Safety guard and deactivation device

Information

  • Patent Grant
  • 6782645
  • Patent Number
    6,782,645
  • Date Filed
    Tuesday, June 11, 2002
    23 years ago
  • Date Issued
    Tuesday, August 31, 2004
    20 years ago
Abstract
A safety guard system and deactivation device for protection of an operator of a garment press. A guard bar is manipulated in concert with movement of a press head between operative and inoperative positions. Manipulation of the guard bar reciprocates an activation device for sequentially activating actuatable valves which control the transmission of pressurized air to a head closing piston and cylinder for press head movement. A deactivation device is positioned proximal to the activation device to control reciprocation thereof. The deactivation device is retracted when pressurized air is interrupted to the garment press, resulting in restraint of activation device and deactivation of the actuatable valves, along with movement of the press head and guard bar to an inoperative position. When pressurized air is renewed to the garment press, the deactivation device is extended allowing for reciprocation of the activation device and activation of the actuatable valves, along with movement of the press head and guard bar from an inoperative position to an operative position upon manipulation of the guard bar.
Description




CROSS-REFERENCE TO RELATED APPLICATIONS




Not Applicable




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




Not Applicable




BACKGROUND OF THE INVENTION




1. Field of Invention




This invention relates to a system for operating a garment finishing press powered by pneumatic power. More particularly, this invention relates to a safety guard and a deactivation device for protecting an operator of a garment finishing press having a press head powered by pneumatic power.




2. Description of the Related Art




Numerous types of garment finishing press machines have been provided for the purpose of ironing and pressing textile materials and garments. These machines are typically powered by pressurized air and include a press head which closes in a scissors-like motion against a fixed pressing surface, known as the buck. Once closed, the machines may apply heat and/or pressure to press and dry the materials undergoing pressing operations. Typical of these modern machines is a power driven “scissors” style press machine which employs a pneumatic closing mechanism. When activated, the closing mechanism lowers the press head until it registers against the press buck.




Due to the danger these power driven machines pose to an operator who catches a hand or a body part between the press head and the buck, safety standards have been developed requiring the operator to simultaneously manipulate two activators separated by a distance great enough to require the use of both hands in order to effectuate the closing of the press head, and/or the use of a peripheral safety bar that an operator may manipulate to open or close the press head in relation to the buck. The safety standards are formalized in a standard published by the American National Standards Institute (ANSI) for Commercial Laundry and Drycleaning Operations (ANSI Z8.1-1996, Section 4.4.2.1).




A conventional garment finishing press may require the operator to press and hold mechanical actuators such as a button or handle, which activates a pneumatic power source controlled by valves that are electrically or pneumatically operated for lowering the press head until engagement of the buck in a closed position. Should the close button be released, the press head returns to the open position. Alternatively, a conventional garment finishing press may include additional hand controls that must be manipulated by the operator to hold the press head in a closed position and to release the press head for opening. Prior art devices for closure and locking of a garment finishing press are disclosed in U.S. Pat. No. 2,395,780, issued to Devol, Jr., et al. on Feb. 26, 1946, and U.S. Pat. No. 2,369,243, issued to Lechler on Feb. 13, 1945.




A safety guard and deactivation device is needed to protect a person from injury during startup and shutdown of a garment finishing press machine. An improved safety guard and deactivation device is needed to protect a person operating the press during and after interruptions in the supply of pressurized air to a pressing head of a garment finishing press machine.




BRIEF SUMMARY OF THE INVENTION




In accordance with the present invention, there is provided a safety guard and deactivation device for protection of an operator during operation of a garment finishing press having an operator controlled mechanism for movement of a press head between operative and inoperative positions. The safety guard includes a guard bar manipulated by a person in concert with movement of a press head between operative and inoperative positions. The guard bar is mechanically connected by a plurality of pivoting connectors to an activation device that is reciprocated to manipulate at least one actuatable valve that regulates the supply of pneumatic fluid flow from a source of pneumatic power provided to a means for movement utilized to move the press head. The reciprocating movement of the activation device is responsive to the movement of the press head and the guard bar manipulated by the operator between an operative and inoperative position.




An operation reset system includes a deactivation device for protecting the operator during startup, shutdown, and/or upon interruption of pneumatic fluid flow to the garment finishing press. The deactivation device includes a piston means having a piston rod and means affixed to a distal end of the piston rod for selective engagement of the activation device. At least one spring means is connected between a base of the piston means and the means affixed to the distal end of the piston rod, with the spring means biased to return the distal end of the piston rod to a retracted position. The piston means is maintained in communication with the pneumatic fluid flow of the garment finishing press by valve means whereby pressure in the piston means is lost when pneumatic fluid flow is interrupted to the garment finishing press. The means affixed to a distal end of the piston rod retracts and provides for selective engagement of the activation device when pneumatic fluid flow is interrupted to the garment finishing press. The retraction of the distal end prevents the activation device from reciprocating and inactivates the transfer of pneumatic fluid flow by the at least one actuatable valve until air pressure is restored to the garment finishing press which resets the deactivation device. With the at least one actuator valve inactivated, the press head is prevented from moving from an inoperative position until air pressure is restored to the garment finishing press.











