The present invention relates to retrofitable safety equipment for use with safety systems. In particular, but not exclusively, the present invention relates to safety equipment for use with construction safety systems.
According to the UK's Health and Safety Executive (HSE) construction falls from height are the biggest cause of fatal injury in the nation's workplaces; further, they represent roughly 50% of work-related deaths in the construction sector. In addition, over 4,000 major injuries, such as broken bones or fractured skulls, are reported to HSE each year by the construction industry and around 50% of these serious injuries relate to or are caused by falls from height. Although safety equipment such as safety belts, hooks and security lines have been in use in the industry for years, in practice, a high proportion of workers carry out their work while the safety equipment is disconnected. Both HSE and employers in the industry have taken steps to improve observance of safety regulations and to prevent deaths and injuries from falls; for example HSE has implemented heavy fines which are levied on contractors if personnel are found to be using safety equipment incorrectly on a site. However, on large building projects it is very difficult to monitor workers continuously to ensure that they always adhere to safety rules and practice.
However, the construction industry continues to cause more deaths than any other industrial sector. Consequently, safety systems which allow usage of safety equipment to be monitored have been proposed. For example, EP2314354 describes a safety system and a safety belt comprising a connecting member, a rope, an attaching portion, a hook, and a load detection portion arranged to detect whether or not a load is applied to the connecting member and to generate a load detection signal which is sent to a control device including a receiver unit arranged to receive the load detection signal and a notification unit arranged to provide a warning or alarm. In this system, the control unit determines the status of a user or the status of the safety belt based on the load detection signal and the notification unit provides a visible or audible alarm if a load is detected or if the safety belt is disconnected.
The disadvantage of the system proposed by EP2314354 and other known systems is that the components described therein are not standard and are therefore every expensive to manufacture. Moreover, the components have not been subject to the rigorous functional and structural testing necessary for approval in jurisdictions such as the European Union and the US; as a result, it is unknown whether the hooks and lines described in EP2314354 are able to withstand the stresses borne by standard hooks or karabiners and standard lines. Further, safety equipment for use in the European construction industry must comply with IP65, that is, equipment must be totally protected against dust ingress and must also be protected against high pressure water jets from any direction.
The present invention therefore aims to provide a safety system which complies with security and ingress protection standards, composition and structural standards and which is cheaper to manufacture than prior art systems.
According to the present invention, a method is provided that includes the steps of: (a) providing a first rope or lanyard to which a first attached safety hook is attached; (b) retrofitting a first load detection sensor to the first safety hook without altering the structural integrity of the first safety hook by mounting the first load detection sensor on or shrink wrapped on the first safety hook; (c) detecting a load by the first load detection sensor; (d) generating a load status signal by the first load detection sensor in response to the detecting of the load; and (e) via a transmitter arranged to receive the load status signal from the first load detection sensor, receiving the load status signal from the first load detection sensor and transmitting the load status signal therefrom.
It is contemplated that this method may include the additional steps of determining, at a first time, if the load status signal is greater than 0 N; and, if no load is detected at the first time, generating a signal that the first safety hook is not hooked.
Still further, the method may include the steps of: determining, at a second time, if the load status signal is less than 5 N; and, if a load is detected at the second time that is less than 5 N, generating a signal that the first safety hook is hooked.
Next, the method may include the steps of: determining, at a third time, if the load status is greater than 5 N; and, if a load is detected at the third time that is greater than 5 N, generating a signal indicating that a user associated with the first safety hook has fallen.
The steps at the first time, the second time, and the third time may be performed independently of one another and/or serially.
Next, the method also may include the steps of: (f) providing a second rope or lanyard to which a second attached safety hook is attached; (g) retrofitting a second load detection sensor to the second safety hook without altering the structural integrity of the second safety hook by mounting the second load detection sensor on or shrink wrapped on the second safety hook; (h) detecting a load by the second load detection sensor; (i) generating a load status signal by the second load detection sensor in response to the detecting of the load; (j) via a transmitter arranged to receive the load status signal from the second load detection sensor, receiving the load status signal from the second load detection sensor and transmitting the load status signal therefrom.
Here, it is contemplated that the method may include the steps of: determining, at a first time, if the load status signal is greater than 0 N; and, if no load is detected at the first time, generating a signal that the second safety hook is not hooked.
Still further, the method may include the steps of: determining, at a second time, if the load status signal is less than 5 N; and, if a load is detected at the second time that is less than 5 N, generating a signal that the second safety hook is hooked.
In addition, the method may include the steps of: determining, at a third time, if the load status is greater than 5 N; and, if a load is detected at the third time that is greater than 5 N, generating a signal indicating that a user associated with the second safety hook has fallen.
The steps at the first time, the second time, and the third time may be performed independently of one another and/or serially.
