Safety device for snowboards

Information

  • Patent Grant
  • 6817619
  • Patent Number
    6,817,619
  • Date Filed
    Tuesday, February 19, 2002
    22 years ago
  • Date Issued
    Tuesday, November 16, 2004
    20 years ago
Abstract
A safety release mechanism for snowboards functions with standard contemporary snowboarding boots and bindings. Bindings that would normally be fastened to the snowboard are instead both fastened to a single binding support platform. A platform retention assembly, fastened to the snowboard, includes preloaded compliant members that form interfaces with contours on the binding support platform. The interfaces prevent the binding support platform from separating from the snowboard except when a force or torque applied to the snowboard exceeds a set threshold. The platform retention assembly also includes firm features that contact firm mating features on the binding support platform to prevent translation of the binding support platform relative to the platform retention assembly in the plane of the snowboard. The firm features and the firm mating features are arranged such that the contacts between them, when projected onto the plane of the snowboard, are all tangent about one mutual center point.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates generally to sports equipment. The present invention relates more particularly to equipment for the sport of snowboarding, and to safety devices used to prevent injury while snowboarding.




2. Background




Snowboarding is a winter sport that has gained in global popularity and is now commonly practiced at most ski resorts in the United States. Many Americans have already purchased equipment for snowboarding. This equipment usually includes a snowboard, snowboarding boots, and bindings to attach the snowboarding boots to the snowboard.




Two general types of snowboard bindings are owned by Americans today: “strap-in” snowboard bindings and “click-in” snowboard bindings. Both types of bindings are attached to the snowboard by threaded fasteners and are not removed from the snowboard during use. Neither type of binding is designed to separate from the snowboard under the force of a crash.




With strap-in bindings, the snowboarding boot is attached to the bindings by straps that must be connected and tightened. The straps must be loosened and/or disconnected to detach the snowboarding boots from the bindings. Strap-in bindings also serve to structurally reinforce the snowboarder's ankles while snowboarding (i.e. when the straps are tightened). Because the strap-in bindings provide the necessary rigidity around the snowboarder's ankles, the snowboarding boots need not be designed to be rigid or stiff. Therefore, the snowboarding boots that are designed to be compatible with strap-in bindings can be designed to be comfortable for normal walking. However, the feature facilitating comfortable boot design does not significantly enhance safety while snowboarding nor significantly reduce the chance of injury while snowboarding. Contemporary strap-in bindings are not designed to allow the separation of the boots from the snowboard under the force of a crash.




Click-in bindings better facilitate the intentional attachment and detachment of the snowboarding boots to and from the bindings. With click-in bindings, the snowboarding boots are specially designed or adapted to attach to the bindings, and detach from the bindings, upon a specific intentional action accomplished by the snowboarder. A snowboarder typically needs to detach one foot from the snowboard at the bottom of the ski slope to enable the snowboarder to push that foot against the snow for self-propulsion to the ski lift. The snowboarder must then reattach the disconnected foot to the snowboard after arriving at the top of the ski slope. Therefore, the ease of intentional detachment and reattachment can be an important performance characteristic of snowboard bindings. However, snowboarding boots that are specially designed to function with click-in bindings are typically very stiff because the boot must provide the ankle reinforcement necessary for snowboarding, without the additional structural support provided by strap-in bindings. Consequently such boots are less comfortable for walking than boots designed for use with strap-in bindings. Moreover, the feature facilitating intentional disconnection of the boots from the bindings does not significantly enhance safety nor significantly reduce the chance of injury. Contemporary click-in bindings are not designed to allow the separation of the boots from the snowboard under the force of a crash.




In contrast with snowboarding equipment, skiing equipment has evolved to include sophisticated safety release mechanisms in the bindings that attach ski boots to skis. These safety release mechanisms have prevented many ski-related injuries. However, such safety release mechanisms are absent in commercially available snowboarding equipment.




One reason why commercially available snowboard bindings have not yet evolved to include safety release mechanisms is the presence of at least one additional important design requirement: the need for simultaneous release of both bindings (one for each of the snowboarder's two feet) under the force of a crash. The release mechanisms that are typical of contemporary ski equipment do not satisfy that important design requirement. Therefore, there is a need for a practical safety release mechanism for snowboard bindings that can ensure simultaneous release of the bindings for both feet under the force of a crash. Furthermore, because of widespread fear among the purchasers of snowboarding equipment of the risk of injury associated with the release of only one snowboard binding and not the other, there is a commercial need for the safety release mechanism to provide clearly apparent and visually verifiable certainty in the simultaneity of the release.




Attempts have been made in the prior art to design a practical safety release mechanism for snowboard bindings. These designs seem to have been inspired by the safety release mechanisms developed for ski bindings, since their focus remains on the separation of each individual boot from all or part of its binding. The attempts have not contemplated a safety release that could separate standard snowboard bindings, including contemporary strap-in bindings, from the snowboard in response to the forces of a crash. Furthermore, prior art bindings for individual boots that release when that boot is twisted or lifted may not release when the snowboarder's entire trunk is twisted by the snowboard. When the torque applied by the snowboard to the snowboarder is about an axis normal to the snowboard, but is a torque about the longitudinal axis of the snowboarder's entire body rather than the twisting of an individual foot, prior art bindings for individual boots may perceive this torque as a lateral shear force in the plane of the snowboard and consequently may not release. Many snowboarders suffer injuries to their lower spine as a result of such torques. Thus, there is a need for a safety release mechanism that will release when a torque about an axis normal to the snowboard, but about the snowboarder's entire trunk rather than the twisting of an individual foot, exceeds a given threshold. Many prior art designs have been variants of click-in bindings that usually require the snowboarder to wear a specially designed or adapted boot. Many Americans have already purchased snowboard boots that they chose because of comfort, warmth, or style. Accordingly there is a need for a new safety release mechanism that will reduce the forces and torques applied to the snowboarder's legs and trunk during a crash, but will not render already-purchased snowboarding boots and bindings obsolete.