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS




The above-mentioned features of the invention will become more clearly understood from the following detailed description of the invention read together with the drawings in which:





FIG. 1

is a side view of a garment finishing press including an operator manipulated safety guard bar, connecting members, an activation device and one embodiment of a deactivation device of the present invention;





FIG. 2A

is an exploded side view of

FIG. 1

, illustrating one embodiment of an activation device in a raised position and the deactivation device in a raised position when pneumatic fluid flow is applied to the garment finishing press;





FIG. 2B

is an exploded side view of

FIG. 1

, illustrating one embodiment of an activation device in a lower position and the deactivation device in a raised position when pneumatic fluid flow is applied to the garment finishing press;





FIG. 2C

is an exploded side view

FIG. 1

, illustrating one embodiment of an activation device maintained in a lower position by the deactivation device maintained in a lower position when pneumatic fluid flow is interrupted to the garment finishing press;





FIG. 3

is a side view of a garment finishing press including an alternative embodiment of an operator manipulated safety guard bar, connecting members, an activation device and an alternative embodiment of a deactivation device of the present invention;





FIG. 4A

is an exploded side view of

FIG. 3

, illustrating an alternative embodiment of an activation device in a lower position and the deactivation device in a lower position when pneumatic fluid flow is applied to the garment finishing press;





FIG. 4B

is an exploded side view of

FIG. 3

, illustrating an alternative embodiment of an activation device in a raised position and the deactivation device in a lower position when pneumatic fluid flow is applied to the garment finishing press;





FIG. 4C

is an exploded side view of

FIG. 3

, illustrating an alternative embodiment of an activation device maintained in a raised position by the deactivation device maintained in a raised position when pneumatic fluid flow is interrupted to the garment finishing press; and





FIG. 5

is a top view of

FIG. 1

, illustrating the safety guard bar oriented to encircle a press head of a garment finishing press.











DETAILED DESCRIPTION OF THE INVENTION




A safety guard and deactivation device


10


for control of a garment finishing press


12


is illustrated generally in FIG.


1


. One embodiment of the safety guard and deactivation device


10


includes an operating guard control device


40


connected by a plurality of connectors to an activation device


70


disposed to activate a valve means


102


,


106


in pneumatic fluid flow communication with a source of pneumatic power. A deactivation device


110


is positioned proximal to the activation device


70


(see

FIGS. 1

,


2


A,


2


B,


2


C) for control of the activation device and valve means


102


,


106


upon interruption of pneumatic fluid flow to the garment finishing press


12


. The safety guard and deactivation device


10


provides protection for a person operating a garment finishing press


12


utilizing a source of pneumatic power provided by a pneumatic fluid flow transfer system such as a pressurized air system (not shown). A typical garment finishing press


12


known to those skilled in the art may include a “scissors” style press, having at least one front support member


14


supporting a pressing buck


18


, and at least one rear support member


16


providing a support frame for a suspended pressure plate and support lever arm


22


, and a pressure lever


22


′. The pressing buck


18


may be supported above a front support member


14


by a support member


14


′. A buck guard work table


18


′ may be attached to an upper portion of the support frame


14


as a safety measure to force an operator to stand a selected distance away from the pressing buck


18


. An additional buck guard work surface


58


may be attached behind the pressing buck


18


as a safety measure to protect an operator if required to reach behind the pressing buck


18


. In one embodiment, one suspended pressure plate and support lever arm


22


is connected by connector bracket


24


to a press head


20


that is supported above the pressing buck


18


. The suspended pressure plate and support lever arm


22


is supported by spring pairs


28


,


28


′ having springs and support rods (see FIG.


1


). A shock absorbing connector


26


is located proximal to spring pairs


28


,


28


′ and is connected between rear support member


16


and support lever arm


22


. The pressure lever


22


′ is pivotably supported by pressure cam


32


and means for movement including at least one piston rod


30


extendable by at least one head closing piston and cylinder


34


. The means for movement is powered by a source of pneumatic power providing pressurized air transmitted by pneumatic fluid lines for extension and retraction of piston rod


30


from the at least one head closing piston and cylinder


34


attachable at the rear portion of the pressure lever


22


′, for movement of the connector bracket


24


attached to the press head


20


. The means for movement, lever arm


22


and pressure lever


22


′ are further supported by rear support member


16


, angled support member


36


, a pair of lower support members


38


,


38


′, and front support member


14


that provide a base and support the activation device


70


(see

FIGS. 1

,


2


A,


2


B,


2


C). The front support member


14


is utilized to support a first end


74


of the activation device


70


, and a valve means including at least one actuator valve


102


,


106


, and pivoting connection


68


for the activation device


70


(see FIG.


1


).




In one embodiment of the safety guard system


10


, an operating guard control device


40


is positioned to encircle the press head


20


(see FIGS.


1


and


5


). The control device


40


is manipulated by an operator to control movement of the press head


20


and to provide a means for manipulating the press head


20


between an inoperative, open position above the pressing buck


18


, to an operative, closed position against the pressing buck


18


. The operating guard control device


40


includes a safety guard bar


42


that is manipulated by an operator to actuate the safety guard system


10


. The guard bar


42


encircles at a spaced distance from the front and respective first and second side portions of the outer perimeter of the press head


20


(see FIGS.


