FIELD




The present invention is directed toward a safety apparatus and more particularly toward a safety apparatus which forms part of a horizontal lifeline system.




BACKGROUND ART




Horizontal lifelines have been employed for many years to provide fall protection for workers on elevated structures. In fact, such horizontal lifelines are required and have been mandated by safety rules and regulations in many jurisdictions. Such lifelines normally consist of a rope or cable suspended between two structures such as the vertical beams of a building or the like which may be 10, 20 or even 100 feet apart. A safety harness or safety belt is worn by a worker and a lanyard connected to the harness or belt attaches to the horizontal lifeline or cable. The end of the lanyard may include either a loop which can freely move along the length of the lifeline or it may include a pulley or the like that rolls along the line. This allows the worker to move freely along the length of the lifeline to accomplish his intended tasks. In the event that the worker losses his footing or otherwise falls, the horizontal lifeline, through the lanyard and harness or safety belt will arrest the fall and prevent the worker from suffering injury. The use of such a lifeline is described, for example, in U.S. Pat. Nos. 5,332,071; 5,458,214 and 5,598,900.




In order to function properly, the horizontal lifeline must be sufficiently taut so that the worker's lanyard can easily move across the same and so that the lifeline can function as a steadying rail for the worker, if necessary. However, when the lifeline is sufficiently taut that the same assumes a linear or substantial linear configuration, the resistance force magnitude required to effectively withstand the load impact of a falling worker becomes theoretically exceedingly large. In the event of a fall, the construction worker ordinarily generates many times his weight in the impact force exerted by the lanyard against the cable or lifeline. Thus, the tension in the lifeline is critical since this determines the amount of sag in a lifeline which, in turn, determines the load amplification by which a vertical fall arrest force applied to the lifeline is multiplied by. Therefore, it is important to know the amount of tension applied to a lifeline. In fact, the amount of tension is frequently dictated by safety rules or regulations in many jurisdictions.




A winch or similar type device is frequently used to tension a horizontal lifeline when the same is in use. The lifeline is normally connected to one anchoring point and then passes through the winch. The winch, in turn, is connected through an anchoring line to the second anchor point. A winch-like device for tightening a horizontal lifeline is available through Fujii Denko of Japan and is described in their product brochure No. 221, the subject matter of which is incorporated by reference herein.




Because the amount of tension on the horizontal lifeline is critical and is mandated by regulation, it is important to know what that tension is and to adjust the tensioning device accordingly. This normally requires a separate tension indicator. Such devices may be placed in line with either the horizontal lifeline or the anchoring line and may be in the form of a tension gauge or the like.




It is also well known that shock absorbers in combination with horizontal lifelines are desirable to absorb the initial force placed on the anchoring devices of the lifeline. This enables controlled elongation of the lifeline under load to increase the sag angle and, therefore, reduce the amplification forces on the anchors. At the same time, this prevents shock to the fallen worker by allowing him to come to a more gradual stop in the event of a fall. Known types of shock absorbing devices are described, for example, in the three prior art patents referred to above.




Heretofore, no device has been available which accomplishes all of the functions described above. Although the shock absorber shown in U.S. Pat. No. 5,458,214 includes a tension indicating means therein for indicating the amount of tension on the lifeline, the device is somewhat complex and still lacks the additional features described above. There has, therefore, been a need for a safety apparatus for use with horizontal lifelines which combines the features of a tensioner, adjustable shock absorber and a gauge or indicator.




DISCLOSURE OF THE INVENTION




The present invention is designed to overcome the deficiencies of the prior art described above and provides a safety device or apparatus which is capable of tensioning a horizontal lifeline while providing an adjustable shock absorber and a gauge or indicator for indicating the amount of tension on the lifeline. In a first embodiment, the invention includes a housing which is adapted to be secured to an anchor point through an anchoring line. The free end of a horizontal lifeline passes over a pulley within the housing and around a number of rollers which are adapted to maintain the lifeline in secure contact with the pulley. A lever is utilized to rotate the pulley in order to tension the lifeline. The lever, however, is interconnected to the pulley through an adjustable disk brake which can be preset to a desired force. When the tension on the lifeline reaches its desired level, the brake slips and the lever can freely rotate.




