Patent Application
20190175844
The present invention relates to a bio-medical device for safe introduction of substances into body/tissue of human/animal for medical or physical purposes. More particularly, the present invention is directed to a prefilled medicament injecting system with a safety housing for safely injecting the substances like medicament/implant into the body or tissue of the human or the animal for medical or physical purposes to avoid any unwanted hazards in contact of the needle with the user pre or post injecting or during the injecting procedure.
A conventional medicament/implant injecting system includes an injecting syringe preferably filled with a selected dosage of the medicament/implant for distribution to the end user, wherein said injection syringe includes a sharp-pointed piercing element or needle for piercing into the body/tissue and delivering the medicament.
The use of sharp-pointed piercing element or the needle for piercing into the body/tissue also causes needle stick injuries to the person using the injecting device to inject the medicament. The needle stick injuries pose a substantial threat since they can frequently result in the transmission of disease from one person to another.
The needle stick injuries are of particular concern to healthcare professionals who frequently use the injecting device to inject medicament to different patients and exposed to possible contamination from infected patients due to needle stick injuries during injecting the medicament/implant to the infected patients.
Now, to avoid such Needle stick injuries, various types of safety shields have been reported in the prior art which are provided for accommodating the injecting syringe. These safety shields are adapted to move in axial direction with respect to the injecting syringe to expose the syringe needle for use only during injection of the medicament/implant.
EP 0966983 A1 discloses a shield system and a syringe which is coupled to the shield system. The shield system an outer syringe holder and an inner shield. The syringe is inserted within the enclosure defined by the outer holder and inner shield. When sufficient pressure is exerted on the holder by the syringe barrel the shield is released and is urged in a distal direction by a spring located between the barrel and shield, putting the shield in an extended position and covering the needle. The devices of EP 0966983 are prone to accidental triggering of the shield mechanism since sufficient force (e.g. caused by accidental dropping) exerted on the syringe barrel will in turn exert sufficient force on the outer holder to trigger the shield mechanism.
U.S. Pat. No. 8,029,458 B2 discloses a device for the injection of a solid or semi-solid implant comprising of a main hollow body having a hollow needle fixed thereto, into which the implant is introduced; a secondary body which is disposed coaxially inside the main body and which surrounds the needle and a plunger rod which can slide coaxially inside the hollow needle. The injection device is arranged such that: (i) when it is pressed against the tissues, the main body slides along the length of the secondary body from a proximal position to a distal position such that the needle can penetrate the tissues, whereby the movement of the main body is accompanied by the concomitant movement of the plunger rod; and (ii) the plunger rod remains fixed and maintains the implant at the required depth in the tissues until the needle is removed therefrom when the main body is returned from the distal position to the proximal position.
U.S. Pat. No. 7,118,552 B2 discloses an automatically operable safety shield system for syringes which includes an inner holder into which the syringe may be inserted, an outer shield mounted outwards from the inner holder being biased with a spring and axially movable relative to the inner holder between retracted and extended positions wherein in the retracted position of the outer shield the syringe needle is exposed for use. The inner holder comprises at least one first opening and the outer shield comprises at least one first stop member, the first stop member being engageable with the first opening when the outer shield is in the retracted position, the inner holder having distal to the first opening at least one first indentation, the first stop member being engageable with the first indentation when the outer shield is in the extended position. A trigger is positioned within the inner holder and axially movable relative to said inner holder such that it can contact the first stop member when it is engaged with the first opening and disengage the first stop member from the first opening, allowing the spring to move the outer shield to the extended position.
Safety shield systems or the safety housings for injecting system such as mentioned in both the U.S. Pat. No. 8,029,458 B2 and U.S. Pat. No. 7,118,552 B2 include an inner housing to enclose the injecting syringes and an outer housing to accommodate the inner housing wherein the outer housing moves to expose the injecting syringes and goes back to its original position post injection. Now this two part housing structures based covering and selective exposure of the injecting syringe with the assistance of a trigger mechanism makes the whole arrangement complex and difficult to use for health professional as the outer hosing needs to be moved separately before injecting and thus continuing to expose the user to accidental hazards.