1


and


5


). The front portion of the guard bar


42


is angled downwards from the plane formed by the perimeter of the press head


20


, to provide protection for an operator's hands from being caught in the press head


20


encircled by the guard bar


42


as the press head


20


is closed against the pressing buck


18


(see FIG.


1


). The guard bar


42


includes side arms


44


,


44


′, and at least one connector


46


attached by a connector segment


48


having an end disposed to connect to a first pivot


50


. A second connector


46


′ may be included for attachment between second side arm


44


′ and second connector segment


48


′ having an interior end attached to pivot in concert with first pivot


50


disposed proximal to suspended pressure plate and support lever arm


22


(see FIGS.


1


and


5


). The guard bar


42


is configured to allow an operator to manipulate the bar while standing in front of, or to either side of the press head


20


. The guard bar


42


is pivotably connected to the suspended pressure plate and support lever arm


22


supporting the press head


20


. When the safety guard bar


42


is manipulated by an operator, and pneumatic fluid such as pressurized air is supplied to the finishing press


12


, the guard bar


42


and the press head


20


are raised and lowered in unison.




An operator responsive mechanism responsive to the movement of the press head


20


between operative and inoperative positions includes a means for connecting that is interposed to connect between the guard bar


42


and a valve means including at least one actuated valve, and preferably two independently actuator valves


102


,


106


providing control of movement of the press head


20


. The operator responsive mechanism and means for connecting includes pivot connections associated with movement of the guard bar


42


in advance of the downwardly movement of the press head


20


, and includes a plurality of connector members moved in response to an operator's movement upwards


42


′ or downwards


42


″ of the guard bar


42


(see FIG.


1


). The pivot connections of the connecting members include at least one connector bar


48


(see

FIG. 5

) connected to a first pivot


50


(see

FIG. 1

) disposed in a pivoting connection on approximately a middle portion of the suspended pressure plate and lever arm


22


. As the safety guard bar


42


is manipulated upwards to an open position by an operator, the connector bar


48


and the first pivot


50


rotate in a counter-clockwise direction


50


′ as illustrated in FIG.


1


. The means for connecting includes a connector member


54


disposed between, and attached to, first pivot


50


and second pivot


52


. When safety guard bar


42


is manipulated upwards, first pivot


50


rotates and a trailing end


56


of connector member


54


is rotated downwards to force second pivot


52


to rotate


52


′ in a counterclockwise direction with resulting moving of means for connecting such as a connecting rod


60


downwards with movement of the activation device


70


downwards. When safety guard bar


42


is manipulated downwards, trailing end


56


is rotated upwards and second pivot


52


is rotated


52


′ in a clockwise direction, and the connector rod


60


linked at an upper end to second pivot


52


is moved


60


′ upwards, moving the activation device


70


upwards. The connector rod


60


is connected at a lower end to a connector joint


62


that is pivotably joined to an upper side of a substantially rectangular, or “A” shaped frame


72


of the activation device


70


(see

FIGS. 1

,


2


A,


2


B,


2


C).




The frame


72


is supported at a first end


74


by a pivoting connection


68


to a front support


14


, to allow pivoting of the first end


74


. The first end


74


includes an upper valve actuator


76


and a lower valve actuator


78


. A second end


80


, also referred to as the reciprocating end


80


, is supported in a cantilevered orientation in reference to the first end


74


, to allow the reciprocating end


80


to be repetitively repositioned between a raised position (see FIG.


2


A), and a lowered position (see FIG.


2


B). The frame


72


includes an interior opening into which a stop member


66


protrudes, with the stop member


66


stopping the frame


72


from pivoting downwards past the lowered position, or from pivoting upwards past the raised position. The reciprocating end


80


is moved repetitively in an upwards


80


′ motion (see FIG.


2


A), and in a downwards


80


″ motion (see

FIG. 2B

) as the connector rod


60


is moved


60


′, and the connector joint


62


is displaced


60


′″ either downwards or upwards by movement of the safety guard bar


42


by the operator (see FIG.


1


). The reciprocating end


80


includes a slot


82


through which an adjustment connector


84


is fixed against an outer side of slot


82


, with the adjustment connector


84


attached to a roller


86


positioned on an interior side of slot


82


. As reciprocating end


80


is moved upwards


80


′ to a raised position (see FIG.


2


A), and is reciprocated downwards


80


″ to a lower position (see FIG.


2


B), the roller


86


is rotated against a curved side


94


of a lever


88


. Lever


88


is pivotably connected at a pivot end


92


to the lower support frame member


38


′. The curved side


94


includes a curved, or an angled, mid-portion


96


against which the roller


86


is rotated as reciprocating end


80


is moved as the operator manipulates the safety guard bar


42


. Lever


88


includes a free end


98


having a spring


100


connected thereto, for repositioning of spring end


98


to a substantially upright position. Free end


98


moves in a generally lateral motion


98


′ created by the rotation of roller


86


against curved mid-portion


96


, during each up/down movement of reciprocating end


80


of frame


72


. The interaction of the roller


86


against the curved side


94


of lever


88


, having the curved mid-portion


96


thereon, in combination with the tension maintained by spring


100


of lever


88


against roller


86


, provides a control means for maintaining the frame


72


, rod


60


, member


54


and guard bar


42


in a fixed position, either up or down, until an operator manipulates the guard bar


42


and press head


20


to overcome the spring tension of the control means.




