Safety electrical connection system

Information

  • Patent Grant
  • 6817873
  • Patent Number
    6,817,873
  • Date Filed
    Monday, October 7, 2002
    21 years ago
  • Date Issued
    Tuesday, November 16, 2004
    19 years ago
Abstract
A blocking outlet and corresponding locking plug provide a completely enclosed safety electrical connection system for supplying electrical power from a wall fixture. The blocking outlet installs in a conventional wall-mounted electrical box, providing access to building electrical wiring. The outlet has receptacles that retain spring-loaded covers, which have a closed position generally flush with the front side of the face plate. The springs provide sufficient tension to the covers to block small children from inserting fingers or foreign objects into a receptacle, preventing inadvertent exposure to hazardous voltage. Yet adults can easily insert a corresponding locking plug directly into a receptacle without cover removal. Regardless, the interior of a receptacle has no exposed contacts. Small access apertures in the interior of an outlet receptacle contain recessed contacts. When inserted, the plug compresses the cover fully into the receptacle to an open position, exposing the access apertures to retractable plug prongs. An ergonomic finger hold on the plug is pulled-out to retract the prongs for insertion into an outlet. After insertion, the finger hold is pushed-in to extend the prongs into the access slots, wiping against the outlet contacts and connecting the plug to electrical power. The extended prongs also lock the plug into the receptacle. For removal, the finger hold is pulled-out, unlocking the plug, which can then be easily pulled from the outlet. A face plate seals the receptacles and provides a wall trim for both the electrical box and the outlet in a manner comparable to a standard face plate. An adapter plug has a socket that accepts a standard AC plug, converting it to a locking plug.
Description




BACKGROUND OF THE INVENTION




A standard electrical outlet has open slots that expose children to potentially lethal electrical shock hazards. A curious child is prone to insert a conductive object into one of the slots. A child can be shocked if they are in simultaneous contact with a “hot” conductor and a low impedance path to ground. To avoid this risk, parents of young children frequently insert nonconductive plugs into all unused outlets to block out other objects. These plugs, however, significantly reduce outlet convenience. Standard AC plugs also create a shock hazard due to their tendency to pull partially out of an outlet, leaving exposed prongs that remain connected to electrical power. A child can easily touch these with their small fingers or a conductive object. Further, in research, industrial or military environments, an explosion hazard exists when electrical outlets are used in the vicinity of volatile chemicals and gases, which can be ignited with an inadvertent spark at an exposed contact.




SUMMARY OF THE INVENTION




A safety electrical connection system according to the present invention provides a covered outlet and a corresponding locking plug. Spring-loaded covers block small children from probing the outlet with fingers and foreign objects, yet allow adults to insert a corresponding locking plug without cover removal. Internally, outlet receptacles have no exposed contacts, further reducing the potential for electrical shock. The covered outlet is compatible with existing electrical boxes. A corresponding face plate provides aesthetic wall trim for the outlet and functions to environmentally seal the conductors within. The locking plug is configured to compress the covers when inserted into the outlet. The plug has retracting contacts that extend within the outlet to make a fully-enclosed electrical connection and to lock the plug in place. The plug can be pre-wired as a locking plug or configured as an adapter plug that converts a conventional AC plug to a locking plug.











BRIEF DESCRIPTION OF THE DRAWINGS





FIGS. 1A-F

illustrate top-level features of the safety electrical connection system according to the present invention;





FIG. 1A

is a perspective view of a covered outlet and a corresponding locking plug;





FIG. 1B

is a perspective view of a locking plug inserted into a covered outlet;





FIG. 1C

is a perspective view of two locking plugs inserted into a covered outlet;





FIG. 1D

is a front view of a locking plug inserted into a covered outlet;





FIG. 1E

is a sectional side view of a locking plug inserted into a covered outlet;





FIG. 1F

is a sectional top view of a locking plug inserted into a covered outlet;





FIGS. 2A-E

illustrate detailed features of a covered outlet;





FIGS. 2A-B

are front and back perspective views, respectively, of a covered outlet;





FIGS. 2C-D

are front and back perspective views, respectively, of a covered outlet with the face plate and rear shell removed;





FIG. 2E

is a back view of a covered outlet with the rear shell removed;





FIGS. 3-10

illustrate detailed features of covered outlet components;





FIGS. 3A-B

are an exploded, back perspective view of a covered outlet assembly;





FIGS. 4A-E

are top, perspective, front, side and back views of a face plate;





FIGS. 5A-E

are top, perspective, front, side and back views of an outlet housing;





FIGS. 6A-E

are top, perspective, front, side and back views of a receptacle cover;





FIGS. 7A-D

are top, perspective, front and side views of a ground sleeve;





FIGS. 8A-D

are top, perspective, front and side views of a hot buss;





FIG. 8E

is a perspective view of a neutral buss;





FIGS. 9A-D

are top, perspective, front and side views of a bracket;





FIGS. 10A-D

are top, perspective, front and side views of a rear shell;





FIGS. 11A-F

illustrate detailed features of a locking plug;





FIGS. 11A-B

are front and back perspective views, respectively, of a locking plug in a locked position;





FIGS. 11C-D

are front and back perspective views, respectively, of a locking plug in an unlocked position





FIG. 11E

is a front perspective view of a locking plug with the door removed, showing an installed standard AC plug;





FIG. 11F

is a back perspective view of a locking plug with the door removed, showing a standard AC socket without an installed AC plug;





FIGS. 12-22

illustrate detailed features of locking plug components;





FIG. 12

is an exploded, back perspective view of a locking plug assembly;





FIGS. 13A-D

are top, perspective, front and side views of a plug housing front-half;





FIGS. 14A-D

are top, perspective, front and side views of the plug housing back-half;





FIGS. 15A-D

are top, perspective, front and side views of a finger hold;





FIGS. 16A-D

are top, perspective, front and side views of a plug door;





FIGS. 17A-D

are top, perspective, front and side views of a ground bar;





FIGS. 18A-D

are top, perspective, front and side views of a ground clip;





FIGS. 19A-D

are top, perspective, front and side views of the neutral prong;





FIG. 19E

is a perspective view of a hot prong;





FIGS. 20A-D

are top, perspective, front and side views of a neutral clip;





FIGS. 21A-D

are top, perspective, front and side views of a hot clip; and





FIGS. 22A-D

are top, perspective, front and side views of a slide.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Covered Outlet And Locking Plug





FIGS. 1A-C

illustrate top-level, external features of the safety electrical connection system according to the present invention. As shown in

FIG. 1A

, the electrical connection system


100


has a covered outlet


300


and a corresponding locking plug


1200


. The outlet


300


is configured to install at a conventional wall location in order to provide a convenient source of electrical power. Power is supplied to conventional electrical loads, such as lighting, appliances and equipment, through the locking plug


1200


and an associated power cord


20


when the plug


1200


is inserted into the outlet


300


. The outlet


300


features covered receptacles


510


that are fitted with spring-loaded covers


600


in order to block access by small children. Electrical contacts are recessed within the covered receptacles


510


to prevent inadvertent contact with electrical conductors if fingers or other objects are inserted into the receptacles


510


. The outlet


300


and locking plug


1200


are keyed to insure the plug


1200


is inserted with the correct orientation and polarization.