ADVANTAGES OF THE INVENTION




The disclosed invention provides a novel and effective safety device for snowboards. A preferred embodiment of the disclosed invention provides a safety release mechanism that has the advantage of being able to function with standard, already-purchased, contemporary snowboarding boots and bindings. Another advantage of the disclosed invention is that it provides a safety release mechanism that is responsive to crash forces and torques occurring in directions that are most likely to result in injury while snowboarding. For example, the disclosed invention has the advantage that it will release when a crash torque about an axis normal to the snowboard exceeds a given threshold, even where that torque is about trunk of the snowboarder's entire body rather than the twisting of an individual foot. A further advantage of the disclosed invention is that it provides a safety release mechanism having a force threshold for release that can be adjusted according to the magnitude of crash forces and torques that are expected for a particular snowboarder. For example, the force threshold for release can be adjusted according to the weight and ability level of the snowboarder. A further advantage of the disclosed invention is that it provides clearly apparent and visually verifiable certainty to a potential purchaser that, in the event of a crash, both bindings must always either release simultaneously or else not release at all. A further advantage of the present invention is that it provides a safety release mechanism that reduces the leverage that external objects can apply to the snowboarder's legs and trunk during and after a crash. A preferred embodiment of the present invention has the added advantage of continuing to prevent excessive spreading or crossing of the snowboarder's legs even after a safety release has occurred. Additional advantages and features of the invention will become apparent from the description that follows, and may be realized by means of the instrumentalities and combinations particularly pointed out in the appended claims.




SUMMARY OF THE INVENTION




According to one aspect of the invention, bindings that would normally be fastened to the snowboard are instead both fastened to a binding support platform. A platform retention assembly is fastened to the snowboard. The platform retention assembly includes preloaded compliant members that form interfaces with contours on the binding support platform. The interfaces prevent the binding support platform from separating from the platform retention assembly except when a force or torque applied to the snowboard exceeds a set threshold (i.e. except under crash conditions). The platform retention assembly includes firm members, surfaces, or edges that contact firm mating members, surfaces, or edges on the binding support platform to prevent pure translation of the binding support platform relative to the platform retention assembly in the plane of the snowboard. The firm members, surfaces, or edges, and the firm mating members, surfaces, or edges are arranged such that the contacts between them, when projected onto the plane of the snowboard, are all tangent about one mutual center point.




According to another aspect of the invention, a platform retention plate is fastened to the snowboard. The binding support platform is part of a binding support platform assembly that includes preloaded compliant members that form interfaces with contours on the platform retention plate. The interfaces prevent the binding support platform assembly from separating from the platform retention plate except when a force or torque applied to the snowboard exceeds a set threshold (i.e. except under crash conditions). The platform retention plate includes firm members, surfaces, or edges that contact firm mating members, surfaces, or edges on the binding support platform assembly to prevent pure translation of the binding support platform assembly relative to the platform retention plate in the plane of the snowboard. The firm members, surfaces, or edges, and the firm mating members, surfaces, or edges are arranged such that the contacts between them, when projected onto the plane of the snowboard, are all tangent about one mutual center point.




Different practical applications of the invention can enhance various metrics of performance. For example, according to one practical application of the invention, the preload force of three or more of the preloaded compliant members that facilitate retention of the binding support platform can be adjusted simultaneously by setting the position of a single centralized component. According to another practical application of the invention, snow and debris are excluded from the retention mechanism and interfaces by a cover. Yet; according to another practical application of the invention, longitudinal flexibility is enhanced by leaving the retention mechanism uncovered and thereby arriving at a lower profile design. According to another practical application of the invention, longitudinal flexibility is enhanced by separating the platform retention plate into two plates, or separating the plate underlying the platform retention assembly into two pieces (each fastened to the snowboard). According to another practical application of the invention, cost is reduced by limiting the number of preloaded compliant members to three. Yet, according to another practical application of the invention, four interfaces are located near the corners of the binding support platform to enhance the transfer of controlling torques from the snowboarder to the snowboard.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a top view of a typical snowboard of the prior art.





FIG. 2

is a side view of a typical snowboard of the prior art.





FIG. 3

is a top view of a preferred embodiment of the disclosed invention when mounted on a snowboard.





FIG. 4

is a side view of a preferred embodiment of the disclosed invention when mounted on a snowboard.





FIG. 5

is an underside view of the binding support platform in a preferred embodiment of the disclosed invention.





FIG. 6

is a top view of the platform retention assembly in a preferred embodiment of the disclosed invention.





FIG. 7

is a cross-sectional illustration of the adjustable and releasable connection between the platform retention assembly and one interior corner of the binding support platform in a preferred embodiment of the disclosed invention, as viewed from above.





FIG. 8

is a cross-sectional illustration of the connection between the platform retention assembly and one interior corner of the binding support platform in a preferred embodiment of the disclosed invention, as viewed from below.





FIG. 9

is a simplified cross-sectional illustration of the interface between the platform retention assembly and a contour of one interior corner of the binding support platform in a preferred embodiment of the disclosed invention, as viewed from the side.





FIG. 10

is a top view of a platform retention assembly in a preferred embodiment of the disclosed invention that better accommodates longitudinal bending while reducing torque backlash.





FIG. 11

is a top view of another preferred embodiment of the disclosed invention that better accommodates longitudinal bending, viewed mounted on a snowboard.





FIG. 12

is a side view of a preferred embodiment of the disclosed invention that better accommodates longitudinal bending, viewed mounted on a snowboard.





FIG. 13

is a top view of a platform retention assembly in a preferred embodiment of the disclosed invention that better accommodates longitudinal bending.





FIG. 14

is an underside view of the binding support platform in a preferred embodiment of the disclosed invention that better accommodates longitudinal bending.





FIG. 15

is a top view of the platform retention assembly of a lower cost alternative embodiment of the disclosed invention.





FIG. 16

is an underside view of the binding support platform of a lower cost alternative embodiment of the disclosed invention.





FIG. 17

is an underside view of the binding support platform of a preferred embodiment of the disclosed invention in which the binding support platform and most of the retention mechanism form a single assembly.





FIG. 18

is a top view of the platform retention plate of a preferred embodiment of the disclosed invention in which the binding support platform and most of the retention mechanism form a single assembly.