During operation of the activation device


70


, at least two independently actuator valves


102


,


106


are activated to regulate the supply of pressurized air utilized to move the press head


20


. A deactivation device


110


is positioned proximal to the frame


72


to control movement of the activation device


70


when pressurized air is interrupted to the garment finishing press


12


. The deactivation device


110


includes means affixed to an extendable end, such as a flanged bracket


118


that is maintained in an extended position


114


(see

FIGS. 2A and 2B

) to minimize interference with the reciprocating motion of frame


72


. The reciprocating motion of frame


72


results in repetitive reciprocation of valve actuators


76


,


78


which reciprocatingly activate valves


102


,


106


between operative and inoperative positions. Valves


102


,


106


provide control of the flow of pressurized air supplied to at least one head closing piston and cylinder


34


which assists in the pneumatic movement up and down of pressure lever


22


′ and press head


20


in response to an operator's manipulation


42


′,


42


″ of the safety guard bar


42


. As illustrated in

FIG. 2A

, when an operator manipulates the safety guard bar


42


downwards


42


″, connector rod


60


is moved up


60


′, reciprocating end


80


is moved up


80


′, with first end


74


pivoted about pivoting connection


68


. When the upper portion of first end


74


pivots upwards, upper valve actuator


76


is moved laterally


104


, and upper valve


106


is activated to transmit pressurized air to the head closing piston and cylinder


34


which assists in the pneumatic movement of pressure lever


22


′ and press head


20


for closing of the press head


20


. As illustrated in

FIG. 2B

, when an operator manipulates the safety guard bar


42


upwards


42


′, the connector rod


60


is moved down


60


″ and connecting reciprocating end


80


is moved down


80


″, resulting in first end


74


pivoted downwards. Upon first end


74


pivoting downwards, lower valve actuator


78


is moved


108


towards lower valve


102


, activating release of air pressure supplied to piston and cylinder


34


, with raising of the press head


20


.




The activation device


70


operates without interference from the deactivation device


110


illustrated in detail in

FIGS. 2A and 2B

, unless the supply of pressurized air is interrupted to the garment finishing press


12


, at which time a piston means having a piston and cylinder


112


of the deactivation device


110


automatically actuates and moves to a retracted position


116


to restrain the movement of activation device


70


(see FIG.


2


C). The deactivation device


110


provides a means for restraining movement of activation device


70


, with resulting deactivation of the operation of valves


102


,


106


during interruption of the supply of pressurized air to the garment finishing press


12


, while maintaining the press head


20


and safety guard bar


42


in a fixed and open position during restraint of activation device


70


. The press head


20


remains in a fixed and open position until pressurized air is resupplied to the garment finishing press


12


, providing pressurized air to the piston valve connector


112


′, and to the piston and cylinder


112


, which automatically extends flanged bracket


118


to an extended, operable position


114


(see FIG.


2


A), therefore allowing reciprocating motion of frame


72


, allowing the repetitive reciprocation of valve actuators


76


,


78


, which activates valves


102


,


106


between operative and inoperative positions for transmission of pressurized air to the head closing piston and cylinder


34


which assists in the pneumatic movement of pressure lever


22


′ and press head


20


for closing of the press head


20


.




The deactivation device


110


is positioned proximal to the activation device


70


(see FIG.


2


A), to provide a safety measure for fail-safe control of the activation device


70


in order to protect an operator from closure of the press head


20


upon restart of the garment finishing press


12


or after temporary loss of pressurized air to the garment finishing press


12


. As illustrated in

FIG. 2A

, the deactivation device


110


includes a piston means having a piston and cylinder


112


with a piston base end to which a piston valve connector


112


′ allows for a hose connection to provide connecting means to maintain the piston and cylinder


112


in fluid flow communication with the source of pressurized air providing pneumatic power to the garment finishing press


12


. The piston and cylinder


112


includes an extendable piston rod having a distal end with a means affixed thereon for selective engagement of the activation device


70


when the extendable distal end is retracted


116


(see FIG.


2


C). The extendable distal end includes a flanged bracket


118


that is disposed adjacent to, but is not connected to, a portion of a side of the frame