A second series of disk brakes connected to the pulley function as a shock absorber. In the event of a fall, the initial force on the horizontal lifeline exceeds the braking force of the shock absorber brakes and the pulley can rotate through a limited number of turns. Eventually, however, the shock absorber brake slows the fall and eventually stops the same. The amount of tension on the shock absorber brake can also be adjusted to thereby control the amount of shock being absorbed. An additional brake mechanism prevents the lifeline from freely being drawn from the housing in the event of a complete failure of the mechanism thereof.




In a second embodiment of the invention, the working end of the horizontal lifeline is secured to the axle of a pulley. The previously described housing includes a grooved drum rather than a pulley. One end of a cable is secured to the rotatable drum and the length of the cable is wound around the drum, with the cable resting within the grooves. The cable then passes around the pulley and has its free end secured to the housing. The safety device otherwise, however, works in substantially the same manner as the first embodiment.











BRIEF DESCRIPTION OF THE DRAWINGS




For the purposes of illustrating the invention, there are shown in the accompanying drawings forms which are presently preferred; it being understood that the invention is not intended to be limited to the precise arrangements and instrumentalities shown.





FIG. 1

is a schematic representation of a horizontal lifeline utilizing the safety apparatus of the present invention;





FIG. 2

is a schematic representation of the operation of a conventional horizontal lifeline;





FIG. 3

is a cross sectional view taken through the line


3





3


of

FIG. 1

;





FIG. 4

is cross sectional view taken through the line


4





4


of

FIG. 3

;





FIG. 5

is a cross sectional view of the pulley utilized with the present invention;





FIG. 6

is cross sectional view taken through the line


6





6


of

FIG. 5

;





FIG. 7

is a view similar to the view of

FIG. 6

further illustrating the pulley utilized with the present invention;





FIG. 8

is a cross sectional view illustrating an additional braking mechanism of the present invention;





FIG. 9

is a view similar to

FIG. 8

showing the additional braking mechanism in its operative braking condition;





FIG. 10

is a schematic representation of a horizontal lifeline utilizing the safety device of the second embodiment of the present invention;





FIG. 11

is a side elevational view of a second embodiment of the present invention;





FIG. 12

is a front view of the second embodiment of the present invention taken through line


12





12


of

FIG. 11

;





FIG. 13

is a cross-sectional view of the second embodiment of the present invention taken through line


13





13


of

FIG. 1



1


;





FIG. 14

is a cross-sectional view of the second embodiment of the present invention taken through line


14





14


of

FIG. 13

; and





FIG. 15

is a view similar to

FIG. 14

but with the button in a depressed position.











BEST MODE FOR CARRYING OUT THE INVENTION




Referring now to the drawings in detail wherein like reference numerals have been used throughout the various figures to designate like elements, there is shown in

FIG. 1

a safety device or apparatus constructed in accordance with the principles of the present invention and designated generally as


10


. The safety device


10


is shown in use with a lifeline


12


comprised of an elongated rope which is suspended in a horizontal direction between two vertical supports


14


and


16


. The vertical supports may be the vertical beams of a building under construction, supports for a bridge or elevated roadway or in substantially any location where a horizontal lifeline would be required.




The safety device


10


of the present invention is connected to the vertical support


14


through the use of an anchor line


18


. One end of the anchor line is connected to a carabiner


20


which, in turn, is secured to an eye hook


22


connected to the safety assembly


10


. The other end of the anchoring line


18


is connected to the vertical support


14


through the use of a spring biased hook


24


and an eyelet


25


connected to the vertical support


14


. Similarly, the remote end of the horizontal lifeline


12


is connected to the vertical support


16


through the use of a spring biased hook


26


and an eyelet


28


connected to the vertical support


16


. As should be readily apparent to those skilled in the art, the foregoing is by way of example only and numerous other types of connectors and interconnections can be used to support the horizontal lifeline


12


and the safety device


10


.




The free end of the lifeline


12


, that is, the end remote from the vertical support


16


passes through the safety device


10


in a manner to be described more fully hereinafter. As will also be described in more detail below, a lever


30


is provided on the safety device


10


for tensioning the lifeline


12


. The use of a lifeline


12


is, per se, well known in the art and is schematically illustrated in

FIG. 2. A

worker


32


wearing a harness


34


is connected to the lifeline


12


through the use of a lanyard


36


. The free end


38


of the lanyard


36


may include a loop or pulley or the like that can freely travel along the length of the lifeline


12


. This allows the worker to move along the length of the lifeline to perform whatever duties are required of him. Furthermore, depending on the length of the lanyard


36


, the worker can also move to either side of the lifeline. In the event of a fall, however, the lifeline


12


, through the lanyard


36


and harness


34


, prevents the worker


32


from serious injury by arresting the descent.