FIG. 19

is a simplified side-view cross-sectional illustration of the interface between the binding support platform assembly and one retention contour on the platform retention plate, in a preferred embodiment of the disclosed invention in which the binding support platform and most of the retention mechanism form a single assembly.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION




Referring now to

FIG. 1

, a top view of a typical snowboard


1


of the prior art is shown. The snowboard


1


has a leading edge


2


, a trailing edge


3


, a left edge


4


, and a right edge


5


. Direction axis X and direction axis Y are indicated in

FIG. 1

, and will be used consistently when describing directions anywhere in this specification. Direction X always points longitudinally with respect to the snowboard, whereas direction axis Y always points laterally with respect to the snowboard. Both direction axis X and direction axis Y are parallel with, but not necessarily co-planar with, the top surface of snowboard


1


. A leading group of shallow threaded holes


6


is provided to facilitate fastening of one binding to the snowboard, and a trailing group of shallow threaded holes


7


is provided to facilitate fastening of the other binding to the snowboard.





FIG. 2

shows a side view of a typical snowboard


1


of the prior art. Direction axis Z and direction axis X are indicated in

FIG. 2

, and will be used consistently when describing directions anywhere in this specification. Direction Z always points vertically upwards with respect to the snowboard, and is normal to the top surface of snowboard


1


.




Contemporary snowboards are designed to predominately facilitate sliding in the X and −X directions, but also to allow sliding in other directions. One way that sliding in the X and −X directions is preferentially facilitated by contemporary snowboard design is through choice of aspect ratio that is, the snowboard is longer along the X axis than it is wide along the Y axis. Typical snowboard aspect ratios serve to enhance the interaction of edges


4


and


5


with the underlying snow or ice. A second way that sliding in the X and −X directions is preferentially facilitated by the snowboard design is by the existence of rocker curves


8


and


9


. Rocker curves


8


and


9


prevent leading edge


2


and trailing edge


3


from interacting with the underlying snow or ice, and allow the snowboard to more easily travel over surface discontinuities when traveling in the X or −X direction.





FIG. 3

shows a top view of a preferred embodiment of the disclosed invention when mounted on a snowboard.

FIG. 4

shows a side view of the same preferred embodiment. The preferred embodiment includes a binding support platform


10


having regions


11


,


12


, and


13


. The top surface of region


13


of the binding support platform is raised in the view of

FIG. 3

, relative to the top surface of regions


11


and


12


. This relationship is apparent in FIG.


4


. Region


11


of binding support platform


10


includes a group of shallow threaded holes


15


that are functionally similar to group


7


in the prior art. Region


12


of binding support platform


10


includes a group of shallow threaded holes


14


that are functionally similar to group


6


in the prior art. The shallow threaded holes of groups


14


and


15


facilitate the fastening of conventional bindings to binding support platform


10


. The conventional bindings are then used to attach the snowboarder's boots to binding support platform


10


in the same way that conventional bindings are used to attach the snowboarder's boots to the snowboard in the prior art. The shape of regions


11


and


12


optionally can be changed from that shown, so long as an adequate structural medium is maintained in which to locate and support a fastening means for the bindings (e.g. a fastening means such as the threaded hole groups


14


and


15


).




In a preferred embodiment, binding support platform


10


includes internal contours or facets in region


13


that interface with preloaded compliant members of an underlying platform retention mechanism. These interfaces serves to retain the binding support platform on the snowboard during normal use (i.e. except when crash forces exceed a certain threshold). In that preferred embodiment, the platform retention mechanism underlying region


13


is a separate assembly that includes plate


21


and remains fastened to the snowboard even if binding support platform


10


separates from the retention mechanism under crash conditions.




In the embodiment of

FIG. 3

, region


13


of the binding support platform is optionally designed to also serve as a cover to exclude snow and debris from the region of the retention mechanism. The cover need not be square in shape; its shape could be rounded or otherwise externally styled around or above the retention mechanism. An access hole that facilitates adjustment and setting of release force threshold is optionally covered by cap


16


to exclude snow and other debris. Binding support platform


10


optionally includes a separate window


20


through which to view threshold release force adjustment and setting.




Region


13


of the binding support platform need not serve any dual purpose as a cover; rather, region


13


optionally can be made lighter and more flexible by intentionally including holes and other regions of reduced coverage. There is also considerable design freedom in choosing the thickness and material for the binding support platform. Suitable materials include composite materials such as fiberglass, carbon fiber reinforced epoxy, and other fiber reinforced composites, high strength plastics, and metals. Furthermore, the designer has the freedom to use changes in geometry, such as localized changes in thickness, holes, slots, and ribs, in order to reach an engineering compromise between the need for high lateral and torsional stiffness in certain areas of the binding support platform, versus the desired characteristic of longitudinal flexibility over its total length.




The aforementioned engineering compromise can be more specifically described by reference to FIG.


3


. In the preferred embodiment shown, there is a need for high lateral and torsional stiffness in the area between the group of shallow holes


14


and the two leading interior corners of region


13


of binding support platform


10


. There is also a need for high lateral and torsional stiffness in the area between the group of shallow holes


15


and the two trailing interior corners of region


13


of binding support platform


10


. However, longitudinal compliance to flexing of the underlying snowboard is desired over the length of the binding support platform. The preferred embodiment shown in FIG.


3


and

FIG. 4

shows an example of changes in geometry that can be made to enhance the outcome of the aforementioned engineering compromise. The preferred embodiment shown in FIG.


3


and

FIG. 4

optionally includes vertical stiffening ribs


17


and


18


, and vertical slots


22


-


25


on the sides of the binding support platform


10


in region


13


. Optional vertical slots


22


-


25


are included to enhance the overall longitudinal flexibility of this preferred embodiment without sacrificing lateral or torsional stiffness in the aforementioned regions where such stiffness is desired. Optional stiffening ribs


17


and


18


increase the lateral stiffness of the bottom edge of the binding support platform


10


in region


13


, to compensate for an undesired increase in lateral flexibility of the bottom edge that would otherwise result from the inclusion of vertical slots


22


-


25


.




The top surface of region


13


can optionally include traction-enhancing texturing or holes, slip resistant pads or matting, and/or adhesive. Such traction enhancing surfaces may be used to reduce slippage when surface


13


is incidentally or intentionally stepped on for balance (or rest) while the snowboarder uses one detached foot for self-propulsion. Region


13


of binding support platform


10


is shown with a traction enhancing texture in the embodiment of FIG.


3


and FIG.


4


.




A preferred embodiment of the disclosed invention includes an optional leash


19


that is shown in FIG.