72


. In the embodiment illustrated in

FIGS. 2A and 2B

, the flanged bracket


118


is positioned above the lower portion of the frame


72


when pressurized air is applied to the garment finishing process


12


. While pressurized air is supplied to piston valve connector


112


′, the flanged bracket


118


and piston rod end of the piston and cylinder


112


remain extended


114


. When the frame


72


is moved up or down, the flanged bracket


118


is not moved, and the flanged bracket


118


and piston rod end of the piston and cylinder


112


remain extended until air pressure is interrupted to the piston


112


. The piston and cylinder


112


is attached at the cylinder base end to a stationary bracket


128


attached to at least one of the lower support members


38


,


38


′. The piston and cylinder


112


is positioned adjacent a spring means, including at least one spring


120


, or a pair of springs


120


,


122


that each have a first end attached to the flanged bracket


118


, and each have a second end attached to the stationary bracket


128


. The flanged bracket


118


remains in an extended position


114


while air pressure is supplied to the garment finishing press


12


and to the piston and cylinder


112


by piston valve connector


112


′, as long as the air pressure exceeds the force of recoil of the springs


120


,


122


. When air pressure is interrupted to the piston and cylinder


112


, the flanged bracket


118


and respective piston rod end of the piston and cylinder


112


are moved to a retracted position


116


(see

FIG. 2C

) by the recoil force of springs


120


,


122


. Flanged bracket


118


remains in a retracted position


116


due to the tension provided by springs


120


,


122


, as long as air pressure is interrupted to piston valve connector


112


′, with resulting restraint on movement of frame


72


of activation device


70


which restrains movement of connector rod


60


, and which restrains the reciprocation of valves


102


,


106


. Upon resupply of air pressure to piston valve connector


112


′, the air pressure is typically greater than the recoil force of springs


120


,


122


, allowing flanged bracket


118


and piston rod end to extend to an extended position


114


from the piston and cylinder


112


, thereby allowing movement of the frame


72


of activation device


70


. During the interruption of air pressure to garment finishing press


12


and piston valve connector


112


′, restraint in movement of frame


72


is imposed by flanged bracket


118


(see FIG.


2


C), which maintains safety guard bar


42


in a fixed, upright position until pressurized air is resupplied to garment finishing press


12


and piston valve connector


112


′. Upon resupply of pressurized air to piston valve connector


112


′ and piston and cylinder


112


, the flanged bracket


118


automatically resets to an extended position


114


(see FIG.


2


A), for resumption of the reciprocating movement of frame


72


of the activation device


70


.




An alternative embodiment of a safety guard system


200


is illustrated in FIGS.


3


and


4


A-


4


C. The alternative embodiment includes a deactivation device


230


positioned above and adjacent to an activation frame device


220


. A safety guard bar


218


and a press head


202


and are manipulated between operative (see

FIG. 3

) and inoperative (open) positions in relation to pressing buck


204


. Movement of lever arm


22


, pressure lever


22


′, press head support


22


″ and press head


202


into the operative position occurs after pressurized air is transmitted to head closing piston and cylinder


34


which extends piston rod


30


for movement of pressure lever


22


′ and closure of the press head


202


. Pressurized air is transmitted to head closing piston and cylinder


34


upon a sequence of events initiated by downwards movement of guard bar


218


, which triggers a sequence of movements including movement of safety guard bar support member


206


at the pivoting connections


208


,


210


, and movement


216


of connector rod


212


with reciprocation of an activation device having a frame


220


. Reciprocation of frame


220


provides activation of the upper air valve


226


and lower air valve


228


between operative and inoperative positions, thereby allowing pressurized air to extend the piston rod


30


attached to head closing piston and cylinder


34


, with movement of pressure lever


22


′ and closure of the press head


202


. (see FIG.


3


). In the alternative embodiment, when safety guard bar


218


is moved downwards by an operator, with resulting movement of the press head


202


to an operative position, rotation occurs at first pivot


208


and the connector rod


212


is moved


216


downwardly, and rotation occurs at connector pivot


214


resulting in movement of frame


220


downwards


222


(see FIG.


4


A). Downwards movement of frame


220


provides activation of the lower air valve


228


to an operative or head closure position, thereby allowing pressurized air to extend the piston rod


30


attached to head closing piston and cylinder


34


, to force closure of press head


202


. A flanged bracket


238


remains extended from the piston and cylinder


232


of the deactivation device


230


to a downwardly position


234


(see FIGS.


4


A and


4


B), when pressurized air is supplied to garment finishing press


12


. When safety guard bar


218


and press head


202


are moved upwards by an operator, rotation occurs at first pivot


208


, which moves connector rod


212


upwards at connector pivot


214


, resulting in movement of frame


220


upwards


224


(see FIG.


4


B), and activation of the upper air valve


226


to an operative or head opening position, thereby allowing the piston rod


30


to retract into head closing piston and cylinder


34


, to raise the press head


202


to an inoperative position. Flanged bracket


238


remains in a downwardly position while pneumatic fluid flow is maintained to a piston valve connector


232


′ attached to the piston and cylinder


232


. With continuous reciprocation of frame


220


in response to an operator's movement of guard bar


218


, the upper air valve


226


and lower air valve


228


are moved between operative and inoperative positions, to either allow for movement downwards of the press head


202


in operative position against press buck


204


(see FIG.


3


), or to move press head


202


into an upwards, open and inoperative position.




When pressurized air is interrupted to the deactivation device


230


, and garment finishing press


12


, the loss of pressurized air to piston and cylinder


232


as transmitted through piston valve connector


232


′, allows at least one spring of spring means, and preferably two springs


240


,


242


to raise the flanged end


238


, therefore moving frame


220


to a raised, retracted position


236


(see FIG.