FIG. 1A

illustrates a plug


1200


in an unlocked position with a finger hold


1500


pulled-out. In this position, the plug


1200


can be inserted into or removed from the outlet


300


using the side-mounted finger grips


1410


.





FIG. 1B

illustrates an interconnected safety electrical connection system


100


. The locking plug


1200


is inserted into a covered wall outlet


300


by pressing the plug


1200


against a cover


600


, which pushes into the associated receptacle


510


. Once the plug


1200


is fully inserted, the finger hold


1500


is pushed in, placing the plug


1200


in the locked position. As the plug


1200


is moved from the unlocked position (

FIG. 1A

) to the locked position shown, prongs extend from the plug


1200


and into access apertures within the receptacle


510


. The prong contacts wipe against and make electrical contact with respective outlet contacts recessed within these access apertures. Further, as the plug


1200


is inserted into the receptacle


510


, a plug ground bar wipes against and makes electrical contact with an outlet ground sleeve within the receptacle


510


. Also, the extended prongs hold the plug


1200


in the receptacle


510


, advantageously preventing inadvertent removal of the plug


1200


. The extended prongs only make an electrical connection with the outlet contacts when the plug


1200


is fully inserted and completely enclosed within the receptacle


510


, avoiding exposed current-carrying conductors as with conventional AC plugs.




As shown in

FIG. 1C

, two plugs


1200


can be inserted into a duplex covered outlet


300


. The plugs


1200


are rotated 180 degrees relative to each other, maintaining proper plug polarity. The finger holds


1500


, which can unlock and lock a plug


1200


with a push or pull action, along with finger grips


1410


provide an ergonomic way to insert and remove the plugs


1200


. The locking plugs


1200


can be pre-wired as safety plugs or configured as adapter plugs that accept conventional AC plugs of various sizes.





FIGS. 1D-F

illustrate top-level internal features of the safety electrical connection system


100


according to the present invention.

FIG. 1D

illustrates a locking plug


1200


inserted into the lower receptacle of a covered outlet


300


. The upper receptacle is unused and closed.

FIG. 1E

illustrates a side view of a cross-section through the upper and lower receptacles. The lower receptacle shows a plug probe


1310


inserted into the receptacle and the receptacle cover


600


pushed to the receptacle bottom, compressing the cover spring. The plug


1200


is shown in the unlocked position with a pulled-out finger hold. The upper receptacle


510


shows a cover


600


urged by the cover spring to a closed position flush with the face plate.





FIG. 1F

illustrates a top view of a cross-section through the lower receptacle. As the result of the pulled-out finger hold, the slide


2200


is positioned near the back of the probe and away from the probe face. In this unlocked position, the prongs


1900


are retracted as shown. When the plug is placed in the locked position, the finger hold is pushed in. This positions the slide


2200


near the probe face, forcing the prongs apart and causing the prongs


1900


to extend through the receptacle access apertures


520


, locking the plug


1200


in the receptacle and causing the plug contacts


1282


,


1284


to connect with the outlet contacts


382


,


384


.




Covered Electrical Outlet





FIGS. 2A-E

illustrate further detail of the covered outlet


300


. As shown in

FIGS. 2A-B

, the outlet


300


includes a face plate


400


mounted on the front of, and a rear shell


1000


snapped onto the back of, a receptacle assembly


200


(FIGS.


2


C-D), which is thereby substantially concealed. A mounting screw


340


is inserted through a center hole


440


and into the receptacle assembly


200


(

FIGS. 2C-D

) to hold the face plate


400


in place. Face plate cutouts


430


provide an entrance to receptacles


510


. The cutouts


430


, covers


600


and the receptacle


510


cross-sections are each keyed so as to prevent the insertion of an improperly oriented locking plug


1200


(FIGS.


11


A-F).





FIG. 2A

also illustrates an upper receptacle


510


with a cover


600


in an opened position and a lower receptacle


510


with a cover


600


in a closed position. In the closed position, the cover


600


is generally flush with the face plate front side


410


. Closed covers


600


present a relatively featureless surface that is unlikely to attract the attention of small children and that provides an aesthetic, smooth finish to an interior wall. In an open position, a cover


600


is pressed to the bottom of the receptacle


510


to accept a locking plug


1200


(FIGS.


11


A-F). The face plate


400


has a raised wall


450


around each cutout


430


that forms the upper portion of each receptacle


510


. This raised wall


450


facilitates an environmental seal protecting the outlet components.





FIG. 2B

also illustrates the power wiring connectors


810


,


910


, which are accessible from and labeled at the rear shell


1000


. Typically, an electrical box is mounted to a wall stud, and the covered outlet


300


is installed in the box and wired to a power cable after wallboard is in place. The outlet


300


is installed in an electrical box (not shown) with mounting plates


920


and associated screws


350


threaded through the plates


920


and into box mounting posts (not shown). The power cable (not shown) is routed through the back of the electrical box. Hot and neutral (common) wires are connected to the outlet


300


at the hot and neutral connectors


810


, as labeled. A ground wire is connected to the outlet


300


at the ground connector


910


, as labeled. An installed outlet


300


is completed by attaching the face plate


400


and associated gasket


310


.





FIG. 2C

illustrates the front portion of the receptacle assembly


200


. The receptacle assembly


200


has an outlet housing


500


with two receptacles


510


. Inside each receptacle are two access apertures


520


near the bottom of the receptacle


510


. These access apertures


520


are recessed from the surface of the wall in which the outlet


300


is installed. The access apertures


520


are hidden by a spring-loaded cover


600


and revealed only when the cover


600


is moved from a closed position (as shown in the lower receptacle


510


) to an open position (as shown in the upper receptacle


510


), such as when a locking plug


1200


(

FIGS. 11A-F

) is inserted. The access apertures


520


accept prongs that extend from the plug


1200


(

FIGS. 11A-F

) through the access apertures


520


to electrically connect with outlet hot and neutral contacts. Thus, the outlet contacts are advantageously shielded, only accessible through these small access apertures


520


at the bottom of the receptacle, substantially recessed behind the wall in which the receptacle assembly is installed and hidden by closed covers. Also shown in

FIG. 2C

, a recessed shelf


518


is located around the periphery of each receptacle


510


. The shelf


518


is configured to accepted a corresponding face plate wall portion


450


(FIG.


2


A), as described above.





FIG. 2D

illustrates the back portion of the receptacle assembly


200


. The outlet housing


500


has a back face


502


structured to retain the outlet current carrying busses


800


and a bracket


900


that functions as a ground buss. These busses


800


and bracket


900


have connectors that attach the wires of an external power cable. In particular, an external ground wire attaches to the bracket ground connector


910


, external neutral wires attach to the neutral (common) buss connectors


812


, one for each receptacle


510


and external hot wires attach to the hot buss connectors


814


, also one for each receptacle


510


. The busses


800


provide conductivity between the external wire connectors


812


,


814


and outlet contacts


382


,


384


.