FIG. 2

also illustrates the force vectors on the lifeline


12


resulting from a fall of a worker


32


which are, per se, well known in the art.




The safety device


10


of the present invention is comprised essentially of a housing having a front wall


40


and a rear wall


42


interconnected but spaced apart from each other through the use of appropriate nuts and bolts such as shown at


44


,


46


and


48


at the periphery thereof. Extending through the interior of the housing formed by the walls


40


and


42


is an axle


50


having a center portion


52


, a forwardly extending portion


54


, and a rearwardly extending portion


56


. The axle


50


is mounted for rotation within the housing through the use of appropriate bearings


58


and


60


secured to openings formed in the front and rear walls


40


and


42


, respectively.




A pulley wheel


62


is fixed to the central portion


52


of the axle


50


within the space between the front and rear walls


40


and


42


. The pulley wheel


62


is secured to the axle


50


so as to positively rotate therewith.




As shown most clearly in

FIGS. 5-9

, the inner side walls of the pulley


62


are formed with a plurality of ribs such as shown at


64


and


66


. The size and shape of these ribs


64


and


66


along with the dimensions of the pulley wheel


62


and the horizontal lifeline


12


provide a substantially positive gripping force on the lifeline


12


. This essentially prevents any slippage between the lifeline


12


and the pulley wheel


62


when the lifeline passes around the pulley wheel. The importance of this will become more readily apparent hereinafter.




Referring now to

FIG. 3

, the forwardly extending end


54


of the axle


50


is fitted with a pair of circular disks


68


and


70


. The disks


68


and


70


are keyed to the shaft end


54


so as to positively rotate therewith. Located between the disks


68


and


70


is an additional disk


72


which is free to rotate about the end


54


of the axle


50


. The outer edge of disk


72


is welded or otherwise secured to a cylindrical member


74


which is likewise free to rotate about the axle


50


in unity with the disk


72


. The lever


30


, also shown in

FIG. 1

, is secured to the outer surface of the cylinder


74


and extends outwardly so as to be easily grasped by a worker so that the same can be rotated about the axis of the axle


50


along with the cylindrical member


74


and the disk


72


.




Located between the disk


68


and the disk


72


is a friction brake pad


76


. A similar friction brake pad


78


is located between the disk


70


and the disk


72


. A nut


80


is threaded onto the end of the shaft end


54


of the axle


50


and can be used to tighten a spring washer


82


against the disk


70


to compress the series of disks


68


,


70


and


72


against the friction brakes pads


76


and


78


.




As a result of the sandwich arrangement of the various disks and brake pads, it can be seen that with the nut


80


tightened on to the shaft end


54


, the spring washer


82


compresses the various disks and brake pads together. Accordingly, when lever


30


is rotated, a turning force is applied through cylinder


74


and disk


72


to the disks


68


and


70


through the brake pads


76


and


78


. Thus, with no resistance force or with some predetermined resistance force on the pulley


62


, rotation of the lever


30


will result in rotation of the pulley


62


. However, at some predetermined torquing force placed on the lever


30


, the force applied by the brake pads


76


and


78


on the disk


72


will be exceeded and the disk


72


will merely slip and rotate freely relative to the disks


68


and


70


. This predetermined force will, of course, be equal to the desired tension on the horizontal lifeline


12


which will be preventing further rotation of the pulley


62


.




The amount of the force applied to lever


30


before the disk


72


begins to slip can be adjusted by tightening or loosening the nut


80


. This adjusts the amount of spring tension on the sandwich comprised of the disks


68


,


70


and


72


and the brake pads


76


and


78


as a result of the spring washer


82


. It is, therefore, possible to include a dial with indicia therein on the outer face of the nut


80


relative to the end face of the shaft end


54


whereby the angular position between the nut


80


and the shaft end


54


can indicate a certain predetermined tension force or a series of different forces with different markings.




The other side of the safety device


10


, that is the right side as viewed in

FIG. 3

, has a similar braking system. Disks


84


and


86


are secured to the shaft end


56


of the axle


50


so as to positively rotate therewith. Located between the disks


84


and


86


is an additional disk


88


which is not locked onto the shaft end


56


and is free to rotate thereabout. The outer edge of the disk


88


includes gear teeth


90


around the entire peripheral edge thereof so as to be in the form of a ratchet as shown more clearly in FIG.