4


C). Until pressurized air is resupplied to the garment finishing press


12


, to deactivation device


230


, and to piston valve connector


232


′, the flanged end


238


is maintained in a raised, retracted position


236


with resulting restraint on movement imposed on frame


220


and connector rod


212


, and restraint on the reciprocation of valves


226


,


228


with a resulting restraint on the transmission of pressurized air to head closing piston and cylinder


34


. Therefore, the press head


202


and safety guard bar


218


are maintained in an upright, open position upon interruption of pressurized air to the garment finishing press


12


. The flanged end


238


of deactivation device


230


is returned to an extended, downwardly position


234


(see FIG.


4


A), upon resupply of pressurized air to the piston valve connector


232


′ of the deactivation device


230


positioned on a garment finishing press


12


. With the flanged end


238


in the extended, downwardly position


234


, the activation device frame


220


is free to reciprocate upon the manipulation by the operator of the safety guard bar


218


.




A method of operation of the safety guard system


10


includes a plurality of steps for operation of a deactivation system for controlling movement of a press head


20


of a garment finishing press


12


activated by pressurized air. The method includes a step of manipulating a guard bar


42


attached proximal to the press head


20


of the garment finishing press


12


. The manipulating step repositions the guard bar


42


towards a downwardly, operative position, and triggers a plurality of movements of interconnected connecting means with resulting movement of an activation device


70


for reciprocation of activation valves


102


,


106


. At least one of the valves


102


,


106


allow for transfer of pneumatic air to an appropriately positioned head closing piston and cylinder


34


and piston rod


30


for movement of the press head


20


between a raised, inoperative position to a lowered, operative position against the pressing buck


18


in response to manipulating the guard bar


42


(see FIG.


1


). A step of reciprocating includes pivoting a connecting means having a connector


54


positioned between a plurality of pivot points


50


,


52


that are rotated as the manipulating step repositions the guard bar


42


and press head


20


. The step of reciprocating further includes moving a connector member


60


attached to the pivoting connecting means, for reciprocating an activation device


70


having frame


72


disposed to activate valve means


102


,


106


for control of flow of pressurized air supplied to move the press head


20


. The step of reciprocating includes reciprocating frame


72


from the first, upwards position (see FIG.


2


A), to a second, downwards position (see FIG.


2


B). Concurrent with the step of reciprocating and upon continued providing of pressurized air to the garment finishing press


12


, a step of actuating occurs for a deactivation device


110


that includes extending a flanged bracket


118


attached to piston and cylinder


112


to a first, extended position away from the reciprocating frame


72


. The flanged bracket


118


is maintain in an extended, operable position


114


while pressurized air is supplied to the garment finishing press


12


. When pressurized air is interrupted to the press


12


and the piston


112


, a step of actuating occurs with the spring means


120


,


122


displacing flanged bracket


118


attached to piston


112


to a retracted position against frame


72


(see FIG.


2


C), halting of movement of frame


72


and returning the press head


20


into an inoperative position. A step of resetting includes re-supplying pressurized air to the garment finishing press


12


and to piston and cylinder


112


of deactivation device


110


, with resulting extension of flanged bracket


118


away from frame


72


. The step of resetting further includes allowing reciprocating movement of frame


72


, allowing activating of at least one valve


102


,


106


, and transmitting of pressurized air to the garment finishing press


12


, for movement of the press head


20


upon re-manipulating of the guard bar


42


by an operator. The method of operation of the deactivation system protects an operator from closure of a press head


20


onto the operator's hands and arms after interruption and resupply of pressurized air to a garment finishing press


12


.




While numerous embodiments have been shown and described, it will be understood that it is not intended to limit the disclosure of the invention to the specific details of the apparatus and method of operation shown and described herein, but rather it is intended to cover all modifications to the apparatus and alternate methods of operation falling within the spirit and the scope of the invention as defined in the appended claims.