It is thus there has been a need for developing a new safety shield system or the safety housing for injecting system which would be simple in construction and easy to operate enabling the covering and selective exposure of the injecting syringe without requiring independent removal of the housing and without assistance of any trigger mechanism.
It is thus the basic object of the present invention to develop a simple, user friendly safety shield system or the safety housing for medicament/implant injecting system which would expose the injecting system or the needle only during injection and automatically enclose the injecting system or the needle post injection such as to avoid any unwanted hazards in contact of the needle with the user pre or post injecting or during the injecting procedure.
Yet another object of the present invention is to develop a safety housing for medicament/implant injecting system which would be adapted to stepwise initial expose of the injecting needle of the injecting system during injection by involving forward pushing force applied on the injecting system during injection followed by subsequent controlled step of injecting through the thus exposed needle.
Another object of the present invention is to develop a safety housing for medicament/implant injecting system which would be adapted to favour automatically enclosing the injecting needle of the injecting system post injection to safeguard the users from any unwanted contact with the used needle.
Another object of the present invention is to develop a safety housing for medicament/implant injecting system which would be adapted to permanently enclose injecting unit post use for restricting any further use of the injecting unit and/or accidental exposure of the used needle.
Another object of the present invention is to develop a safety housing for medicament/implant injecting system wherein the housing will be static during exposure and enclosure of the injecting needle to facilitate the user to inject by simply holding the housing.
Thus according to basic aspect of the present invention there is provided a safety housing based implant/medicament injecting system comprising:
a needle assembly including implant/medicament for injection and an injecting needle/cannula;
a housing for the said needle assembly;
said needle assembly with said injecting needle/cannula in said housing maintained under usual bias in said housing;
a plunger means having a plunger rod concentrically disposed with respect to said housing and said needle assembly to effect under its forward motion a controlled stepwise initial exposure of said injecting needle/cannula from said housing at a distal front end and followed by injecting out of the implant/medicament through said exposed needle/cannula;
said plunger means, said housing and said needle assembly cooperatively connected such that an initial injecting plunger forward motion cooperates only with said needle assembly to expose the needle/cannula out of said distal front end of said housing and then a first engagement means engaging the needle assembly in said position with respect to the housing to keep the needle/cannula exposed for injection and when said plunger body connection to said needle assembly is cooperatively released such that further subsequent continuing injecting plunger forward motion of the plunger means facilitates the plunger rod to enter the needle assembly for said injecting out the implant/medicament through the exposed needle/cannula;
a cooperative first disengagement means for disengaging said housing connection to said needle assembly post injecting of the medicament/implant enabling retraction of the used needle/cannula under its said usual bias into the housing and locked therein to avoid any future use/accidental exposure of the used needle/cannula.
According to another aspect, the present safety housing based implant/medicament injecting system comprises a releasable seal means blocking any free motion of the plunger with respect to said housing until actual use.
According to another aspect in the present invention there is provide a preferred embodiment of the present safety housing based implant/medicament injecting system comprising of
said housing having a small opening at its distal front end;
said needle assembly fully enclosed within said housing and resiliently supported with said distal front end of the housing by using a spring bias having the cannula positioned in its front end configured to eject through the opening for piercing skin, body tissue to deliver the implant/medicament;
said plunger means with said plunger rod configured for the initial injecting plunger forward motion to eject the needle/cannula through the opening and the subsequent continuing injecting plunger forward motion to facilitate the plunger rod to enter in the needle assembly to thereby inject the implant/medicament through the ejected needle/cannula;
wherein the plunger means for said initial injecting plunger forward motion involves coupling between the plunger means and the needle assembly to ensure transferring of pushing force applied on the plunger means to the needle assembly and cooperative forward movement of the plunger means and the needle assembly inside the housing towards its front by compressing against usual biased disposition of said spring;
wherein the plunger means for said subsequent continuing injecting plunger forward motion involves decoupling the plunger means from the back end of the needle assembly when the front end of the needle assembly is engaged with the housing involving said first engagement means at its distal front end which enable independent forward movement of the plunger means with respect to the needle assembly inside the housing upon continuing pushing force applied on the plunger means and thus forward movement of the plunger rod in the needle assembly for pushing the implant/medicament through the cannula into the tissue;
the first disengagement means is configured to disengage the said first engagement mans between the front end of the needle assembly and the housing upon complete delivering of the implant/medicament and thereby enable the automatic retraction of the needle assembly with the cannula in the housing.