4


. Although

FIG. 4

shows only three ratchet teeth, the teeth actually are arranged around the entire peripheral edge of the disk


88


.




Located between the disks


84


and


88


is a friction brake pad


92


. A similar friction brake pad


94


is located between the disks


86


and


88


. A nut


96


is threaded onto the end of the shaft end


56


and is used to compress a spring washer


98


against the disk


86


so as to compress the sandwich formed by the disks


84


,


86


and


88


and the friction brake pads


92


and


94


. As a result, the disk


88


which would otherwise be free to rotate relative to the axle


50


will rotate with the axle


50


since it is engaged by the brake pads


92


and


94


.




Surrounding the disks


84


,


86


and


88


and the brake pads


92


and


94


is a cylindrical housing


100


that is fixedly secured to the outer surface of the side wall


42


. An opening


102


is formed in the wall of the cylindrical housing


100


so as to make the gear teeth


90


of the disk


88


accessible of the outside thereof as shown in

FIGS. 3 and 4

. A pawl


104


is pivotally mounted to the outside surface of the wall


42


so as to pivot about its own pivot point


106


. A spring


108


biases the pawl


104


inwardly through the opening


102


so as to engage the teeth


90


of the disk


88


. A short manually operated lever


110


can be used to pivot the pawl


104


outwardly away from the gear teeth


90


against the force of the spring


108


when it is desired to disengage the pawl


104


from the teeth


90


.





FIGS. 8 and 9

illustrate how the lifeline


12


is arranged within the safety device


10


of the present invention.

FIG. 8

shows a device when the lifeline


12


is in its normal operating condition. It can be seen that the lifeline


12


enters the end of the safety device


10


from the right as viewed in FIG.


8


and passes under the roller


112


which surrounds the bolt


44


. The lifeline


12


then passes around the pulley


62


and out through the right side of the safety device


10


and downwardly around the roller


114


which surrounds the bolt


46


. The free end


116


of the lifeline


12


then passes through a brake mechanism


118


. Preferably, however, a small loop


120


remains between the roller


114


and the brake mechanism


118


.




The brake mechanism


118


is similar to that shown and described in U.S. Pat. No. 5,156,240. It includes a U-shaped housing


122


having two side walls and a bottom wall


124


. A brake


126


is pivoted to the side walls of the U-shaped housing


122


through pivot


128


and includes a series of teeth


130


formed at the lower portion thereof. A spring


132


biases the teeth


130


downwardly so as to slightly compress the lifeline


12


. The upper end of the brake lever


126


is pivoted to the main housing of the safety device


10


through the bolt


48


. As shown most clearly in

FIG. 9

, should the lifeline


12


be pulled to the right beyond the braking force of the pulley


62


as will be explained in more detail below, the brake mechanism


118


will pivot counterclockwise or to the right as viewed in FIG.


9


. The U-shaped housing


122


will then begin to pivot clockwise relative to the brake


126


forcing the teeth


138


into the lifeline


12


to force the same against the bottom wall


124


and thereby prevent any further withdrawal of the lifeline


12


from the safety device


10


. That is, no further movement to the right will be allowed because of the braking mechanism


118


. As a final safety check, a knot


134


is tied in the end of the lifeline


12


so that, if all else fails, the lifeline


112


cannot fully disengage from the safety device


10


.




The safety device


10


described above is utilized in the following manner. After the nuts


80


and


96


are tightened to their respective desired tensioning positions, the safety device


10


along with the horizontal lifeline


12


and the anchoring line


18


are arranged and assembled in essentially the position shown in FIG.


1


. The lifeline


12


passes into the housing of the safety device


10


, around the pulley


62


and through the brake mechanism


118


essentially in the manner shown in FIG.


8


. Once in that position, the lifeline


112


can be pulled by hand to begin to tension the same since the pulley


62


is free to rotate counterclockwise as viewed in

FIGS. 1 and 8

(clockwise as viewed in FIG.


4


). The pulley


62


cannot, however, rotate in the reverse direction since the pawl


104


engages the teeth


90


of the disk


88


.




Once the horizontal lifeline


12


is manually tightened by pulling the same through the safety device


10


, it is properly tensioned by rotating the lever


30


counterclockwise as shown in FIG.