3


and

FIG. 4

having one end attached to the snowboard and the other end attached to the binding support platform. Leash


19


is intended to prevent runaway of the snowboard too far from the snowboarder if the binding support platform (to which the snowboarder is attached) separates from the snowboard during a crash. It is possible to attach one end of optional leash


19


to plate


21


of the platform retention assembly rather than to the snowboard. It is also possible to attach the other end of optional leash


19


to a binding or to the snowboarder rather than to binding support platform


10


.





FIG. 5

shows the underside of the binding support platform of the same preferred embodiment that is shown in FIG.


3


and FIG.


4


. Surface


32


is the underside of region


11


. Surface


33


is the underside of region


12


. Surface


31


covers the underside of region


13


, and is recessed in this view. Cover surface


31


is included optionally to exclude snow and other debris, however it is also an important structural member in this particular embodiment because of the presence of optional vertical slots


22


-


25


. In this preferred embodiment, interior corners


26


-


29


of the binding support platform include three dimensional contours or facets for interfacing with a retention mechanism that will be described below. In this preferred embodiment, binding support platform


10


is a single piece frame with no moving parts. Access hole


30


through optional cover surface


31


can be seen in

FIG. 5

although it was covered by optional cap


16


in FIG.


3


.





FIG. 6

shows a top view of the platform retention assembly in a preferred embodiment of the disclosed invention. Underlying plate


21


holds together platform retention assembly


45


in this embodiment. There is considerable design freedom in choosing the thickness and material for underlying plate


21


, so as to arrive at an engineering compromise between the need for adequate stiffness and the desired characteristic of overall longitudinal flexibility, subject to cost constraints imposed by the market for the product. A practical choice having low cost is to select a thin sheet of spring steel. Groups


34


and


35


of through-holes and slots are positioned and dimensioned to facilitate fastening of plate


21


to groups


6


and


7


of shallow threaded holes on the top surface of snowboard


1


. If special fasteners, that allow sliding in the X direction but do not allow separation in the Z direction, are used in the slots of group


35


while standard fasteners are used in group


34


, then the overall longitudinal flexibility of the preferred embodiment can be practically enhanced. Examples of standard fasteners include standard bolts and machine screws. An example of a special fastener is a modified machine screw having a lower threaded portion and an upper unthreaded portion. The lower threaded portion has a smaller diameter than the upper unthreaded portion. The boundary between the lower threaded portion and the upper unthreaded portion serves as an insertion stop or limiter that limits insertion of the machine screw as it is tightened. The upper unthreaded portion is capped by a driving head that protrudes radially sufficiently to prevent Z motion of plate


21


, and the unthreaded portion itself is dimensioned to allow X direction sliding motion of slots in group


35


but to prevent Y direction sliding. Such dimensioning is obtained if the upper unthreaded portion of the special fastener has a diameter nearly equal to the width of one individual slot in group


35


a dimensioning well known in the art as a “slip fit.”




In the preferred embodiment of

FIG. 6

, raised ribs


36


-


39


rise in the Z direction from the surface of plate


21


. Ribs


36


-


39


can be separate parts attached to plate


21


by standard fasteners such as machine screws inserted from the back of plate


21


, by welding, or by a strong adhesive in the case where ribs


36


-


39


are fitted into recessed groves in plate


21


to increase the shear strength of the bond. Alternatively, plate


21


can be molded or formed to include ribs


36


-


39


as a single part. Since ribs


36


-


39


of the preferred embodiment of

FIG. 6

are curved, if the ribs are to be manufactured by press forming then holes may be required in plate


21


to prevent warping and other distortion of the plate. The outside edges of ribs


36


-


39


contact the inside edges of region


13


of binding support platform


10


, preventing “pure” lateral and longitudinal motion of binding support platform


10


in the X-Y plane relative to plate


21


. What is meant by “pure” lateral and longitudinal motion of binding support platform


10


in the X-Y plane, is lateral or longitudinal motion relative to plate


21


occurring without separation of binding support platform


10


away from plate


21


in the Z direction. The ribs


36


-


39


do not, by themselves, prevent motion of binding support platform


10


relative to plate


21


in the Z direction. In the preferred embodiment shown in

FIG. 6

, ribs


36


-


39


are curved and arranged in a single circle in the X-Y plane so that they do not, by themselves, prevent rotation of binding support platform


10


relative to plate


21


about the Z axis. The ribs


36


-


39


are also given some vertical curvature in the outer surface of their cross-sectional aspect so that they do not, by themselves, prevent rotation of binding support platform


10


relative to plate


21


about the X axis or Y axis (as would occur if binding support platform


10


separated from plate


21


as a result of a torque about the X axis or Y axis). In another preferred embodiment, ribs


36


-


39


are replaced by discrete pegs rising from the surface of plate


21


and having outside edges that are arranged to be tangent about one mutual center point in the X-Y plane.




In the preferred embodiment of

FIG. 6

, adjustable preloaded plunger assemblies


40


-


43


are part of platform retention assembly


45


and are fastened to plate


21


. In this embodiment, the preload forces of all plunger assemblies are simultaneously adjusted by the rotation and locking of a single adjustment cam


44


. However, in another embodiment the preload force of each plunger assembly is individually adjusted, for example, by turning and locking a threaded adjustment plunger. In the embodiment of FIG.


6


and

FIG. 7

, the locked position of adjustment cam


44


corresponds to the setting of release force threshold, with such setting observable on scale


54


which is comprised of marks on the surface of plate


21


.





FIG. 7

is a cross-sectional illustration of the adjustable and releasable connection between platform retention assembly


45


and one interior corner of binding support platform


10


in a preferred embodiment of the disclosed invention, as viewed from above. The hatched area is a cross section (in an X-Y plane) of inner corner


29


of the binding support platform, as viewed from above. We see in this view that each preloaded plunger assembly in the preferred embodiment of

FIG. 7

includes a housing


59


, a spring


48


, a sliding adjustment plunger


47


, and a sliding retention plunger


46


. In this embodiment, the adjustment cam


44


is designed to be rotated using a forked tool having two or three prongs that mate with opposing radial slots such as slot


49


in cam


44


. Adjustment cam


44


is locked into place by the action of a locking mechanism such as bolt


50


and lock washer


51


.