According to another aspect in the present safety housing based implant/medicament injecting system, the plunger means for the initial injecting plunger forward motion includes
said releasable seal means to couple the needle assembly with the plunger means ensuring the cooperative movement of the needle assembly, the plunger and the plunger rod; and
said first engagement means to engage the front of needle assembly with the housing at its distal front end when the cannula is completely ejected through the opening and thereby arrest any forward or backward motion of the needle assembly in such extended state of the cannula for injection.
According to a further aspect in the present safety housing based implant/medicament injecting system, the plunger means for the subsequent continuing injecting plunger forward motion includes a seal releasing means at back end of the housing to disengage the coupling between needle assembly and the plunger means when the needle assembly is engaged with the housing by the first engagement means to enable independent forward movement of the plunger means with respect to the needle assembly inside the housing.
In a preferred embodiment, the present safety housing based implant/medicament injecting system comprises a second engagement means at the back end of the housing to permanently arrest the retracted needle assembly in the housing restricting the further use of the needle assembly and/or accidental exposure of the used cannula.
In a preferred embodiment, the present safety housing based implant/medicament injecting comprises a removable protective cap on the cannula.
According to another aspect in the present safety housing based implant/medicament injecting system, the inner surface of the housing and outer surface of the needle assembly includes cooperative guiding means to arrest any unwanted rotation of the needle assembly with respect to the housing.
According to another aspect in the present safety housing based implant/medicament injecting system, the needle assembly includes forward snap which sits within the housing and configured to freely to move in the forward direction inside the housing to prevent any accidental reverse movement of the needle assembly.
According another aspect in the present invention there is provided a preferred embodiment of the present safety housing based implant/medicament injecting system which is push type safety housing based implant/medicament injecting system comprising of
said housing preferably a cylindrical barrel with a housing cap in its front end having small opening defined in the housing cap;
said needle assembly fully accommodated within the housing and supported with an expanded spring positioned between housing cap and front end of the needle assembly, said needle assembly includes a needle hub comprising the cannula at its front end, a label holder at its back end, and an implant container positioned in an axially symmetric manner between the label holder and the needle hub;
said plunger means comprising the plunger and the plunger rod insert molded within plunger body configured for the initial injecting plunger forward motion to eject the cannula through the opening by involving said releasable seal means to operatively couple the plunger and the plunger rod with the label holder of the needle assembly and said first engagement means to engage the needle hub with the housing; and the subsequent continuing injecting plunger forward motion to inject the implant/medicament through the ejected needle/cannula by involving the seal releasing means to disengage the coupling between the label holder and the plunger;
said first disengagement means for enabling disengagement of the engaged disposition between the needle hub and the housing;
said second engaging means to permanently arrest the needle assembly in the housing post use.
In above mentioned push type safety housing based implant/medicament injecting system, the needle assembly comprises a plunger rod guide running through the implant container in the axially symmetric manner between the label holder and the needle hub enabling the plunger rod to move through said plunger rod guide and push the implant/medicament or injectable substances which are prefilled in the implant container towards the needle hub.
In above mentioned push type safety housing based implant/medicament injecting system, the cannula includes a fluid communicable connection with the plunger rod guide to receive the implant.
In above mentioned push type safety housing based implant/medicament injecting system, the needle hub is coupled with inner surface of the housing by involving tongue and groove joint to arrest any rotational movement of the needle assembly with respect to the housing and allow only spring biased forward and backward motion of the needle assembly within the housing.
In above mentioned push type safety housing based implant/medicament injecting system, the releasable seal means includes a safety clip at back end of the housing comprising a first end coupled with both the housing and the label holder and a second end externally coupled with the plunger by using a positive lock.
In above mentioned push type safety housing based implant/medicament injecting system, the positive lock to externally couple the second end of the safety clip with the plunger includes at least one opening or slot in the plunger externally at its front end; and at least one cooperative protrusion on the second end of safety clip configured to be detachably engaged with said opening or slot in the plunger.