FIG. 2E

illustrates the back of the outlet


300


. The outlet neutral


382


and hot


384


contacts are positioned along the receptacle outer wall


516


and adjacent the access apertures


520


. The contacts are advantageously mounted adjacent the front of the apertures


520


as viewed from the face plate front side


410


(FIG.


2


A). In this manner, a foreign object inserted into a receptacle


510


must be pushed through an access aperture


520


and curved back toward the receptacle opening in order to touch the contacts. This provides further protection against inadvertent exposure to current carrying conductors in the outlet


300


.




Covered Outlet Components





FIGS. 3A-B

illustrate the various components of the outlet assembly according to the present invention. The outlet


300


has a face plate


400


, an outlet housing


500


, covers


600


, a ground sleeve


700


, hot and neutral busses


800


, a bracket


900


and a rear shell


1000


. As shown in

FIG. 3A

, the face plate


400


provides an aesthetic wall trim that covers the remainder of the outlet


300


. The outlet


300


is environmentally sealed by the face plate


400


, which advantageously mates inside the outlet housing


500


, a face plate gasket


310


installed around the face plate periphery and the self-closing covers


600


. The face plate


400


attaches to the outlet housing


500


with a screw


340


, which also secures the ground sleeve


700


to the outlet housing


500


. The face plate


400


is described in further detail with respect to

FIGS. 4A-E

, below.




Also shown in

FIG. 3A

, the outlet housing


500


defines dual receptacles


510


(outer walls illustrated) that each accept locking plugs


1200


(

FIGS. 11A-F

) and retain the covers


600


. The outlet housing


500


also retains the ground sleeve


700


and hot and neutral busses


800


. In addition to sealing the receptacles, the covers


600


and associated springs


320


advantageously provide a physical blocking mechanism that discourage child access to the outlet contacts


382


,


384


. The outlet housing


500


is described in further detail with respect to

FIGS. 5A-E

, below. The covers


600


are described in further detail with respect to

FIGS. 6A-E

, below.




Further,

FIG. 3A

illustrates the ground sleeve


700


and current busses


800


. These conductors


700


,


800


provide an electrical path between an external power source that is wired to the rear of the outlet


300


and an inserted plug


1200


(FIGS.


11


A-F). In particular, the ground sleeve


700


provides ground contacts for plugs


1200


(

FIGS. 11A-F

) inserted into the receptacles


510


and a ground path to the bracket


900


. The current busses


800


include two neutral busses and two hot busses. The upper busses provide neutral and hot contacts


382


,


384


to the upper receptacle


510


. Likewise, the lower busses provide neutral and hot contacts


382


,


384


to the lower receptacle


510


. The busses


800


also provide connectors for external power wires attached to the busses


800


using wire clamps


330


and screws


360


. The ground sleeve


700


is described in further detail with respect to

FIGS. 7A-D

, below. The busses


800


are described in further detail with respect to

FIGS. 8A-E

, below.




In addition,

FIG. 3A

shows that the busses


800


are positioned at diagonal corners of the outlet housing


500


and electrically coupled with neutral


392


and hot


394


jumpers. This diagonal positioning of the current busses


800


and the corresponding jumpers


392


,


394


accommodate the polarization of the plugs


1200


(FIGS.


11


A-F), which are relatively rotated 180° for insertion in opposite outlet receptacles


510


, as shown in FIG.


1


C. The corresponding neutral


382


and hot


384


contacts are located on different sides of each receptacle


510


, accordingly.





FIG. 3A

also illustrates the bracket


900


, which provides a mount for the outlet


300


to install within a standard electrical box. Further, the ground sleeve


700


connects to the bracket


900


, which provides a ground connector for an external ground wire using a screw


370


. The bracket


900


is attached to an electrical box using screws


350


. The bracket


900


is described in further detail with respect to

FIGS. 9A-D

, below.




As shown in

FIG. 3B

, the rear shell


1000


mates with the rear portion of the outlet housing


500


, and provides environmental protection to the current carrying busses


800


. External power and ground connectors are exposed through openings


1030


,


1040


. Descriptive labeling


1070


is provided on the back of the rear shell


1000


as a guide for external wiring. The rear shell


1000


is described in further detail with respect to

FIGS. 10A-D

, below.




Face Plate





FIGS. 4A-E

illustrate the face plate


400


, which provides a wall trim when attached to the outlet housing front


501


(FIGS.


5


A-E). The face plate


400


has a front side


410


, a back side


420


, two cutouts


430


and a center hole


440


. The face plate


400


is attached with a screw or equivalent securing device threaded through the center hole


440


and into the housing center post


560


(FIGS.


5


A-E). In one embodiment, the face plate


400


is a nonconductive component, meaning that there are no contacts, conductive surfaces or equivalent electrical current carrying portions mounted to, deposited onto or otherwise incorporated on or within the face plate


400


. The covered outlet


300


(

FIGS. 2A-E

) and corresponding locking plug


1200


(

FIGS. 11A-F

) are a fully-functional electrical connection system without the face plate


400


.




As shown in

FIGS. 4A-E

, the cutouts


430


are keyed to facilitate orientation of a locking plug


1200


(

FIGS. 11A-F

) and correspond in size and shape to the outlet receptacles


510


(FIGS.


5


A-E). In one embodiment, the cutouts


430


are keyed with a generally triangular shape. In a particular embodiment, the triangular shape has two rounded corners


412


, a squared apex


414


, a base


416


between the corners


412


, and two sides


418


between the corners


412


and the apex


414


. The apex


414


of each cutout


430


is proximate, and the base


416


of each cutout


430


is distal the center hole


440


.




Also shown in

FIGS. 4A-E

, the face plate


400


has a raised wall


450


extending normal to the back side


420


and around the periphery of the cutouts


430


. With the face plate


400


mounted to the outlet housing


500


(FIGS.


5


A-E), the raised wall


450


mates with a recessed shelf


518


(

FIGS. 5A-E

) within each receptacle


510


(FIGS.


5


A-E). In this manner, the face plate


400


integrates with each receptacle


510


(

FIGS. 5A-E

) creating a continuous receptacle inner surface without gaps or openings between the face plate


400


and the outlet housing


500


(FIGS.


5


A-E). Advantageously, the raised wall


450


helps seal the receptacles


510


(

FIGS. 5A-E

) from environmental conditions such as dust, debris, corrosive elements and hazardous gases and provides for a smooth movement of the covers


600


(FIGS.


6


A-E). The face plate


400


also has a raised portion


460


extending normal to the back side


420


and disposed around the center hole


440


. This supports the mounting screw


340


(

FIG. 3A

) and retains the ground sleeve


700


(

FIGS. 7A-D

) within the outlet housing


500


(FIGS.