The present invention also provides for a method of operating a safety system that includes (a) a first rope or lanyard, (b) a first safety hook attached to the first rope or lanyard, (c) a first load detection sensor retrofit on the first safety hook without altering the structural integrity of the first safety hook by being mounted on or shrink wrapped on the first safety hook, wherein the first load detection sensor generates a load status signal, and (d) a first transmitter arranged to receive the load status signal from the first load detection sensor and to transmit the load status signal therefrom. Here, the method includes: determining, at a first time, if the load status signal is greater than 0 N; if no load is detected at the first time, generating a signal that first safety hook is not hooked; determining, at a second time, if the load status signal is less than 5 N; if a load is detected at the second time that is less than 5 N, generating a signal that the first safety is hooked; determining, at a third time, if the load status is greater than 5 N; and, if a load is detected at the third time that is greater than 5 N, generating a signal indicating that a user associated with the first safety hook has fallen.
This method also may include (e) a second rope or lanyard, (f) a second safety hook attached to the second rope or lanyard, (g) a second load detection sensor retrofit on the second safety hook without altering the structural integrity of the second safety hook by being mounted on or shrink wrapped on the second safety hook, wherein the second load detection sensor generates a load status signal, and (h) a second transmitter arranged to receive the load status signal from the second load detection sensor and to transmit the load status signal therefrom. If so, the method is contemplated to include: determining, at a first time, if the load status signal is greater than 0 N; if no load is detected at the first time, generating a signal that second safety hook is not hooked; determining, at a second time, if the load status signal is less than 5 N; if a load is detected at the second time that is less than 5 N, generating a signal that the second safety is hooked; determining, at a third time, if the load status is greater than 5 N; and, if a load is detected at the third time that is greater than 5 N, generating a signal indicating that a user associated with the second safety hook has fallen.
Still other aspects of the present invention will be made apparent from the discussion that follows and from the drawings appended hereto.
Preferred embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings in which:
Referring now to
The load detection sensor 5 described above can be shrunk onto a standard hook 1 such as a karabiner, ascender, descender, fall arrester, crane hook and scaffold hook by simply applying heat with a heat gun, or any method suitable to shrink-wrap the upper section of the hook. A transmitter 3 is connected to or included in the load detection sensor. In use, the load detection sensor 5 perceives the pressure change generated by attaching the hook 1 to a rope or a lanyard and generates a first load status signal which is sent by the transmitter 3 to a receiver operably connected to processing means. The processing means analyses the load status signal and allows warning means to generate a notification or signal, for example a visible green light, to indicate that the hook is fastened. In the event the pressure changes again because a heavier load, such as one produced by a fall from a scaffold, is applied, the load detection sensor 5 generates a second load status signal. When the second load status signal is analysed by the processing means, a second notification, for example an audible alarm is generated by the warning means to enable the user and those around him to identify that a heavy load is being applied on the hook.
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A transmitter 3 suitable for use with any of the embodiments of the present invention comprises a 433 MHz PCB antenna.
One of the main advantages of the present system, and in particular of the embodiment described in relation to
As mentioned one of the greatest advantages of the present invention is that it can be used with standard equipment such as harnesses, lanyards, hooks, ties and rope without altering the structural integrity of the standard equipment. Further, retrofitting the existing standard equipment is straightforward; as a result, there is not need to invest heavily in new equipment, so implementation costs are nominal. Although the embodiments above have been described in relation to a single safety hook, it should be clear to the skilled person that the safety system of the present invention could also be used with a two or more hooks so that the warning means generate a signal to indicate that all the two or more hooks are disconnected, connected or that a load greater than a predetermined value is being applied to one of the two or more hooks.
Moreover, it should also be apparent that the invention can be used with different types of hooks such as karabiners, ascenders, descenders, fall arresters, crane hooks and scaffold hooks.
In addition, it should be clear that the notifications generated by the warning means may be lights of different colours, lights flashing in different patterns, audible alarms, a combination of coloured/flashing lights and an audible alarm or any other suitable means to attract attention.
Further, it should also be apparent that although processing and warning means according to the invention have been described as being separate from the load detection sensor, it would possible to integrate both of these into a safety hook comprising a load detection sensor according to the present invention, for example by mounting them in the rigid plate described in relation to the second and third embodiments or by adhering them to the layer of shrinkable polymer plastics material described in relation to the first embodiment once heat has been applied to it.
Moreover, it should be clear that the beacon and control unit could be powered with any suitable power source other than batteries, such as: a kinetic power generator/microgenerator or a solar power cell.
Although the safety system of the present invention has been described in relation to its use in the construction industry, it should be clear to the skilled person that the safety system could also be used for scaffolding, climbing, abseiling, sailing, rope rescue, industrial rope work, window cleaning and any other activity in which safety belts and or harnesses are necessary.
Number | Date | Country | Kind |
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1219688.7 | Nov 2012 | GB | national |
This is a divisional of U.S. patent application Ser. No. 16/417,067, filed on May 20, 2019, which is a continuation of U.S. patent application Ser. No. 14/439,611, filed on Apr. 29, 2015, which is a National Stage Entry into the United States Patent and Trademark Office from International PCT Patent Application No. PCT/GB2013/000462, having an international filing date of Oct. 30, 2013, and which claims priority to United Kingdom Patent Application No. GB 1219688.7, filed Nov. 1, 2012, the entire contents of all of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | 16417067 | May 2019 | US |
Child | 18620145 | US |
Number | Date | Country | |
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Parent | 14439611 | Apr 2015 | US |
Child | 16417067 | US |