In above mentioned push type safety housing based implant/medicament injecting system, the first end of the safety clip is coupled with the housing by involving tongue and groove joint facilitating sliding of the safety clip through the housing; and said first end of the safety clip is coupled with the label holder by involving butt joint ensuring that pushing force applied on the plunger gets transferred to the needle assembly via the safety clip and enabling cooperative forward movement of the plunger and the needle assembly inside the housing keeping the housing in static position;
said cooperative movement of the plunger and the needle assembly restrict plunger rod movement through the plunger rod guide and thus prevent movement of the implant independently with respect to the needle assembly during driving of the needle assembly.
In above mentioned push type safety housing based implant/medicament injecting system, the first engagement means comprises a snap lock on the needle hub configured to engage with cooperative locking portion in the housing front end/cap when the cannula is completely ejected out along with the protective cap from the housing with continued pushing force applied on the plunger causing the needle assembly to move towards the front end of the housing.
In above mentioned push type safety housing based implant/medicament injecting system, the needle assembly engaged with housing as the snap lock of the needle hub gets locked with cooperative locking portion in the housing top with an audible click compressing the spring bias to arrest the forward and reverse movement of the needle assembly with respect to the housing and facilitate piercing of the cannula after removal of the protective cap into the body/skin/tissue by holding the housing.
In above mentioned push type safety housing based implant/medicament injecting system, the label holder includes a cooperative snap within the housing to allow free movement the forward direction inside the housing and restrict the accidental reverse motion of the needle assembly.
In above mentioned push type safety housing based implant/medicament injecting system, the seal releasing means at back end of the housing includes
a mating protrusion on the housing which widens the second end of the safety clip when it interacts into said mating protrusion to detach the positive lock; and a releasing gap on the grove and tongue joint on which the first end of the safety clip slides;
said seal releasing means facilitates removal of the safety clip and enabling the plunger moveably independent from the needle assembly so that further application of pushing force on the plunger drive in forward direction in the housing independent of the needle assembly causing the plunger rod to move in forward direction through the rod guide and push the implant through the cannula into the tissue.
In above mentioned push type safety housing based implant/medicament injecting system, the plunger includes a snap lock to secure the plunger within the housing after removal of the safety clip.
In above mentioned push type safety housing based implant/medicament injecting system, the first disengagement means includes plunger front end cooperative with movement of the plunger at the front end of the housing for enabling disengagement of the engaged disposition between the needle hub with the housing;
said plunger front end slides with the plunger over the snap lock of the needle hub and forces the snap lock of the needle hub to compress and disengage from the lock of the housing cap;
said disengaged needle assembly automatically retracting within the housing along with the cannula with the assistance of the compressed spring expansion.
In above mentioned push type safety housing based implant/medicament injecting system, the plunger portion inside said housing also retracts back with the needle assembly under its engagement with the needle assembly.
In above mentioned push type safety housing based implant/medicament injecting system, the second engagement means includes a locking means on the label holder to permanently couple the needle assembly in the housing rendering the needle assembly useless.
According another aspect in the present invention there is provided another preferred embodiment of the present safety housing based implant/medicament injecting system which is twist based safety housing based implant/medicament injecting system comprising of
said housing comprising of an outer housing and an inner housing;
said needle assembly having the cannula at its front end with fluid communicable connection with a subsequent needle holder fully accommodated within the inner and the outer housing and supported with an expanded spring positioned between outer housing top and front end of the needle assembly;
said plunger rod configured for the initial injecting plunger forward motion to eject the needle/cannula through an opening in the outer housing by involving the releasable seal means to operatively couple the plunger rod with back end of the needle assembly and the inner housing, and the first engagement means to engage the needle assembly with the outer housing; and the subsequent continuing injecting plunger forward motion to inject the implant through the ejected needle/cannula by involving the seal releasing means to disengage coupling between needle assembly, the inner housing and the plunger rod;
said first disengagement means for enabling disengagement of engaged disposition between the needle assembly and the outer housing;
said second engagement means on the needle holder to permanently arrest the needle assembly in the housing.
In above mentioned twist based safety housing based implant/medicament injecting system, the outer housing is configured to fully enclose the needle assembly and the inner housing which coupled to back end of the outer housing is configured to telescopically move within the outer housing.
said inner housing surrounds the coupling point between the plunger rod and the back end of the needle assembly.