5


A-E).




Outlet Housing





FIGS. 5A-E

illustrate an outlet housing


500


, which has a generally rectangular cross-section. The outlet housing


500


has a generally planar front face


501


and a structured back face


502


. The outlet housing


500


defines two enclosed receptacles


510


, each with an opening


503


at the front face


501


. In one embodiment, the receptacles are keyed with a generally triangular cross-section with rounded corners and a squared apex corresponding to the face plate cutouts


430


(FIGS.


4


A-E), described above. Inside the receptacles


510


is an inner wall


512


extending to a closed bottom


514


. Outside the receptacles


510


is an outer wall


516


extending to the back face


502


. The inner wall


512


has a shelf


518


near the front face


501


that mates with a face plate raised wall


450


(FIGS.


4


A-E). A cylindrical spring holder


540


extends from the bottom


514


to retain cover springs


320


(

FIG. 3A

) that urge receptacle covers


600


(

FIGS. 6A-E

) to a closed position.




As shown in

FIGS. 5A-E

, two access apertures


520


are located along the inner wall


512


and near the bottom


514


of each receptacle


510


. In a particular embodiment, these apertures


520


are recessed 0.594 inches from the front face


501


. Thus, including the face plate thickness, the apertures


520


are recessed at least about 0.6 inches from the face plate cutouts


430


(FIGS.


4


A-E). Locking plug prongs


1900


(

FIGS. 9A-E

) extend through these apertures


520


to contact outlet contacts


382


,


384


(

FIG. 3A

) that rest against contact structure


552


along the outer wall


516


adjacent the access apertures


520


. The outlet contacts


382


,


384


(

FIG. 3A

) are mounted on hot and neutral busses


800


(

FIGS. 8A-E

) inserted along the back face


502


. In particular, the housing


500


retains the busses


800


(

FIGS. 8A-E

) by inserts


840


(

FIGS. 8A-E

) that are pressed into insert structure


554


and buss clips


850


(

FIGS. 8A-E

) that are pressed over clip structure


556


.





FIGS. 5A-E

further show that two channels


530


are also located along each receptacle inner wall


512


extending from the bottom


514


to an end


532


near the shelf


518


. The channels


530


accommodate cover catches


640


(

FIGS. 6A-E

) that stop at the ends


532


to retain spring-loaded covers


600


(

FIGS. 6A-E

) within the receptacles


510


.




Also shown in

FIGS. 5A-E

is a center post


560


having a post hole


562


for attaching a face plate


400


(

FIGS. 4A-E

) and securing a ground sleeve


700


(FIGS.


7


A-D). Adjacent the center post


560


are slots


564


for inserting the ground sleeve


700


(FIGS.


7


A-D). Grooves


570


are located along the housing top


504


and bottom


505


and bracket structure


580


is located on the back face


502


adjacent the center post


560


to secure a bracket


900


(FIGS.


9


A-D).




Receptacle Cover





FIGS. 6A-E

illustrate a receptacle cover


600


, which has a front face


610


, an open bottom face


620


and walls


630


extending along the periphery of the front face


610


. The cover


600


is keyed in a manner consistent with the face plate cutouts


430


(

FIGS. 4A-E

) and the cross-section of the receptacles


510


(FIGS.


5


A-E). In a particular embodiment, the cover cross-section is generally triangular shaped with round corners


612


and a squared apex


614


, as described with respect to the face plate cutouts


430


(FIGS.


4


A-E), above. The cover


600


has two flexible catches


640


, one on each side between the corners


612


and the apex


614


, each with a surface


642


parallel to the front face


610


. A cylindrical spring holder


650


extends in a normal direction from the bottom face


620


. A cover


600


is loaded into a receptacle


510


(

FIGS. 5A-E

) by placing a spring in the spring holder


650


, inserting the spring and the cover


600


into the receptacle


510


(FIGS.


5


A-E), bottom face


620


first, compressing the catches


640


toward the cover and pressing the cover


600


into the receptacle


510


(

FIGS. 5A-E

) so that the catches


640


snap into the channels


530


(FIGS.


5


A-E). The covers


600


are slidably retained within the receptacles


510


(FIGS.


5


A-E). When pressed into a receptacle


510


(FIGS.


5


A-E), the travel of the cover


600


is limited by extensions


650


hitting the receptacle bottom


514


(FIGS.


5


A-E). When released, the travel of the cover


600


is limited by the catches


640


contacting the channels ends


532


(FIGS.


5


A-E).




Ground Sleeve





FIGS. 7A-D

illustrate the ground sleeve


700


, which has top and bottom ground contacts


710


, a center section


720


joining the contacts


710


at one end, stakes


730


at the other end of the contacts


710


, opposite the center section


720


and a mounting hole


740


through the center section


720


. The ground sleeve


700


fits through slots


564


(

FIGS. 5A-E

) in the housing front face


501


(

FIG. 5C

) so that the center section


720


aligns with a center post


560


(

FIGS. 5A-E

) and the mounting hole


740


aligns with a post hole


562


(FIG.


5


B). The top and bottom contacts


710


line the receptacles


510


(

FIGS. 5A-E

) along each apex so that the contacts


710


will connect with a plug ground bar


1700


(FIGS.


17


A-D). The stakes


730


are swaged into bracket slots


940


(FIGS.


9


A-D), electrically connecting the bracket external ground connector


910


(

FIGS. 9A-D

) and the ground sleeve contacts


710


. The ground sleeve


700


is held in place by the face plate mounting screw


340


, which is threaded through the face plate center hole


440


(FIGS.


4


A-D), the ground sleeve mounting hole


740


and the housing post hole


562


(FIG.


5


B).




Hot and Neutral Buss





FIGS. 8A-E

illustrate contact busses


800


.

FIGS. 8A-D

illustrate a hot buss


801


.

FIG. 8E

illustrates a neutral buss


802


, which is a mirror image of the hot buss


801


, as illustrated. Four contact busses


800


are used as hot and neutral conductors between external power wiring and the outlet contacts


382


,


384


(FIG.


3


A). A contact buss


800


has a connector


810


, a contact holder


820


, a crimp


830


, an insert


840


and a “U”-shaped clip


850


. The outlet contact


380


is a conductor such as silver and is attached to the contact holder


820


using a swage process. An external hot or neutral power wire is connected to the connector


810


using a screw


360


(

FIG. 3A

) threaded through a clamp


330


(FIG.


3


A). An outlet


300


(

FIGS. 2A-E

) can be wired fill-hot or half-hot. For example, half-hot wiring allows one receptacle to be controlled by a wall switch. For full-hot wiring, neutral and hot jumpers


392


,


394


(

FIG. 3A

) are installed between individual busses


800


. Each end of a jumper


392


,


394


(

FIG. 3A

) is connected to a crimp


830


, such as with a resistance weld. A contact buss


800


is installed in the housing back face


502


(

FIGS. 5A-E

) by pressing the insert


840


into and the clip


850


over corresponding housing structure.