In the preferred embodiment of

FIG. 7

, preloaded spring


48


presses the retention plunger


46


against tilted facets


52


and


53


. Tilted facets


52


and


53


form part of a three dimensional contour adjacent to inner corner


29


of binding support platform


10


. In the embodiment of

FIG. 7

, facets


52


and


53


are seen to form a 90° interior angle with respect to each other in the X-Y plane. However, facets


52


and


53


could be oriented to have any interior angle with respect to each other in the X-Y plane less than 180° but large enough to accept plunger


46


. Larger angles in the X-Y plane enable release of binding support platform


10


at lower torques about the Z axis, whereas smaller angles raise the release threshold for torques about the Z axis.




In the preferred embodiment of

FIG. 7

, facets


52


and


53


are also tilted with respect to the Z axis so that retention plunger


46


will impart a retention force to binding support platform


10


that can resist limited separation forces in the Z direction and therefore also resist limited separation torques about the X axis and Y axis. If facets


52


and


53


were not tilted with respect to the Z axis, but were instead made parallel to the Z axis, then the only retention force available to resist vertical separation forces and torques would be the force of friction at the interface between the facets and retention plunger


46


. However, when facets


52


and


53


are oriented in the design to form an angle relative to the Z axis, that angle grossly affects the vertical force or torque that is required to overcome the force imparted by retention plunger


46


. The specifics of this effect will be described in greater detail below, with reference to FIG.


9


.




Based on the foregoing description, it should now be apparent to a skilled artisan that selection of the angular orientation of facets


52


and


53


gives the designer the freedom to predetermine a ratio of release thresholds for out-of-plane torque versus in-plane torque, within a wide range. The absolute release threshold for both can then be easily adjusted by the user by adjustment of cam


44


(within a range set by the designer through selection of the stiffness and length of spring


48


and the stroke of adjustment cam


44


).





FIG. 8

is a cross-sectional illustration of the connection between platform retention assembly


45


and interior corner


29


of binding support platform


10


, as viewed from below in a preferred embodiment. Structural supports


55


and


56


for a preloaded plunger assembly are seen in cross-section in

FIG. 8

, as viewed cut away in an X-Y plane from plate


21


. Facets


57


and


58


of interior corner


29


of binding support platform


10


are visible in

FIG. 8

, because facets


57


and


58


are visible from below in this embodiment. It should be clearly understood that facets


57


and


58


are not the same as facets


52


and


53


. Facets


52


and


53


are not visible from below; rather facets


52


and


53


would be visible from above in the preferred embodiment if not obscured by the top surface of region


13


of binding support platform


10


. Unlike facets


52


and


53


, facets


57


and


58


do not affect the threshold release forces and torques in this preferred embodiment. Rather, facets


57


and


58


serve only to enable forcible reattachment of binding support platform


10


onto platform retention assembly


45


(for example, after a release), without requiring the user to first loosen cam


44


. To accomplish such forcible reattachment, the user first positions binding support platform


10


over platform retention assembly


45


such that facets


57


and


58


of each interior corner rest on the tips of the plurality of retention plungers


46


, and then the user presses down on binding support platform


10


(usually by standing or jumping on it) so that it is forced in the −Z direction. After forcible reattachment, the plurality of retention plungers


46


are no longer in contact with facets


57


and


58


of each interior corner of the binding support platform; rather, the retention plungers are again spring loaded against facets


52


and


53


of each interior corner. The specifics of this change will be described in greater detail below, with reference to FIG.


9


.





FIG. 9

is a simplified cross-sectional illustration of the interface between platform retention assembly


45


and a single facet


52


of a contour in one interior corner of binding support platform


10


, as viewed from the side.

FIG. 9

is described as “simplified” for four reasons. First, interior corner


29


of binding support platform


10


is viewed in cross-section but the retention plunger


46


is not. The cross section is taken in an X-Z plane near the point where retention plunger


46


touches facet


52


. Second, retention plunger


46


appears in

FIG. 9

as it would appear if it contacted facet


52


at a point on the plunger's vertical longitudinal bisecting plane. However, according to the aforedescribed preferred embodiment, retention plunger


46


contacts facet


52


at a point on a non-vertical longitudinal bisecting plane of the plunger. Third, the plunger assembly in

FIG. 9

is shown in a pure side view, as if the plunger assembly housing


59


were oriented parallel to the X axis. Actually, the plunger assembly may be at a significant angle with respect to the X axis in a preferred embodiment, so as to appear shorter in

FIG. 9

if the figure were not simplified. For example, in the preferred embodiment shown in FIG.


6


and

FIG. 8

, the plunger assemblies


40


-


43


are oriented at 45° angles with respect to the X axis. Fourthly, all lines representing adjacent facets


53


and


58


have been eliminated to present an uncluttered and simple illustration of the interface of plunger


46


with a single facet.

FIG. 9

shows (in simplified view) how, in a preferred embodiment, the interface between retention plunger


46


and facet


52


helps to retain one interior corner of binding support platform


10


against the action of a limited separating torque or force in the Z direction. However, the simplifications made to

FIG. 9

prevent it from showing how the interfaces between retention plunger


46


and facets


52


and


53


serve to resist limited torques about the Z axis. That aspect of the aforedescribed preferred embodiment was more clearly described earlier with reference to FIG.


7


.




Referring now to

FIG. 9

, it can be seen that facet


52


of a preferred embodiment is tilted with respect to the vertical (Z) axis. If facet


52


were not tilted with respect to the Z axis, but were instead made vertical (parallel to the Z axis), then the only retention force produced by the interface (of retention plunger


46


and facet


52


) to resist vertical separation forces and torques would be the force of friction. However, when facet


52


is oriented in the design to form an angle relative to the Z axis, that angle grossly affects the vertical force or torque that is required to overcome the force imparted by retention plunger


46


. Specifically, if the angle of facet


52


is tilted in the design to appear steeper as viewed in

FIG. 9

, then the retention threshold for vertical separation forces and torques will be reduced. Conversely, if the angle of facet


52


is tilted in the design to appear less steep as viewed in

FIG. 9

, then the retention threshold for vertical separation forces and torques will be increased.