In above mentioned twist based safety housing based implant/medicament injecting system, the plunger rod includes a plunger cap at its back end.
In above mentioned twist based safety housing based implant/medicament injecting system, the inner housing comprise reverse snap seated inside groove of the outer housing to arrest any rotation of the inner housing during ejection of the cannula from the outer housing.
In above mentioned twist based safety housing based implant/medicament injecting system, the releasable seal means involves a safety cap providing a butt joint between the plunger rod and the inner housing and the needle assembly which ensures that the plunger rod cooperatively move with respect to the inner housing and the needle assembly and any pushing force applied on the plunger cap gets transferred to the inner housing and the needle assembly via the safety cap which drives the needle assembly surrounded with the inner housing in forward direction through the outer housing with the plunger rod keeping the outer housing in static position;
said cooperative movement of the plunger and the needle assembly restrict plunger rod movement through the needle holder and thus prevent movement of the implant independently with respect to the needle assembly during driving of the needle assembly.
In above mentioned twist based safety housing based implant/medicament injecting system, the inner housing includes a forward snap configured to release by press for driving the inner housing into the outer housing to eject the cannula out of the outer housing.
In above mentioned twist based safety housing based implant/medicament injecting system, the first engagement means includes the reverse snap on the inner housing and forward snap lock in the outer housing;
said reverse snap on the inner housing get snap locked with the forward snap lock in the outer housing when the cannula is completely ejected out along with the protective cap from the outer housing top with continued applying force on the plunger cap driving the needle assembly with the inner housing within the outer housing towards the front end of the housing.
In above mentioned twist based safety housing based implant/medicament injecting system, the reverse snap lock on the inner housing get snap locked with the forward snap lock in the outer housing with an audible click sound compressing the spring to arrest reverse movement of the needle assembly with respect to the housing.
In above mentioned twist based safety housing based implant/medicament injecting system, forward movement of the needle assembly when the cannula is completely ejected out is arrested by having a butt joint between the inner and the outer housing to facilitate piercing of the cannula after removal of the protective cap into the body/skin/tissue by holding the housing.
In above mentioned twist based safety housing based implant/medicament injecting system, the seal releasing means in back of the inner housing disengage the safety cap for removing and enabling the plunger rod moveably independent of the needle assembly so that further application of pushing force on the plunger cap drive said plunger rod in forward direction through the needle holder and push the implant through the cannula into the tissue.
In above mentioned twist based safety housing based implant/medicament injecting system, at the end of the injection the plunger cap irrecoverably sits within the inner housing pocket.
In above mentioned twist based safety housing based implant/medicament injecting system, the first disengagement means for enabling disengagement of engaged disposition between the needle assembly and the outer housing includes circular snap between the needle assembly and the outer housing;
said circular snap enables integrated rotation of the inner housing, the plunger rod and the plunger cap with rotation of grip area on the inner housing and arrest rotation of the needle assembly;
said rotation of the inner housing, the plunger rod and the plunger cap disengages the engagement between the reverse snap lock on the inner housing and the forward snap lock in the outer housing
said disengaged needle assembly automatically retracting within the housing along with the cannula with the assistance of the compressed spring expansion.
In above mentioned twist based safety housing based implant/medicament injecting system, the second engagement means includes lock between the needle holder and the forward snap lock which permanently arrest the needle assembly in the outer housing rendering the needle assembly useless.
According another aspect in the present invention there is provided another preferred embodiment of the present safety housing based implant/medicament injecting system which is press type safety housing based implant/medicament injecting system comprising of
said housing preferably a cylindrical barrel with a housing top in its front end having small opening defined in the housing top;
said needle assembly fully accommodated within the housing and supported with an expanded spring which is positioned between housing top and front end of the needle assembly having a needle hub comprising the cannula at its front end, a label holder at its back end and an implant container positioned in an axially symmetric manner between the label holder and the needle hub;
said plunger means comprising a plunger irremovably secured inside the housing and the plunger rod insert molded within plunger body configured for the initial injecting plunger forward motion to eject the cannula through the opening by involving the releasable seal means to operatively couple the plunger and the plunger rod with the label holder of the needle assembly and the first engagement means to engage the needle hub with the housing; and the subsequent continuing injecting plunger forward motion to inject the implant/medicament through the ejected cannula by involving the seal releasing means to disengage the coupling between the label holder and the plunger;
said first disengagement means for enabling disengagement of the engaged disposition between the needle hub and the housing;
said second engagement means to permanently arrest the needle assembly in the housing.