Bracket





FIGS. 9A-D

illustrate the bracket


900


. The bracket


900


is generally “U”-shaped and functions to secure the outlet


300


within a standard electrical box and provides a ground buss. The bracket


900


has a ground connector


910


, upper and lower mounting plates


920


, mounting holes


922


centered within the plates


920


, upper and lower clips


930


, stake slots


940


and crimps


960


. A mounting plate


920


is located at each end of the bracket


900


. The outlet


300


(

FIGS. 2A-E

) is mounted to an electrical box with mounting screws


350


(

FIG. 3A

) threaded through the mounting holes


922


and into box posts (not shown). The bracket.


900


attaches to the housing back face


502


(

FIGS. 5A-E

) with clips


930


around the outside of the receptacle structure. Crimps


960


insert into and fold over to retain the rear shell


1000


. Ground sleeve stakes


730


(

FIGS. 7A-D

) are swaged into the slots


940


to electrically connect the ground sleeve


700


(

FIGS. 7A-D

) to the bracket


900


. An external ground wire is attached to the bracket connector


910


with a ground screw


370


.




Rear shell





FIGS. 10A-D

illustrate the rear shell


1000


, which has a back face


1010


and an open front face


1020


. The front face


1020


fits over the outlet housing


500


(FIGS.


5


A-E). Bracket crimps


960


(

FIGS. 9A-D

) fit through slots


1050


and are folded onto the back face


1010


to secure the rear shell


1000


to the housing


500


(FIGS.


5


A-E). Side openings


1030


provide access to buss connectors


810


(FIGS.


8


A-E). A back opening


1040


provides access to the ground connector


910


(FIGS.


9


A-D).




Locking Plug





FIGS. 11A-F

illustrate further detail of the locking adapter plug


1200


.

FIGS. 11A-B

illustrate the plug


1200


in the locked position.

FIGS. 11C-D

illustrate the plug


1200


in the unlocked position.

FIGS. 11E-F

illustrate the plug


1200


with the door


1600


removed. As shown in

FIGS. 11A-B

, the plug


1200


has a probe


1310


and a case


1110


. The case


1110


is divided into upper


1120


and lower


1130


compartments. The probe


1310


extends perpendicularly from the upper compartment


1120


and has a keyed shape corresponding to the outlet receptacle


510


(FIGS.


2


A-E). The upper compartment


1130


has finger grips


1410


that facilitate plug removal and insertion. The upper compartment


1120


also has a cutout


1420


that accepts the finger hold


1500


. The lower compartment


1130


houses a standard AC plug


10


, which inserts into a corresponding standard AC socket


1150


(FIGS.


11


E-F). In this manner, a standard AC plug


10


is adapted to a locking plug


1200


.




Also shown in

FIGS. 11A-B

, the plug


1200


has a locked position with the finger hold


1500


pushed into the upper plug compartment


1120


and prongs


1900


extended from, and generally perpendicular to, the probe


1310


, one from each corner. In this locked position, with the probe


1310


inserted into an outlet receptacle


510


(FIGS.


2


A-E), the prongs


1900


each extend into an access aperture


520


(FIGS.


2


A-E), which locks the plug


1200


into the outlet


300


(FIGS.


2


A-E). One prong


1900


has a neutral contact


1282


configured to electrically connect to a neutral outlet contact


382


(FIG.


3


A). Another prong


1900


has a hot contact


1284


configured to electrically connect to a hot outlet contact


384


(FIG.


3


A). A ground bar


1700


extends along the apex of the probe


1310


and is configured to electrically connect to an outlet ground sleeve


700


(FIGS.


7


A-D).




As shown in

FIGS. 11C-D

, the plug


1200


has an unlocked position with the finger hold


1500


pulled out of the upper plug compartment


1120


and the prongs


1900


retracted into the probe


1310


. In this position, the plug


1200


can be inserted or removed from an outlet


300


(FIGS.


2


A-E). A gasket


1210


fits around the perimeter of the probe


1310


and against the front face of the case


1110


. When the plug


1200


is inserted into an outlet


300


(FIGS.


2


A-E), the gasket


1210


provides a gas-tight seal for the outlet contact


382


,


384


and plug contacts


1282


,


1284


, reducing the explosion hazard from sparks in the presence of volatile gases and fumes.




Also shown in

FIGS. 11C-D

, a door


1600


covers the standard AC plug


10


contained in the lower compartment


1130


. The door


1600


is retained on the case


1110


by a screw


1270


threaded through one of several adjustment holes


1610


and into a door retention hole


1308


(FIGS.


13


A-D). This allows the door


1600


to accommodate various plug sizes.




As shown in

FIGS. 11E-F

, the door


1600


(

FIGS. 11C-D

) is removable for access to an AC plug


10


. Guides


1160


on either side of the case


1110


allow the door


1600


(

FIGS. 11C-D

) to slide over the lower compartment


1130


. An AC plug


10


can be inserted into and removed from a standard AC socket


1150


incorporated within the lower compartment


1130


. Contact clips


1800


(FIGS.


18


A-D),


2000


(FIGS.


20


A-D),


2100


(

FIGS. 21A-D

) within the socket


1150


provide an electrical connection with the ground bar


1700


and prongs


1900


.




Locking Plug Components





FIG. 12

illustrates the various components of a locking plug


1200


configured as an adapter for a conventional AC plug. The locking plug


1200


has plug housing front


1300


, a plug housing back


1400


, a finger hold


1500


, a door


1600


, a ground bar


1700


, a ground clip


1800


, prongs


1900


, a neutral clip


2000


, a hot clip


2100


, and a slide


2200


. The housing front half


1300


and back half


1400


provide a housing


1110


for the plug contacts and conductors, a probe


1310


for insertion into the corresponding outlet


300


(

FIGS. 2A-E

) and an adapter socket


1150


(

FIG. 11F

) for a standard AC plug. The housing halves


1300


,


1400


are held together with top screws


1250


inserted from the front half


1300


and a bottom screw


1260


inserted from the back half


1400


. A gasket


1210


fitted around the probe


1310


provides a seal between a covered outlet


300


(

FIGS. 2A-E

) and the locking plug


1200


when inserted. The housing halves


1300


,


1400


are described in more detail with respect to

FIGS. 13A-D

and

FIGS. 14A-D

below.




As shown in

FIG. 12

, the finger hold


1500


has a stem


1570


that is inserted through the housing back half


1400


and into a slide post


2270


. The slide


2200


is moveable within the probe


1310


so as to actuate the prongs


1900


. Specifically, when the finger hold


1500


is pulled out from the housing


1110


, the slide


2200


allows the prongs


1900


to retract. When the finger hold


1500


is pushed into the housing


1110


, the slide


2200


forces the prongs


1900


outward, causing them to extend from the probe


1310


. The finger hold


1500


is described in further detail with respect to

FIGS. 15A-D

, below. The slide


2200


is described in further detail with respect to

FIGS. 22A-D

, below.