FIG. 9

also more clearly shows how a single facet


57


can contribute to the previously described attribute of this preferred embodiment that binding support platform


10


is capable of forcible reattachment to platform retention assembly


45


. To accomplish forcible reattachment, the user first places binding support platform


10


on platform retention assembly


45


such that facet


57


is resting on top of retention plunger


46


. Next, the user presses down on binding support platform


10


so that retention plunger


46


is momentarily forced to the left (as viewed in FIG.


9


), and then, as the retention plunger again moves to the right, the point of contact between retention plunger


46


and binding support platform


10


moves from facet


57


to facet


52


. If the designer chooses a material for fabricating binding support platform


10


that has insufficient stiffness or toughness to prevent unacceptable wear or distortion at the locations where contact is made with retention plungers


46


(for example, wear occurring after several forcible reattachments), then the facets or three dimensional contours can be made of, covered by, plated with, or coated with a different material having better wear characteristics.





FIG. 10

description shows a platform retention assembly


70


of an alternative embodiment of the disclosed invention that has increased longitudinal flexibility. Platform retention assembly


70


includes a two-piece underlying plate having plate pieces


60


and


61


connected by sliding joints


66


and


67


. The cross-sectional profile of sliding joints


66


and


67


is fashioned to include a mating groove or step that allows sliding in the X direction but prevents relative motion in the Z direction and Y direction between plate pieces


60


and


61


. Alternatively, plate piece


61


could be fashioned to include local overhanging top plates or protrusions in the regions of the sliding joints, to overlap plate piece


60


and prevent it from lifting in the Z direction relative to plate piece


61


in the regions of the sliding joints. The sliding joints


66


and


67


allow sliding in the X direction to enhance the longitudinal flexibility of platform retention assembly


70


when standard fasteners are used to fasten the slots of groups


34


and


35


to the snowboard. In contrast with the embodiment of

FIG. 6

where special fasteners are optionally used to enable sliding in the X direction at slots


35


, the embodiment of

FIG. 10

spreads out the points of siding contact laterally (in the Y direction). When the points of sliding contact are spread laterally, the clearance that is necessary to permit sliding in the sliding joint will cause less backlash in the torque transfer from rider to snowboard during normal use than it would if the points of sliding contact were closer together. Lateral spreading of the points of sliding contact is therefore desirable because it enhances the snowboarder's ability to control the snowboard by applying torques through the safety device to the snowboard with less backlash.




The embodiment of

FIG. 10

also better facilitates longitudinal bending because ribs


37


and


38


have been replaced by vertical pegs


68


and


69


that have a shorter longitudinal dimension (i.e. shorter dimension along the X axis). Like ribs


37


and


38


, vertical pegs


68


and


69


resist pure lateral sliding of the binding support platform, and are positioned in a circular arrangement with ribs


36


and


39


to permit rotation about the Z axis. Vertical pegs


68


and


69


are also given some vertical curvature (i.e. their outside surface that is slightly curved in the Y-Z plane) so as to permit lifting of one edge of binding support platform


10


in the Z direction (as would occur if binding support platform


10


separated from the snowboard as a result of a torque about the X axis). Slots


62


-


65


also help facilitate longitudinal bending of plate piece


60


in the embodiment of FIG.


10


.




Another preferred embodiment that better facilitates longitudinal bending is shown in

FIGS. 11-14

. Longitudinal bending is facilitated in the preferred embodiment of

FIGS. 11-14

because region


13


of binding support platform


71


does not protrude in the Z direction relative to the level of regions


11


and


12


. The low vertical profile of binding support platform


71


in the embodiment of

FIGS. 11-14

is achieved because the binding support platform does not cover preloaded plunger assemblies


74


-


77


. Preloaded plunger assemblies


74


-


77


are fastened to underlying plates


72


and


73


in this embodiment. Underlying plates


72


and


73


are fastened to the snowboard by standard fasteners passing through holes and/or slots in groups


34


and


35


and anchoring in shallow threaded holes of groups


6


and


7


in snowboard


1


. Underlying plates


72


and


73


longitudinally extend beyond of the leading and trailing edges of binding support platform


71


in this embodiment, and preloaded plunger assemblies


74


-


77


are fastened to areas of underlying plates


72


and


73


that are not covered by binding support platform


71


. Whereas the preferred embodiments shown in

FIGS. 5-8

, and

FIG. 10

included preloaded plunger assemblies that were located within region


13


and that were oriented to have their retention plungers pointed outward, the preloaded plunger assemblies


74


-


77


of the preferred embodiment shown in

FIGS. 11-14

are located outside of region


13


and are oriented to have their retention plungers pointing inward. Because of the location and orientation of preloaded plunger assemblies


74


-


77


, the preferred embodiment shown in

FIGS. 11-14

does not include a single adjustment cam capable of simultaneously adjusting the preload force of each plunger assembly. Instead, the preload force of each plunger assembly


74


-


77


is individually adjusted in the embodiment of

FIGS. 11-14

by turning and locking a threaded adjustment plunger pertaining to each preloaded plunger assembly


74


-


77


.




In the preferred embodiment of

FIGS. 11-14

, the retention plungers of preloaded plunger assemblies


74


-


77


interface with contours


78


-


81


that are part of or fastened to binding support platform


71


. In the embodiment of

FIGS. 11-14

, contours


78


-


81


include facets (similar to facets


52


and


53


shown in

FIG. 7

) that are oriented so that the interfaces between preloaded plunger assemblies


74


-


77


and contours


78


-


81


can resist limited torques about the Z axis and limited separation forces in the Z direction. The interfaces between the retention plungers of preloaded plunger assemblies


74


-


77


and contours


78


-


81


of the binding support platform


71


also allow the binding support platform


71


to release from underlying plates


72


and


73


if separation torques or forces encountered while snowboarding exceed a threshold. The threshold is set by the designer's choice of angular orientation for facets in contours


78


-


81


and by the user's adjustment of each retention plunger's preload force. To prevent runaway of the snowboard in the event of release, the preferred embodiment of

FIGS. 11-14

optionally includes leash


19


that is shown in

FIG. 11

having one end attached to underlying plate


73


and the other end attached to the binding support platform.