In above mentioned press based safety housing based implant/medicament injecting system, the needle assembly comprises a plunger rod guide running through the implant container in the axially symmetric manner between the label holder and the needle hub enabling the plunger rod to move through said plunger rod guide and push implant/medicament or the injectable substances which are prefilled in the implant container towards the needle hub.
In above mentioned press based safety housing based implant/medicament injecting system, the cannula includes a fluid communicable connection with the plunger rod guide to receive the implant or the injectable substances, said cannula is adapted to eject through the small opening defined in the housing top and penetrate within the body or tissue to deliver the implant or the injectable substances.
In above mentioned press based safety housing based implant/medicament injecting system, the label holder includes across flat surface at its back end configured to engage with inner surface of the housing to arrest any rotational movement of the needle assembly with respect to the housing and allow only spring biased forward and backward motion of the needle assembly within the housing.
In above mentioned press based safety housing based implant/medicament injecting system, the releasable seal means includes a butt joint at back end of the label holder to couple plunger outer body with the needle assembly and ensure pushing force applied on the plunger gets transferred to the needle assembly via the butt joint and enabling cooperative forward movement of the plunger and the needle assembly inside the housing keeping the housing in static position;
said cooperative movement of the plunger and the needle assembly restrict plunger rod movement through the plunger rod guide and thus prevent movement of the implant independently with respect to the needle assembly during driving of the needle assembly.
In above mentioned press based safety housing based implant/medicament injecting system, the first engagement means comprises
a snap lock on the needle hub configured to engage with cooperative locking portion in the housing top when the cannula is completely ejected out along with the protective cap from the housing with continued pushing force applied on the plunger causing the needle assembly to move towards the front end of the housing.
In above mentioned press based safety housing based implant/medicament injecting system, the needle hub gets engaged with cooperative locking the housing top with an audible click compressing the spring arrest the forward and reverse movement of the needle assembly with respect to the housing and facilitate piercing of the cannula after removal of the protective cap into the body/skin/tissue by holding the housing.
In above mentioned press based safety housing based implant/medicament injecting system, the label holder includes a snap lock which sits within the housing and freely to move in the forward direction, inside the housing to restrict the accidental reverse motion of the needle assembly.
In above mentioned press based safety housing based implant/medicament injecting system, the seal releasing means comprises press button on the housing at a selected position between the front and back end of the housing ensuring front end of plunger outer body which is coupled with the label holder at the butt joint reaches the region of the press button in the housing when the needle hub gets locked with cooperative locking portion in the housing top.
In above mentioned press based safety housing based implant/medicament injecting system, the press button disengages the butt joint between the label holder of the needle assembly and the plunger front end upon receiving a gentle force on it and enables the plunger moveably independent from the needle assembly to ensure further application of pushing force on the plunger drive in forward direction in the housing independent of the needle assembly causing the plunger rod to move in forward direction through the rod guide and push the implant through the cannula into the tissue.
In above mentioned press based safety housing based implant/medicament injecting system, the first disengagement means includes the plunger front end cooperative with movement of the plunger towards front end of the housing for enabling disengagement of the engaged disposition between the needle hub and the housing;
said first disengagement means includes sliding of the plunger front end over the snap lock of the needle hub which forces the snap lock of the needle hub to compress and disengage from the lock of the housing top at end point of the plunger movement;
said disengaged needle assembly automatically retracting within the housing along with the cannula with the assistance of the compressed spring expansion.
In above mentioned press based safety housing based implant/medicament injecting system, the plunger portion inside the housing is also retracted back with the needle assembly as it has an engagement with the needle assembly.
In above mentioned press based safety housing based implant/medicament injecting system, the second engagement means includes snap lock on the label holder to permanently arrest the needle assembly in the housing rendering the needle assembly useless.