1


. This can be done by either rotating the lever through 360° or by making small rotations and backing up in a ratchet like manner. Again, as the lifeline


12


is tensioned, it will remain under tension and will not loosen even though the force is removed from the lever


30


in view of the pawl


104


that engages the teeth


90


in the disk


88


. Obviously, however, when the pulley


62


is being rotated by the lever


30


tensioning the lifeline


12


, the pawl


104


is cammed out of the teeth


90


and engages the next tooth after the disk


88


stops rotating.




When the proper tension in the lifeline


12


is obtained as predetermined by the setting of the nut


80


, the force applied to the lever


30


will exceed the braking force created by the brake pads


76


and


78


. As a result, the disk


72


will rotate freely and will not further rotate the pulley


62


. As pointed out above, a dial can be arranged at the end surface of the nut


80


with an indication thereon as to where the nut


80


must be rotated relative to the end of the shaft


54


so as to achieve any particular desired tension on the horizontal lifeline


12


.




After the lifeline


12


is properly tensioned, the end


116


of the lifeline


12


is pulled through the brake mechanism


118


until the loop


120


remains as shown in FIG.


8


. It should be readily apparent that the end


116


of the lifeline


12


can be easily pulled through the brake mechanism


118


from right to left as viewed in

FIG. 8

since the brake only works in the reverse direction. The horizontal lifeline


12


can now be used in its normal manner.




In the event of a fall by a worker and a sudden increase in force on the lifeline


12


, the pulley


62


will attempt to rotate clockwise as viewed in FIG.


8


. This rotation will be resisted by the fact that the pawl


104


engages the teeth


90


in the disk


88


. However, if the force caused by the falling worker on the lifeline


12


exceeds the braking force created by the brake pads


92


and


94


, the pulley


62


will rotate even though disk


88


is fixed by the pawl


104


. The amount and speed of rotate of the pulley


62


, however, will be restricted because of the braking force of the brake pad


92


and


94


. Thus, although the pulley


62


may rotate through a number of turns, it will do so relatively slowly thereby functioning as shock absorber. The amount and speed of this rotation can be preadjusted by tightening or loosening the nut


96


.




After the shock absorber function of the safety device


10


does its job and the pulley


62


has rotated through a number of turns, the movement of the lifeline


12


will eventually stop as the loop


120


shown in

FIG. 8

is taken up and drawn around the pulley


62


as shown in FIG.


9


. At this point, the brake mechanism


118


will prevent further movement of the lifeline


12


. Again, in the event that all else fails, the knot


134


at the end


116


of the lifeline


12


will prevent any further movement of the lifeline


12


.




A second embodiment of the present invention is shown in

FIGS. 10-15

. In this embodiment a grooved drum replaces the pulley within the housing and a steel cable that cooperates with the lifeline is wound around the drum. With the exceptions which will be described below, the system described in the second embodiment functions in essentially the same manner as the system described in the first embodiment.




The safety device


210


may be used with a lifeline as described in the first embodiment. In this embodiment, however, the lifeline


212


is connected to a pulley


227


through a pulley support


231


which allows for free rotation of the pulley. The combined safety device


10


, lifeline


212


and pulley


227


are is suspended in a horizontal direction between two vertical supports


214


and


216


. The vertical supports may be the vertical beams of a building under construction, supports for a bridge or elevated roadway, or in substantially any location where a horizontal lifeline would be required.




As in the first embodiment, the safety device


210


of the present invention is connected to the first vertical support


214


through the use of an anchor


220




a


connected to the device via connector


220




b


. The remote end of the horizontal lifeline


212


is connected to the second vertical support


216


through the use of a connector


226


secured to the second vertical support


216


. As should be readily apparent to those skilled in the art, the foregoing is by way of example only and numerous other types of connectors and interconnections can be used to support the horizontal lifeline and the safety device.




The free or working end of the lifeline


212


, that is, the end remote from the second vertical support


216


is connected to the pulley


227


as pointed out above via connector


231


. A cable


213


has its first end


213




a


connected to a fixed portion of the safety device


210


as shown in FIG.


11


. The cable


213


then passes around the pulley


227


and back into the safety device for tensioning in a manner to be described in further detail hereinafter. A lever


230


is provided on the safety device


210


for tensioning the cable


213


, and ultimately, the lifeline, as in the first embodiment. The lifeline


212


may be a cable, a rope, or any other type of material known and used in the art.