Also shown in

FIG. 12

, the door


1600


slides onto the housing


1110


to enclose, retain and provide strain relief for a standard AC plug inserted into the adapter socket


1150


(FIG.


11


F). The door


600


is held in place with a retaining screw


1270


threaded through one of several adjustment holes, allowing the door to accommodate various sized standard AC plugs. The door


1600


is described in further detail with respect to

FIGS. 16A-D

, below.




Further,

FIG. 12

illustrates the ground path from an outlet


300


(

FIGS. 2A-E

) to a standard AC plug. A ground bar


1700


is located on the probe


1310


and contacts an outlet ground sleeve when the locking plug


1200


is inserted into a covered outlet


300


(FIGS.


2


A-E). A ground jumper


1220


electrically connects the ground bar


1700


to a ground clip


1800


. A standard AC plug ground pin connects with the ground clip


1800


when inserted into the adapter socket


1150


(FIG.


11


F). The ground bar


1700


is described in further detail with respect to

FIGS. 17A-D

, below. The ground clip


1800


is described in further detail with respect to

FIGS. 18A-D

, below.




In addition,

FIG. 12

illustrates the current carrying paths from an outlet


300


(

FIGS. 2A-E

) to a standard AC plug. The prongs


1900


have neutral


1282


and hot


1284


contacts. When the plug


1200


is inserted in an outlet


300


(

FIGS. 2A-E

) and placed in the locked position, the prongs


1900


extend so that the neutral


1282


and hot


1284


plug contacts separately connect with neutral and hot outlet contacts. A neutral jumper


1232


electrically connects the neutral contact


1282


to a neutral clip


2000


. A hot jumper


1234


electrically connects the hot contact


1284


to a hot clip


2100


. Standard AC plug hot and neutral blades separately connect with the neutral


2000


and hot


2100


clips when inserted into the adapter socket


1150


(FIG.


11


F). The prongs


1900


are described in further detail with respect to

FIGS. 19A-E

, below. The neutral clip


2000


is described in further detail with respect to

FIGS. 20A-D

, below. The hot clip


2100


is described in further detail with respect to

FIGS. 21A-D

, below.




Plug Housing





FIGS. 13A-D

and


14


A-D illustrate the front half


1300


and back half


1400


of the plug housing


1110


(FIGS.


11


A-F), respectively.

FIGS. 13A-D

show the housing front half


1300


has a probe


1310


and a case half


1320


. The case half


1320


has a generally planar front face


1301


, an open and structured back face


1302


, an upper portion


1322


and a lower portion


1324


.




As shown in

FIGS. 13A-D

, at the upper portion


1322


, the probe


1310


extends normally from the housing front face


1301


to a planar front face


1311


. In a particular embodiment, the access openings


520


(

FIGS. 5A-E

) are recessed at least about 0.6 inches from the face plate cutouts


430


(FIGS.


4


A-E), as described with respect to

FIGS. 5A-E

, above. In a corresponding embodiment, the probe extends at least about 0.6 inches from the housing front face


1301


to the probe front face


1311


. The probe


1310


is generally hollow, and has an open back face


1318


proximate the housing back face


1302


to accept the prongs


1900


(

FIGS. 19A-E

) and slide


2200


(FIGS.


22


A-D). The front face


1311


is keyed and, in one embodiment, is generally triangular in shape with an apex, base and corners corresponding to the shape of the face plate cutouts


430


(

FIGS. 4A-E

) and the outlet receptacles


510


(FIGS.


5


A-E), as described with respect to

FIGS. 4A-E

, above. The probe


1310


has a groove


1312


running its length along the apex and a slot


1313


near the probe face


1311


. The slot


1313


accepts a ground bar insert


1720


(

FIGS. 17A-D

) to retain the ground bar


1700


(

FIGS. 17A-D

) within the groove


1312


. Elongated openings


1315


at the probe face


1311


near its base provide for the extension and retraction of prongs


1900


from the probe


1310


.




Also shown in

FIGS. 13A-D

, at the lower portion


1324


along the front face


1301


is a guide half


1342


, a door catch


1344


and an indent


1348


. Along the back face


1302


is a post


1306


and socket structure


1360


. The guide half


1342


, in conjunction with a corresponding guide half on the housing back half


1400


(

FIGS. 14A-D

) slidably retains a plug door


1600


(FIGS.


16


A-D), described below. The door catch


1344


releasably engages one of several door latches


1620


(

FIGS. 16A-D

) for adjusting to various AC plug sizes. The indent


1348


allows a tool to remove the catch


1344


from a latch


1620


(FIGS.


16


A-D). A retention hole


1308


accepts a screw to secure the door


1600


(FIGS.


16


A-D). Socket structure


1360


retains the ground clip


1800


(FIGS.


18


A-D), neutral clip


2000


(

FIGS. 20A-D

) and hot clip


2100


(FIGS.


21


A-D). The post


1306


along with screw holes


1304


accept screws to secure together the housing halves


1300


,


1400


(FIGS.


14


A-D).





FIGS. 14A-D

show the housing back half


1400


has an open and structured front face


1401


, a generally planar back face


1402


, an upper portion


1408


and a lower portion


1409


. The upper portion


1408


has finger grips


1410


along each side, a post hole


1405


, a cutout


1420


and mounting posts


1404


. The finger grips


1410


facilitate insertion and removal of the plug


1200


(FIGS.


11


A-E). The post hole


1405


accommodates, and slidably retains, the slide post


2270


(

FIGS. 22A-D

) inserted from the front face


1401


and the finger hold stem


1570


(

FIGS. 15A-D

) inserted from the back face


1402


into the slide post


2270


(FIGS.


22


A-D). The cutout


1420


accommodates the finger hold cup


1510


(

FIGS. 15A-D

) when the finger hold


1500


(

FIGS. 15A-D

) is pushed-in and the plug


1200


(

FIGS. 11A-E

) is in the locked position. The mounting posts


1404


mate with the screw holes


1304


, which accept screws to secure together the housing halves


1300


(FIGS.


13


A-D),


1400


.




Also shown in

FIGS. 14A-D

, the lower portion


1409


has a socket face


1432


, clip structure


1434


and a screw hole


1406


. The socket face


1432


forms most of the socket


1150


(

FIGS. 11A-E

) for insertion of a standard AC plug. The clip structure


1434


retains the ground clip


1800


(FIGS.


18


A-D), neutral clip


2000


(

FIGS. 20A-D

) and hot clip


2100


(FIGS.


21


A-D). A guide half


1442


(FIG.


12


), in conjunction with a corresponding front half guide


1342


(FIGS.


13


A-D), slidably retains a plug door


1600


(FIGS.


16


A-D), described below. The screw hole


1406


mates with the post


1306


and accepts a screw to secure together the housing halves


1300


(FIGS.


13


A-D),


1400


.