According another aspect in the present invention there is provided another preferred embodiment of the present safety housing based implant/medicament injecting system which is hybrid type safety housing based implant/medicament injecting system comprising of
said housing comprising a top housing and a bottom housing axially coupled to each other
said needle assembly having a front end accommodated within the top housing and a back end accommodated within the bottom housing and supported with an expanded spring which is positioned between top housing and the front end of the needle assembly, the needle assembly is comprising of a needle hub comprising the cannula at its front end, a label holder at its back end, an implant container positioned in an axially symmetric manner between the label holder;
said plunger means comprising a plunger irremovably secured inside the housing and the plunger rod insert molded within plunger body configured for the initial injecting plunger forward motion to eject the cannula through the opening by involving the releasable seal means to operatively couple the plunger and the plunger rod with the label holder of the needle assembly and the first engagement means to engage the needle hub with the housing; and the subsequent continuing injecting plunger forward motion to inject the implant through the ejected cannula by involving the seal releasing means to disengage the coupling between the label holder and the plunger;
said first disengagement means for enabling disengagement of the engaged disposition between the needle hub and the top housing;
said second engagement means to permanently arrest the needle assembly in the bottom housing.
In above mentioned hybrid type safety housing based implant/medicament injecting system, the needle assembly comprises a plunger rod guide running through the implant container in the axially symmetric manner between the label holder and the needle hub enabling the plunger rod to move through said plunger rod guide and push implant/medicament or the injectable substances which are prefilled in the implant container towards the needle hub.
In above mentioned hybrid type safety housing based implant/medicament injecting system, the cannula includes fluid communicable connection with the plunger rod guide to receive the implant/medicament or the injectable substances, said cannula is adapted to eject through the small opening defined in the housing top and penetrate within the body or tissue to deliver the implant or the injectable substances.
In above mentioned hybrid type safety housing based implant/medicament injecting system, the label holder includes across flat surface at its back end configured to engage with inner surface of the top and bottom housing to selectively arrest any rotational movement of the needle assembly with respect to the top and the bottom housing.
In above mentioned hybrid type safety housing based implant/medicament injecting system, the across flat surface engagement of the needle assembly with inner surface of the top housing and the inner surface of the bottom housing arrest rotational movement of the bottom housing with respect to the top housing prior ejection of the cannula from the top housing.
In above mentioned hybrid type safety housing based implant/medicament injecting system, the releasable seal means includes a butt joint at back end of the label holder to couple plunger outer body with the label holder of the needle assembly and ensure pushing force applied on the plunger gets transferred to the needle assembly via the butt joint and enabling cooperative forward movement of the plunger and the needle assembly inside the housing;
said cooperative movement of the plunger and the needle assembly restrict plunger rod movement through the plunger rod guide and thus prevent movement of the implant independently with respect to the needle assembly during driving of the needle assembly.
In above mentioned hybrid type safety housing based implant/medicament injecting system, the label holder includes a snap configured sits within both the top and the bottom housing and freely to move in the forward direction, inside the housing to restrict the accidental reverse motion of the needle assembly.
In above mentioned hybrid type safety housing based implant/medicament injecting system, the first engagement means comprises
a snap lock on the needle hub configured to engage with cooperative locking portion in front of the top housing when the cannula is completely ejected out along with the protective cap from the housing with continued pushing force applied on the plunger causing the needle assembly to move towards the front end of the housing.
In above mentioned hybrid type safety housing based implant/medicament injecting system, the needle assembly engaged with the top housing as the snap lock of the needle hub gets locked with cooperative locking portion in front of the top housing with an audible click compressing the spring, arrest the forward and reverse movement of the needle assembly with respect to the housing and facilitate piercing of the cannula after removal of the protective cap into the body/skin/tissue by holding the housing.
In above mentioned hybrid type safety housing based implant/medicament injecting system, the top and the bottom housings are selectively dimensioned to ensure the joining surface between the top and the bottom housing lies on the butt joint between the plunger and the needle assembly when the needle hub gets locked with cooperative locking portion in front of the top housing.