In the second embodiment a slight modification has been made to the lever


230


. (See

FIG. 13.

) In the first embodiment the lever


30


is secured to the outer surface of the cylinder


74


. (See

FIG. 3.

) In the second embodiment the lever


230


is attached to an extension


275


off of the side


274




a


of the cylinder


274


rather than to the cylinder


274


itself as in the first embodiment. Otherwise, although not specifically described herein, the tensioning mechanism functions in the same manner and is comprised of the various disks, spring washer, bolts, etc. on the outside of the safety device


210


similar to the mechanism described with respect to the first embodiment and as shown to the left of the wall


40


in

FIG. 3

with the slight modification described above.




The safety device


210


is comprised essentially of a housing having a front wall


240


and a rear wall


242


interconnected but spaced apart from each other through the use of appropriate nuts and bolts and spacers as with the first embodiment of the invention described above. Extending through the interior of the housing formed by the walls


240


and


242


is an axle


250


. The axle


250


is mounted for rotation within the housing through the use of appropriate bearings secured to the openings formed in the front and rear walls


240


and


242


, respectively.




A drum


262


is fixed to the central portion of the axle


250


within the space between the front wall


240


and the rear wall


242


. The drum


262


is secured to the axle


250


so as to positively rotate therewith. The second end


213


b of the cable


213


is fastened to the drum


262


and the length of the cable winds around the drum


262


. (See

FIG. 12.

) The drum


262


has a helical groove


264


into which the cable


213


winds as the drum


262


rotates. A fixed semi-cylindrical guide member


263


located behind and around a portion of the drum


262


ensures that the cable


213


does not tangle as it is being wound upon the drum


262


.




Located in front of the drum


262


are three axles


314




a


,


314




b


, and


314




c


. The first axle


314




a


is attached between the front wall


240


and the rear wall


242


of the housing and has a wheel


215


rotatably mounted thereon and axially movable relative thereto. The wheel


215


has a groove


217


by which the cable


213


is guided as the cable


213


winds upon the drum


262


. The wheel


215


also acts as a guide to ensure that the cable


213


does not tangle.




The second axle


314




b


is located below the first axle


314




a


and is also attached between the front wall


240


and the rear wall


242


of the housing. Axle


314




b


acts with the wheel


215


and guides the cable


213


as it is being wound upon the drum


262


. The third axle


314




c


is located below the second axle


314




b


and is attached between the front wall


240


and the rear wall


242


. The first end


213




a


of the cable


213


is wrapped around the third axle


314




c


and is secured to itself via connectors


229




a


and


229




b


. (See

FIGS. 11 and 12

.) As indicated above, the cable


213


passes around the pulley wheel


227


. (See

FIG. 10.

) As should be readily apparent to those skilled in the art, a cable capable of supporting only half of the required weight can be utilized since with the drum since a double length of the cable is in use at all times. This allows for the use of a thinner cable and consequently a smaller drum and housing for the safety device


210


. As should also be readily apparent, however, twice as much cable must be wound on the drum to tighten the lifeline by a certain amount. That is, if it is necessary to tighten the lifeline by one foot, two feet of cable must be wound around the drum.




Similarly, the second embodiment of the invention also includes the shock absorber arrangement on the rear wall


242


which can be constructed in essentially the same manner as described above with respect to the first embodiment and as shown to the right in FIG.


3


. In the second embodiment, however, a slight modification has been made to the shock absorber arrangement. (See

FIGS. 14 and 15

.)




In the first embodiment, a pawl


104


is pivotally mounted to the outside surface of the wall


42


so as to pivot about its own pivot point


106


. A spring


108


biases the pawl


104


inwardly through an opening so as to engage the teeth


90


of the disk


88


. A short lever


110


is used to pivot the pawl


106


outwardly away from the teeth


90


against the force of the spring


108


when it is desired to disengage the pawl


104


from the teeth


90


. (See

FIG. 4.

)




In the second embodiment, however, rather than manually activating the lever, itself, the lever


230


is controlled by a button


311


with a stem


311




a


which is biased by a spring


313


.

FIG. 14

shows the button


311


in its inactive state, that is, the button


311


is not depressed and the lever


310


is pivoted clockwise so that the pawl


304


engages the teeth


290




a


and


290




b


on disk


288


, for example.