In the preferred embodiment of

FIGS. 11-14

, binding support platform


71


includes downwardly protruding ribs


84


-


87


that are part of or are fastened to the underside of region


13


of binding support platform


71


. Downwardly protruding ribs


84


-


87


contact the inner edges


82


and


83


of underlying plates


72


and


73


, and thereby prevent binding support platform


71


from translating purely in the X-Y plane relative to the snowboard. Inner edges


82


and


83


of underlying plates


72


and


73


are curved and arranged so that contacts with downwardly protruding ribs


84


-


87


are all tangent about one mutual center point and so do not, by themselves, prevent rotation of binding support platform


71


about the Z axis relative to the snowboard.




In an alternative embodiment, the radius of curvature of inner edges


82


and


83


could be reduced such that inner edges


82


and


83


form the common inner edge of a large circular hole in a single underlying plate formed by the joining of underlying plates


72


and


73


along their lateral edges. However, the separation of underlying plates


72


and


73


in the preferred embodiment of

FIGS. 11-14

is desirable because that separation enhances longitudinal flexibility. In another alternative embodiment, downwardly protruding ribs


84


-


87


could be removed from region


13


of binding support platform


71


, being replaced by upwardly protruding ribs or pegs attached to and rising from underlying plates


72


and


73


adjacent to preloaded plunger assemblies


74


-


77


(or as part of the housing of each preloaded plunger assembly). However, the more central location of ribs


84


-


87


in the preferred embodiment of

FIGS. 11-14

is desirable because it allows mating edges


82


and


83


to have more curvature while still being in circular arrangement to permit rotation about the Z axis. Sufficient curvature of inner edges


82


and


83


enables ribs


84


-


87


to effectively resist pure lateral translation of binding support platform


71


relative to the snowboard.




In the preferred embodiment of

FIGS. 11-14

, downwardly protruding ribs


84


-


87


also optionally perform a helpful function as a positioning template when underlying plates


72


and


73


are fastened to the snowboard. During one optional procedure for fastening underlying plates


72


and


73


to the snowboard, underlying plate


73


is first firmly fastened to the snowboard using the through holes in group


34


, while underlying plate


72


is temporarily loosely fastened to the snowboard using the through slots in its group


35


. Next, the adjustable preload forces of plunger assemblies


74


-


77


are temporarily reduced as much as possible. Next, binding support platform


71


is positioned over the firmly fastened underlying plate


73


so that downwardly protruding ribs


85


and


87


are in simultaneous contact with inner edge


83


. Next, underlying plate


72


is slid under binding support platform


71


until it is positioned such that inner edge


82


is in simultaneous contact with downwardly protruding ribs


84


and


86


. Next, underlying plate


72


is held in position while binding support platform


71


is temporarily removed, and the fasteners fastening underlying plate


72


to the snowboard are tightened.




The preferred embodiments shown in

FIGS. 5-8

,

FIG. 10

, and

FIGS. 11-14

all include four preloaded plunger assemblies. An alternative embodiment, illustrated in

FIGS. 15 and 16

, includes only three preloaded plunger assemblies positioned with greater average angular separation. The alternative embodiment of

FIGS. 15 and 16

is less costly because it has fewer parts. However, the use of four preloaded plunger assemblies has a performance advantage because it allows a configuration where a retention plunger interface can be located near each interior corner of the binding support platform (in the case of the embodiments of

FIGS. 5-8

and

FIG. 10

) or exterior corner of the binding support platform (in the case of the embodiment of FIGS.


11


-


14


). Locating the interfaces near the corners spreads the torque transfer locations, increasing the leverage with which the snowboarder can apply out-of-plane torques through the safety device to the snowboard. Such an increase in leverage gives the snowboarder better control over the snowboard under normal operating conditions.





FIG. 15

illustrates a platform retention assembly in a lower-cost alternative embodiment having three preloaded plunger assemblies, and

FIG. 16

illustrates a binding support platform in that lower-cost alternative embodiment. Referring now to

FIG. 15

, it can be seen that the platform retention assembly of this alternative embodiment includes three retention plungers


88


-


90


. Retention plungers


88


,


89


, and


90


interface with interior contours


96


,


94


, and


95


of the binding support platform, respectively. Interior contour


94


includes facets that form a relative angle less than 180° in the X-Y plane in order to enable the interface between interior contour


94


and retention plunger


89


to resist rotation of the binding support platform about the Z axis relative to the platform retention assembly. The facets of interior contour


94


are also tilted relative to the Z axis in order to enable the interface between interior contour


94


and retention plunger


89


to resist vertical separation of the binding support platform relative to the platform retention assembly. Interior contours


95


and


96


optionally do not include facets that form a relative angle less than 180° in the X-Y plane. Therefore, in the embodiment shown, interior contours


95


and


96


can not by themselves resist rotation of the binding support platform about the Z axis relative to the platform retention assembly. Interior contours


95


and


96


include facets tilted relative to the Z axis that enable the interfaces between interior contours


95


,


96


and retention plungers


88


,


90


to resist vertical separation of the binding support platform relative to the platform retention assembly.




In the alternative embodiment of

FIG. 15

, ribs


36


-


39


have been replaced by three vertical pegs


91


-


93


which serve to prevent translation of the binding support platform in the X-Y plane, relative to the platform retention assembly. Pegs


91


,


92


, and


93


contact interior surfaces


99


,


98


, and


97


of the binding support platform, respectively. Pegs


91


,


92


, and


93


are in circular arrangement and therefore do not, by themselves, prevent rotation about the Z axis of the binding support platform relative to the platform retention assembly.




The preferred embodiments shown in

FIGS. 5-8

,

FIG. 10

,

FIGS. 11-14

, and

FIGS. 15-16

all include retention plunger assemblies that are fastened to a plate that is fastened to the snowboard. However, in another preferred embodiment, the retention plunger assemblies are fastened to the binding support platform so that the binding support platform and retention plunger assemblies would constitute a single assembly, and that single assembly would interface with contours or facets fastened to the snowboard.

FIG. 17

is an underside view of the binding support platform in a preferred embodiment of the disclosed invention in which the binding support platform and most of the retention mechanism form a single assembly. In the preferred embodiment shown in

FIG. 17

, retention plunger assemblies are fastened to cover surface


31


on the underside of region


13


of the binding support platform.




In the preferred embodiment shown in

FIG. 17

, adjustment cam


100


does not have slots similar to slot


49


shown in FIG.