Claims
  • 1. A safety guard system for control of operation of a press powered by pressurized air transmitted to operate at least one piston and cylinder for movement of a press head between operative and inoperative positions, the transmitted pressurized air is controlled by an independently actuatable valve, comprising:a guard bar connected in pivoting relationship with the press head, said guard bar is manipulated by an operator to actuate an independently actuatable valve for movement of the press head between operative and inoperative positions; an operator responsive mechanism responsive to the movement of said guard bar and the press head between its operative and inoperative positions, said operator responsive mechanism interposed between the press head and the independently actuatable valve; and a deactivation device positioned proximal to the independently actuatable valve, said deactivation device includes a piston and a piston rod having a bracket means affixed to an extendable end of said piston rod that is movable between an extended position and a retracted position, said bracket means affixed to said extendable end is maintained in said extended position while pressurized air is supplied to the press, said bracket means affixed to said extendable end is moved to said retracted position when pressurized air is interrupted to the press; whereby actuation of the independently actuatable valve is restrained by said bracket means in said retracted position upon interruption of pressurized air to the press with the guard bar maintained in the inoperative position until pressurized air is resupplied to the press and said guard bar is manipulated by an operator.
  • 2. The safety guard system of claim 1 wherein said operator responsive mechanism includes:a connector member disposed between a first pivot and a second pivot, said connector member is pivoted in unison with said guard bar being manipulated between said operative position and said inoperative position of the press head; and an activation device connectable by a connecting means to said connector member at said second pivot, said activation device is reciprocated between a raised position and a lowered position by said connecting means when said guard bar is manipulated, said activation device controls the movement of the independently actuatable valve between open and closed positions thereby allowing passage of pressurized air for movement by at least one piston and cylinder of the press head between operative and inoperative positions.
  • 3. The safety guard system of claim 2, said deactivation device including said piston having a piston base end fixed proximal to said activation device, said bracket means affixed to said extendable end having a flanged bracket attached thereto, said flanged bracket disposed to contact said activation device when in said retracted position, said flanged bracket and said extendable end is moved to said extended position when pressurized air is supplied to the press, said flanged bracket and said extendable end remains in said extended position while pressurized air is supplied to the press.
  • 4. The safety guard system of claim 3 wherein said deactivation device further includes:a spring means positioned proximal to and substantially adjacent to said piston, said spring means having a first end mounted to a first structural member of the press proximal to said piston base end, said spring means having a second end connected to said flanged bracket on opposed sides of said piston, said spring means being extended when said flanged bracket of said extendable end are extended to said extended position by the supply of pressurized air to the press; and a piston valve connector removably attached to said piston, said piston valve connector in fluid communication with the pressurized air provided to the press to provide pressurized air to said piston while pressurized air is activated to the press; said spring means recoils to move said flanged bracket to said retracted position when the supply of pressurized air is interrupted to said piston valve connector attached to said piston, said flanged bracket in said retracted position restrains said activation device from reciprocating until pressurized air is resupplied to said press and said piston valve connector, said piston rod is extended from said piston to extend said flanged bracket to said extended position upon resupply of pressurized air to said press and said piston valve connector.
  • 5. The safety guard system of claim 4 wherein said activation device includes:a frame having a first end that is reciprocated about a pivot attached at said first end to a second structural member of the press, said frame having at least one side disposed proximal to said flanged bracket, said frame having a second end disposed to enclosed said deactivation device between said first end and said second end; said at least one actuatable valve including a first and a second pressure control valve positioned proximate to respective corners of said first end of said activation device, said first and said second pressure control valve being actuated between respective open and closed configurations as said frame is reciprocated, said first and said second pressure control valves are in pneumatic communication with the pressurized air system of the press; and a stop member being positioned within said frame, said stop member restricts the reciprocated motion of said frame between said raised position and said lowered position of said activation device.
  • 6. In a press powered by a source of pneumatic power and having a press head wherein the operation of the press head between operative and inoperative positions is controlled by at least one independently actuatable valve in communication with a source of pneumatic power, the improvement comprising:an operator responsive mechanism responsive to the movement of the press head between its operative and inoperative positions and interposed between the press head and the independently actuatable valves; a deactivation device including a piston having a stationary end fixedly anchored relative to a structural member of the press and having a piston rod reciprocatingly extended and retracted from said piston and having a distal end thereof projecting outwardly of said piston rod; a bracket means affixed to said distal end of said piston rod for selective engagement with said operator responsive mechanism as a function of the extension or retraction of said piston rod within said piston; and a piston connecting means in fluid flow communication with the source of pneumatic power, said piston connecting means attached to said piston of said deactivation device whereupon the continued communication of pneumatic power to said piston effects non-engagement with said operator responsive mechanism of said bracket means affixed to said distal end of said piston rod, and cessation of communication of pneumatic power to said piston effects engagement of said bracket means affixed to said distal end of said piston rod with said operator responsive mechanism and consequential actuation of one or more of the independently actuatable valves to position the press head and said guard bar to its inoperative position.
  • 7. The improvement of claim 6 wherein said piston rod is biased toward its retracted position within said piston upon cessation of communication of pneumatic power to said piston.
  • 8. The improvement of claim 7 and including spring means having first and second opposite ends, said first end of spring means being anchored to a structural member of the press and said second end of said spring means being anchored to said bracket means affixed to said distal end of said piston rod, said spring means returns said piston rod to its retracted position within said piston upon cessation of communication of pneumatic power to said piston.
  • 9. The improvement of claim 8 wherein said bracket means affixed to said distal end of said piston rod includes a flanged bracket disposed proximal to said bracket means, said flanged bracket engages said operator responsive mechanism upon cessation of communication of pneumatic power to said piston, said spring means returns said flanged bracket to its retracted position with consequential actuation of said independently actuatable valves to position the press head and said guard bar to its inoperative position until resupply of pneumatic power to said bracket means connected to said piston.