FIG. 15

shows the button


311


in its active or depressed state, where the lever


310


is engaged by the button stem


311




a


and the lever


310


pivots the pawl


304


about its pivot point


306


, outwardly or counterclockwise, away from the teeth


290




a


and


290




b


. An additional feature found in the second embodiment is a stop mechanism


317


attached to the spring.




The lever


230


, pawl


304


, disk


288


, and spring


308


are arranged within a housing


315


with the button


311


extending outwardly therefrom. The housing is attached to rear wall


242


. This arrangement increases the safety of the mechanism so that the lever is not engaged accidentally. In all other respects the shock absorber arrangement functions in the same manner as the arrangement disclosed in the first embodiment.




The safety device of the second embodiment does not, however, require the use of the additional brake mechanism as shown to the left of

FIGS. 8 and 9

which is normally only necessary when a rope is used as the horizontal lifeline. In all other respects, the second embodiment of the invention shown generally at


210


operates and functions in essentially the same manner as the first embodiment described above.




The present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof and accordingly reference should be made to the appended claims rather than to the foregoing specification as indicating the scope of the invention.



Claims
  • 1. A safety apparatus for use with a lifeline comprised of an elongated rope to be suspended between two fixed supports and placed under a predetermined amount of tension comprising:a housing; a drum with a groove thereon rotatably mounted within said housing; a length of cable cooperating with said rope and having one end extending into said housing and around said drum so that rotation of said drum in a first direction will cause said cable to come under tension; handle means mechanically attached to said drum for manually rotating said drum to tension said cable when said handle means is moved so as to rotate said drum in said first direction; and means automatically allowing said handle means to move without rotating said drum when the tension in said cable reaches a predetermined level.
  • 2. The safety apparatus as claimed in claim 1 wherein said handle means includes a lever.
  • 3. The safety apparatus as claimed in claim 1 further including means for adjusting said predetermined level.
  • 4. The safety apparatus as claimed in claim 1 wherein said means for automatically allowing said handle means to move without rotating said drum when the tension in said cable reaches a predetermined level includes friction brake means.
  • 5. The safety apparatus as claimed in claim 4 further including an axle, said drum and said friction brake means being mounted on said axle.
  • 6. The safety apparatus as claimed in claim 5 wherein said drum is fixedly secured to said axle so as to rotate therewith.
  • 7. The safety apparatus as claimed in claim 6 wherein said friction brake means is comprised of first and second disks coaxial with said axle, said first disk being secured to said axle for positive rotation therewith and said second disk being movable by said handle means.
  • 8. The safety apparatus as claimed in claim 7 further including friction pad means located between said first and second disks.
  • 9. The safety apparatus as claimed in claim 8 further including means for forcing said first and second disks and said friction pad means into contact with each other.
  • 10. The safety apparatus as claimed in claim 1 further including shock absorbing means carried by said housing.
  • 11. The safety apparatus as claimed in claim 10 wherein said shock absorbing means includes friction braking means allowing limited and controlled rotation of said pulley wheel means in a second direction when the tension on said lifeline exceeds a predetermined force.
  • 12. The safety apparatus as claimed in claim 11 further including means for adjusting said predetermined force.
  • 13. The safety apparatus as claimed in claim 1 further including a pulley and means supporting said pulley for rotation, said rope being secured to said pulley supporting means and said cable passing around said pulley.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a Continuation-In-Part of U.S. application Ser. No. 09/316,057 filed May 21, 1999, now U.S. Pat. No. 6,149,132 which is a Continuation-In-Part of prior U.S. application Ser. No. 08/956,879 filed Oct. 23, 1997, now U.S. Pat. No. 5,957,432.

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2956778 Weide et al. Oct 1960 A
3574342 Berns Apr 1971 A
4293121 Wallin Oct 1981 A
4367993 Meigs Jan 1983 A
4483517 Cavalieri Nov 1984 A
4664357 Nishimura May 1987 A
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5332071 Duncan Jul 1994 A
5368281 Skyba Nov 1994 A
5458214 Olson et al. Oct 1995 A
5598900 O'Rourke Feb 1997 A
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Non-Patent Literature Citations (1)
Entry
Fujii Denko Brochure No. 221 (1993).
Continuation in Parts (2)
Number Date Country
Parent 09/316057 May 1999 US
Child 09/716569 US
Parent 08/956879 Oct 1997 US
Child 09/316057 US