7


. Adjustment cam


100


of

FIG. 17

does not require slots because the user is able to rotate and lock adjustment cam


100


by means of a knob and locking mechanism on the other side of cover


31


(i.e. on the top surface rather than underside of region


13


of the binding support platform). The knob controls the angular position of adjustment cam


100


via keyed shaft


101


which passes through cover surface


31


.





FIG. 18

is a top view of platform retention plate


21


in a preferred embodiment of the disclosed invention in which the binding support platform and most of the retention mechanism form a single assembly. Retention contours


102


-


105


rise from the surface of retention plate


21


and interface with retention plungers of the binding support platform assembly. Retention plate


21


optionally includes large hole


106


in the embodiment of

FIG. 18

in order to enhance longitudinal flexibility.





FIG. 19

is a simplified side-view cross-sectional illustration of the interface between the binding support platform assembly and one retention contour on the platform retention plate in a preferred embodiment of the disclosed invention in which the binding support platform and most of the retention mechanism form a single assembly.

FIG. 19

is simplified in the same manner and aspects as previously described with regard to FIG.


9


. Referring now to

FIG. 19

, retention contour


109


is fastened to, or part of, platform retention plate


21


. The retention plunger assembly that includes retention plunger


46


is fastened to region


13


of the binding support platform. Facet


107


of retention contour


109


is tilted with respect to the vertical (Z) axis. The angle of vertical tilt of facet


107


significantly affects the vertical separating force required to separate the binding support platform from platform retention plate


21


. Facet


108


of retention contour


109


is tilted with respect to the Z axis so as to enable forcible reattachment of the binding support platform assembly on to the snowboard without requiring the user to first unlock and rotate cam


100


. To accomplish forcible reattachment, the user first positions the binding support platform assembly over the platform retention plate such that retention plunger


46


is resting on top of facet


108


. Next, the user presses the binding support platform down so that retention plunger


46


is momentarily forced to the left (as viewed in FIG.


19


), and then, as the retention plunger again moves to the right, the point of contact between retention lunger


46


and the retention contour


109


moves from facet


108


to facet


107


.




The foregoing description of embodiments of the invention has been presented to provide illustration and description of practical applications of the principles of the invention sufficient to enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. The embodiments described are not intended to be exhaustive or to limit the invention to the precise forms disclosed; on the contrary, the scope of the present invention is limited only by the terms of the appended claims.



Claims
  • 1. In snowboarding equipment that includes a snowboard, two boots, one boot for each of two feet of a snowboarder, and two bindings, each binding designed to secure one boot to the snowboard, a safety device comprisinga binding support platform fashioned to enable fastening of both bindings, the bindings being fastened to the binding support platform rather than to the snowboard, and a platform retention assembly that is fashioned to be fastened to the snowboard, the platform retention assembly including a plurality of preloaded compliant members that form interfaces with contours on the binding support platform, said interfaces preventing the binding support platform from separating from the platform retention assembly except when a force or torque applied to the snowboard exceeds a set threshold, and the platform retention assembly including a plurality of firm features that contact firm mating features of the binding support platform, said plurality of firm features including all such firm features on the platform retention assembly that contact firm mating features of the binding support platform, said firm features and firm mating features being arranged such that the contacts between them that limit relative in-plane translation, when projected onto the plane of the snowboard, are all tangent about one mutual center point.
  • 2. The safety device of claim 1, wherein all of the preloaded compliant members of said platform retention assembly are located in an inner region between the bindings.
  • 3. The safety device of claim 2, wherein each preloaded compliant member provides a force to one or more of said interfaces and all of the forces can be simultaneously adjusted by adjusting the position of one centrally located component.
  • 4. The safety device of claim 1, wherein the binding support platform includes a surface that covers or partially covers the preloaded compliant members of the platform retention assembly.
  • 5. The safety device of claim 1 wherein said firm features of the platform retention assembly are firm features of one or more plates that are components of the platform retention assembly.
  • 6. The safety device of claim 1 wherein said platform retention assembly includes two distinct underlying plate pieces, each being fastened to the snowboard.
  • 7. The safety device of claim 1 wherein the platform retention assembly includes three or more preloaded compliant members.
  • 8. The safety device of claim 1 wherein said contours include facets that facilitate forcible reattachment of the binding support platform onto the platform retention assembly.
  • 9. The safety device of claim 2 wherein said platform retention assembly includes at least two plate pieces that are fastened to the snowboard, and wherein at least two of the plate pieces are in sliding contact with each other at a joint that permits relative longitudinal motion but constrains relative lateral or vertical motion.
  • 10. In snowboarding equipment that includes a snowboard, two boots, one boot for each of two feet of a snowboarder, and two bindings, each binding designed to secure one boot to the snowboard, a safety device comprising:a binding support platform fashioned to enable fastening of both bindings, the bindings being fastened to the binding support platform rather than to the snowboard; and a platform retention assembly that is fashioned to be fastened to the snowboard; the platform retention assembly including a plurality of preloaded compliant members that form interfaces with contours on the binding support platform; said interfaces preventing the binding support platform from separating from the platform retention assembly except when a force or torque applied to the snowboard exceeds a set threshold; and the platform retention assembly including a plurality of firm features that contact firm mating features of the binding support platform; said firm features and firm mating features being arranged such that the contacts between them that limit relative in-plane translation, when projected onto the plane of the snowboard, are all tangent about one mutual center point, and wherein the preloaded compliant members of said platform retention assembly are located in two peripheral regions, one peripheral region located closer to the leading edge of the snowboard than either of the bindings, and the other peripheral region located closer to the trailing edge of the snowboard than either of the bindings.
  • 11. The safety device of claim 10 wherein said firm features of the platform retention assembly are firm features of one or more plates that are components of the platform retention assembly.
  • 12. The safety device of claim 10 wherein said platform retention assembly includes two distinct underlying plate pieces, each being fastened to the snowboard.
  • 13. The safety device of claim 10 wherein the platform retention assembly includes three or more preloaded compliant members.
  • 14. The safety device of claim 10 wherein said contours include facets that facilitate forcible reattachment of the binding support platform onto the platform retention assembly.
  • 15. The safety device of claim 11 wherein said one or more plates comprise at least two distinct plate pieces that are not in contact with each other, each being fastened to the snowboard.
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