  • 10. The improvement of claim 9 wherein said operator responsive mechanism includes a guard bar manipulated by an operator between operative and inoperative positions, said guard bar is connectable by a connecting means to an activation device disposed to reciprocate said independently actuatable valves between operative and inoperative positions with responsive movement of the press head between operative and inoperative positions.
  • 11. The improvement of claim 10 wherein said activation device disposed to reciprocate said independently actuatable valves includes:a frame member that is reciprocated about a pivot end upon operation of the guard bar between operative and inoperative positions; and a first and a second pressure control valve positioned proximate to respective corners of said pivot end of said activation device, said first and said second pressure control valve being actuated between operative and inoperative positions for control of pressurized air provided by the source of pneumatic power, said first and said second pressure control valve operate to move the press head as said frame member is reciprocated, said first and second pressure control valves are in pneumatic communication with the source of pneumatic power of the press.
  • 12. A deactivation device for control of movement of a press head by a piston means of a garment finishing press powered by a source of pneumatic power wherein the operation of the press head between operative and inoperative positions is controlled by at least one independently actuatable valve responsive to movement by an operator of a guard bar connected to the press head, said deactivation device is activated upon interruption of pneumatic fluid flow to the garment finishing press, comprising:an activation device in pneumatic fluid flow communication with the source of pneumatic power, said activation device responsive to movement of the guard bar by a connecting means interposed to connect between the guard bar and the activation device, said activation device is reciprocated between a first position and a second position by said connecting means for control of pneumatic fluid flow to the press head piston means for movement of the press head when the guard bar is manipulated by the operator; and a deactivation device including a piston and cylinder having a base end fixedly anchored to a structural member of the press and proximal to said activation device, said piston and cylinder including a piston rod having an extendable end from said piston and cylinder, a flanged bracket attached to said extendable end, said flanged bracket disposed to contact said activation device when said piston rod is moved to a retracted position upon interruption of pneumatic fluid flow to the press, whereby the press head and the guard bar is maintained in the inoperative position during interruption of pneumatic fluid flow to the press, said flanged bracket and said extendable end of said piston and cylinder being moved to an extended position when pressurized air is re-supplied to the press, said flanged bracket and said extendable end of said piston and cylinder remain in said extended position until fluid flow communication is interrupted between the source of pneumatic power and the press.
  • 13. The deactivation device of claim 12, wherein said deactivation device includes:a spring means positioned substantially adjacent to said piston and cylinder, said spring means having a first end mounted to said piston and cylinder base end, said spring means having a second end connected to said flanged bracket attached to said extendable end, said spring means being extended when said flanged bracket is extended to said extended position; and a piston valve connector attachable to said piston and cylinder, said piston valve connector in communication with the pneumatic fluid flow of the source of pneumatic power, said piston valve connector allows pneumatic fluid flow to said piston valve connector and said piston and cylinder; said spring means recoils to move said flanged bracket to said retracted position when the pneumatic fluid flow is interrupted to said piston valve connector and said piston and cylinder, whereby said flanged bracket in said retracted position restrains said activation device from reciprocating until pneumatic fluid flow is restored to the press, said flanged bracket is automatically reset to said extended position after pneumatic fluid flow is restored to said piston valve connector, said piston and cylinder, and the garment finishing press.
  • 14. The deactivation device of claim 13 wherein said activation device includes:a frame member positioned to reciprocate said at least one independently actuatable valve, said frame member having at least one side disposed to be contacted by said flanged bracket, said frame member is limited from reciprocation by said flanged bracket in said retracted position; said at least one independently actuatable valve including a first and a second actuator valve positioned proximate to said frame member, said first and second actuator valves being actuated between respective open and closed configurations as said frame member is reciprocated, said first and second actuatable valves regulate transfer of pneumatic fluid flow from the source of pneumatic power to the piston means for movement of the press head; whereby when said frame member is limited from reciprocation by said flanged bracket in said retracted position, said at least one independently actuatable valve is restrained from reciprocation and transfer of pneumatic fluid flow is restricted to the piston means with the press head and the guard bar maintained in the inoperative position.
  • 15. A method of operation of a deactivation system for controlling movement of a press head in relation to a pressing surface of a garment press activated by pneumatic fluid flow provided by a source of pneumatic power, comprising the steps of:manipulating a guard bar encircling the press head, said manipulating step positioning said guard bar and the press head between an operative position and an inoperative position; reciprocating an activation system in pneumatic communication with the source of pneumatic power, said step of reciprocating linking the movement of said activation system to an activating position with the movement of said guard bar between said operative position and said inoperative position; actuating a deactivation device to an extended position when pneumatic power is provided to the garment press, said deactivation device is in pneumatic fluid flow communication with the source of pneumatic power, said deactivation device is maintained in said extended position while the garment press is supplied with pneumatic fluid flow from the source of pneumatic power; and repositioning said deactivation device to a retracted position for limiting movement of said activation system upon interruption of pneumatic fluid flow to said deactivation device and the garment press, said step of repositioning limits movement of said activation system by maintaining said deactivation device in said deactivating position for limiting movement of said activation system during interruption of pneumatic fluid flow to the garment press.
  • 16. The method of claim 15 further comprises the steps of:resetting said deactivation device to said extended position, said step of resetting includes resupplying pneumatic fluid flow from the source of pneumatic power to the garment press when pneumatic fluid flow is restored to the garment press, said deactivation device automatically extending upon resupplying pneumatic fluid flow to the garment press, said step of resetting allows said step of manipulating to proceed when pneumatic fluid flow is provided to said deactivation device and the garment press.
US Referenced Citations (8)
Number Name Date Kind
2050619 Malott, Jr. Aug 1936 A
2369243 Lechler Feb 1945 A
2395780 Devol, Jr. et al. Feb 1946 A
3333355 Tucker Aug 1967 A
3640007 Richterkessing Feb 1972 A
4520637 Fleissner Jun 1985 A
5067519 Russell et al. Nov 1991 A
6725585 Hickle et al. Apr 2004 B2