Finger Hold





FIGS. 15A-D

illustrate the finger hold


1500


, which has a cup


1510


, a collar


1540


and a stem


1570


. The cup


1510


has a generally rounded bottom


1512


and back


1514


and generally flat sides


1516


and front


1518


defining a cavity


1520


. The cup back


1514


has a round collar


1540


formed thereon. The cup front


1518


has a crescent-shaped lip


1519


. The cavity


1520


provides a place to insert a fingertip in order to pull-out or push-in the finger hold


1500


, unlocking or locking the plug


1200


. The crescent-shaped lip


1519


allows fingertip access to the cavity


1520


when two plugs


1200


are inserted, as shown in

FIG. 1C

, above.




Also shown in

FIGS. 15A-D

, a cross-shaped, cross-section stem


1570


has a slightly flared base


1572


proximate the collar


1540


and a slightly flared and slotted tip


1574


distal the collar


1540


. The stem


1570


extends, and is slightly tapered, from base


1572


to the tip


1574


in a direction generally normal to the front


1519


. The tapered, cross-sectioned stem


1570


, slotted and flared tip


1574


and flared base


1572


facilitate insertion and retention of the stem


1570


into a slide post


2270


(FIGS.


22


A-D). The collar


1540


provides a stop and mating portion to the post end


2272


(FIGS.


22


A-D). Attached to the slide post


2270


(FIGS.


22


A-D), movement of the finger hold


1500


actuates the slide


2200


(

FIGS. 22A-D

) and extends or retracts the prongs


1900


(FIG.


19


A-E), locking and unlocking the plug


1200


(FIGS.


11


A-F), accordingly.




Plug Door





FIGS. 16A-D

illustrate a plug door


1600


, which is generally box-shaped with an open top


1602


and closed bottom


1604


, an open first side


1601


and a second side


1603


having a cord slot


1640


, and a front face


1606


and back face


1608


. The door covers and retains a standard AC plug inserted in an adapter socket


1150


(FIGS.


11


A-F). The top


1602


has rails


1630


that fit over and slide along housing guides


1160


(FIGS.


11


A-F). The front face


1606


has adjustment holes


1610


and latches


1620


that allow the door


1600


to accommodate different-sized standard AC plugs. The latches


1620


position the door on a catch


1344


(

FIGS. 13A-D

) and a screw threaded into an adjustment hole


1610


aligned with a retention hole


1308


(

FIGS. 13A-D

) secures the door


1600


. The cord slot


1640


accommodates a standard AC power cord and functions as a strain relief.




Ground Bar





FIGS. 17A-D

illustrate the ground bar


1700


, which has an elongated, curved spring contact


1710


, an insert


1720


at one end of the contact


1720


, stops


1730


at the other end of the contact


1720


and a jumper pad


1740


. The contact


1710


is shaped to fit along a groove


1312


(

FIGS. 13A-D

) at the probe apex. The ground bar


1700


is retained along the apex by the insert


1720


fitted into a groove slot


1313


(

FIGS. 13A-D

) at the probe face


1311


(

FIGS. 13A-D

) and the housing back


1400


(

FIGS. 14A-D

) fastened against the stops


1730


at the probe back face


1318


(FIGS.


13


A-D). A wire end of a ground jumper


1220


(

FIG. 12

) is resistance welded to the pad


1740


. The spring contact wipes along and maintains pressure against the outlet ground sleeve


1700


(

FIGS. 17A-D

) when the plug


120


D (

FIGS. 11A-F

) is inserted in an outlet receptacle


510


(FIGS.


2


A-E). A ground path is then established from the ground sleeve


700


(FIGS.


7


A-D), through the ground bar


1700


and jumper


1220


(FIG.


12


), to the ground clip


1800


(FIGS.


18


A-D).




Ground Clip





FIGS. 18A-D

illustrate the ground clip


1800


, which has a “U”-shaped insert


1810


, a jumper pad


1820


and ground pin contacts


1870


. The insert


1810


fits into housing socket structure


1360


(

FIGS. 13A-D

) that retains the ground clip


1800


. One end of a ground jumper


1220


(

FIG. 12

) is resistance welded to the jumper pad


1820


, electrically connecting the ground clip


1800


to a ground bar


1700


(FIGS.


17


A-D). The ground pin contacts


1870


accept a standard AC plug ground pin inserted into the adapter socket


1150


(FIG.


11


F).




Prongs





FIGS. 19A-E

illustrate the prongs


1900


, which include a neutral prong


1902


and a hot prong


1904


. The prongs


1900


each have a jumper pad


1910


, a spring bar


1920


, a contact holder


1930


and a crossbar


1950


. The jumper pad


1910


attaches one end of either a neutral


1232


or hot jumper


1234


(FIG.


12


), which is resistance welded to the pad


1910


to provide a conduction path to neutral


2000


(

FIGS. 20A-D

) or hot clips


2100


(FIGS.


21


A-D). The spring bar


1920


has a static curvature that maintains a prong


1900


in a retracted position within the plug


1200


(FIGS.


11


A-F). A slide


2200


(

FIGS. 22A-D

) mounted between the prongs


1900


pushes against, and temporarily straightens, the spring bar


1920


to move the prong


1900


to an extended position. The contact holder


1930


has a hole


1932


in which a contact


1282


,


1284


(

FIG. 12

) is swaged. The contact holder


1930


passes through a receptacle access aperture


520


(

FIGS. 2A-E

) when the prong


1900


is extended, connecting the plug contact


1282


,


1284


(

FIG. 12

) with an outlet contact


382


,


383


(FIG.


3


A). The crossbar


1950


connects the jumper pad


1910


to the spring bar


1920


and supports the prong


1900


within the probe


1310


(FIGS.


11


A-F).




Neutral Clip





FIGS. 20A-D

illustrate the neutral clip


2000


, which has a neutral blade contact


2010


, a jumper pad


2020


and ends


2030


,


2040


. The blade contact


2010


accepts a standard AC plug neutral blade inserted into the adapter socket


1150


(FIG.


11


F). One end of a neutral jumper


1232


is resistance welded to the jumper pad


2020


, electrically connecting the neutral clip


2000


to a neutral prong


1902


(FIGS.


19


A-D). The ends


2030


,


2040


insert into the housing front half


1300


(

FIGS. 13A-D

) and back half


1400


(FIGS.


14


A-D), respectively, retaining the neutral clip


2000


.




Hot Clip





FIGS. 21A-D

illustrate the hot clip


2100


, which has a hot blade contact


2110


, a jumper pad


2120


and ends


2130


,


2140


. The blade contact


2110


accepts a standard AC plug hot blade inserted into the adapter socket


1150


(FIG.


11


F). One end of a hot jumper


1234


is resistance welded to the jumper pad


2120


, electrically connecting the hot clip


2100


to a hot prong


1904


(FIG.


19


E). The ends


2130


,


2140


insert into the housing front half


1300


(

FIGS. 13A-D

) and back half


1400


(FIGS.


14


A-D), respectively, retaining the hot clip


2100


.




Slide





FIGS. 22A-D

illustrate the slide


2200


, which has a post


2270


with a piston


2210


mounted on one end. The post end


2272


opposite the piston


2210


is open and accommodates the finger hold stem


1570


(FIGS.


15


A-D). The piston


2210


is slidably retained within the probe


1310


(

FIGS. 11A-F

) and has sides


2212


that press against the prong spring bars


1920


(FIGS.


19


A-E). The piston


2210


has a generally triangular shape compatible with the probe


1310


(

FIGS. 11A-F

) cross-section. The position of the connected finger hold


1500


(

FIGS. 15A-D

) controls the position of the piston


2210


. The piston


2210


is proximate the probe face


1311


(

FIGS. 11A-F

) in the plug locked position (

FIGS. 11A-B

) and distal the probe face


1311


(

FIGS. 11A-F

) and proximate the probe back face


1318


in the plug unlocked position (FIGS.


11


C-D). The piston face


2214


has two elongated blocks


2216


extending along the base and a vertical slot


2218


between the blocks


2216


. The blocks


2216


fit within the probe face openings


1315


(

FIGS. 13A-D

) in the plug locked position, forcing the prongs


1900


(

FIGS. 19A-E

) to extend from the probe


1310


(FIGS.


11


A-F). In the plug unlocked position, the piston is distal the prong spring bars


1920


(FIGS.


19


A-E), allowing the spring bars


1920


(

FIGS. 19A-E

) to retract the prongs


1900


into the probe


1310


(FIGS.


11


A-F). The vertical slot


2218


mates with a corresponding guide within the probe


1310


.




Although the locking plug was described with respect to a finger hold prong actuator, another embodiment is a plug with side-mounted push-buttons. When pressed, the buttons would squeeze the prongs together, moving the prongs to the retracted position. The buttons would be held down to insert the plug and released to lock the plug in an outlet. Further, the locking plug was described as an adapter plug, which has a socket that accepts a standard AC plug. Another embodiment would be a locking plug with a directly wired power cord.




The outlet was described in terms of duplex receptacles. One of ordinary skill in the art will recognize that the scope of the present invention would also include a single receptacle outlet or outlets of more than two receptacles or ganged outlets.




Both the locking plug and the covered outlet were described as having jumper wires to internally connect various contacts and conductive elements. In an alternative embodiment, each jumper is replaced with a solid stamped buss. In the outlet, the solid stamped busses could be implemented with breakaway portions to electrically isolate the two receptacles and allowing the outlet to be configured as either full-hot or half-hot.




One of ordinary skill in the art will recognize that a locking plug or adapter plug can also be configured to extend parallel to the case or at a variety of other angles. Further, plugs and corresponding receptacles and covers can have a number of cross-sectional shapes other than the generally triangular shaped described above, all within the scope of the present invention.




The safety electrical connection system has been disclosed in detail in connection with various embodiments of the present invention. These embodiments are disclosed by way of examples only and are not to limit the scope of the present invention, which is defined by the claims that follow. One of ordinary skill in the art will appreciate many variations and modifications within the scope of this invention.



Claims
  • 1. A safety electrical connection system comprising:a safety outlet adapted to electrically connect to an electrical power source; a receptacle defined by said safety outlet and having an opening; a cover disposed in said receptacle and having a closed position proximate to and blocking said opening and an open position distal to said opening; a safety plug adapted to transmit power to an electrical load; a probe defined by said safety plug and adapted to insert into said receptacle; a prong disposed within said probe and having an unlocked position retracted within said probe and a locked position extending from said probe; a push button disposed on said safety plug and configured to be pressed so as to move said prong to said unlocked position; an aperture defined within said receptacle and adapted to receive said prong in said locked position; a ground sleeve disposed within said receptacle; and a ground bar disposed along said probe, said ground bar configured to contact said ground sleeve when said probe is inserted into said receptacle.
  • 2. The safety electrical connection system according to claim 1 further comprising an adapter socket disposed on said safety plug and adapted to receive a standard plug so as to connect said safety plug to an electrical load.
  • 3. The safety electrical connection system according to claim 2 further comprising a door disposed on said safety plug and adapted to enclose said standard plug.
  • 4. A safety electrical connection system comprising:a safety outlet adapted to electrically connect to an electrical power source; a receptacle defined by said safety outlet and having an opening; a cover disposed in said receptacle and having a closed position proximate to and blocking said opening and an open position distal to said opening; a safety plug adapted to transmit power to an electrical load; a probe defined by said safety plug and adapted to insert into said receptacle; a prong disposed within probe and having an unlocked position retracted within said probe and a locked position extending from said probe; a ground sleeve disposed within said receptacle; and a ground bar disposed along said probe, said ground bar configured to contact said ground sleeve when said probe is inserted into said receptacle.
  • 5. The safety electrical connection system according to claim 4 further comprising an adapter socket disposed on said safety plug and adapted to receive a standard plug so as to connect said safety plug to an electrical load.
  • 6. The safety electrical connection system according to claim 5 further comprising a door disposed on said safety plug and adapted to enclose said standard plug.
  • 7. A safety electrical connection system comprising:a safety outlet adapted to electrically connect to an electrical power source; a receptacle defined by said safety outlet and having an opening; a cover disposed in said receptacle and having a closed position proximate to and blocking said opening and an open position distal to said opening; a safety plug adapted to transmit power to an electrical load; a probe defined by said safety plug and adapted to insert into said receptacle; a prong disposed within said probe and having an unlocked position retracted within said probe and a locked position extending from said probe; a finger hold disposed on said safety plug and configured to be pulled-out and pushed-in so as to move said prong between said unlocked position and said locked position; and an aperture defined within said receptacle and adapted to receive said prong in said locked position.
  • 8. The safety electrical connection system according to claim 7 further comprising:a ground sleeve disposed within said receptacle; and a ground bar disposed along said probe, said ground bar configured to contact said ground sleeve when said probe is inserted into said receptacle.
  • 9. The safety electrical connection system according to claim 8 further comprising an adapter socket disposed on said safety plug and adapted to receive a standard plug so as to connect said safety plug to an electrical load.
  • 10. The safety electrical connection system according to claim 9 further comprising a door disposed on said safety plug and adapted to enclose said standard plug.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 09/761,290 filed Jan. 16, 2001, now U.S. Pat. No. 6,494,728, incorporated by reference herein, which relates to and claims the benefit of prior U.S. Provisional Patent Application No. 60/176,123 entitled Safety-Lock Outlet Assembly, filed Jan. 14, 2000.

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Non-Patent Literature Citations (1)
Entry
Cooper Industries, Inc.; Crouse-Hinds Division; Power-Lock Locking Devices—Product Specification 1996; pp. B6. B55; Syracuse, NY.
Provisional Applications (1)
Number Date Country
60/176123 Jan 2000 US
Continuations (1)
Number Date Country
Parent 09/761290 Jan 2001 US
Child 10/265857 US