In above mentioned hybrid type safety housing based implant/medicament injecting system, the seal releasing means comprises
across flat surface releasing gap in housing inner surface at the joint of the top and the bottom housings to enable rotation of the top housing and the needle assembly w.r.t the bottom housing and disengage the butt joint between the plunger and the label holder with an audible click sound;
said disengagement of the butt joint enabling the plunger to move independent from the needle assembly to ensure further application of pushing force on the plunger drive in forward direction in the housing independent of the needle assembly causing the plunger rod to move in forward direction through the rod guide and push the implant through the cannula into the tissue.
In above mentioned hybrid type safety housing based implant/medicament injecting system, the bottom housing includes a lock feature to restrict counter rotation the top housing once it is rotated in a particular direction for disengaging the butt joint.
In above mentioned hybrid type safety housing based implant/medicament injecting system, the first disengagement means includes the plunger outer body cooperative with movement of the plunger at front end of the housing for enabling disengagement of the engaged disposition between the needle assembly and the top housing involving sliding of the plunger outer body over the snap lock of the needle hub and at end point of the plunger movement the plunger front end which cooperative with movement of the plunger forces the snap lock of the needle hub to compress and disengage from the lock of the housing top;
said disengaged needle assembly automatically retracting within the housing along with the cannula with the assistance of the compressed spring expansion.
In above mentioned hybrid type safety housing based implant/medicament injecting system, the plunger portion inside the housing is also retracted back with the needle assembly as it has an engagement with the needle assembly.
In above mentioned hybrid type safety housing based implant/medicament injecting system, the second engagement means includes snap lock on the label holder to permanently arrest the needle assembly in the bottom housing rendering the needle assembly useless.
As described hereinbefore, the present invention discloses a safety housing based implant/medicament injecting system for safely introducing implant/medicament or injectable substances into body/tissue of human/animal for medical or physical purposes.
The present injecting system includes an injecting syringe or needle assembly with an injecting needle/cannula and prefilled with selected dosage of the injectable substances or medicament/implant and a safety housing to fully accommodate the needle assembly in the housing under resilient bias or spring support.
The housing includes a small opening at its front end and the needle assembly is fully enclosed within said housing with the spring support in such a manner that the cannula which is positioned in front end of the needle assembly can be configured to eject through said opening for piercing skin, body tissue to deliver the implant/medicament.
The injecting system also includes a plunger means having a plunger rod concentrically disposed with respect to the housing at its back end and coupled with the needle assembly to enable a controlled stepwise initial exposure of the injecting needle/cannula from the housing's distal front end and followed by injection of the implant/medicament through said exposed needle/cannula.
The plunger means is configured for initial injecting plunger forward motion cooperates with the needle assembly to expose the needle/cannula out of the front end of the housing and then engage the needle assembly with respect to the housing to keep the needle/cannula exposed for injection. The operative coupling between the plunger means and the needle assembly get released at the end of the initial injecting plunger forward motion to enable the plunger means for a subsequent continuing injecting plunger forward motion independent of the needle assembly to facilitates the plunger rod to enter the needle assembly to thereby inject the implant/medicament through the exposed needle/cannula.
In the present safety housing based implant/medicament injecting system, the plunger means for its initial injecting plunger forward motion involves coupling between the plunger means and the needle assembly to ensure transferring of pushing force applied on the plunger means to the needle assembly and cooperative forward movement of the plunger means and the needle assembly inside the housing towards its front by compressing against usual biased disposition of the spring support. The initial injecting plunger forward motion is enabled by a releasable seal means which couple the needle assembly with the plunger means ensuring the cooperative movement of the needle assembly, the plunger and the plunger rod; and a first engagement means which engage the front of needle assembly with the housing at its distal front end when the cannula is completely ejected through the opening and thereby arrest any forward or backward motion of the needle assembly in such extended state of the cannula for injection.
The plunger means for its subsequent continuing injecting plunger forward motion involves decoupling the plunger means from the needle assembly when the needle assembly is engaged with the housing involving the first engagement means at its distal front end which enable independent forward movement of the plunger means with respect to the needle assembly inside the housing upon continuing pushing force applied on the plunger means and thus forward movement of the plunger rod in the needle assembly for pushing the implant/medicament through the cannula into the tissue. The subsequent continuing injecting plunger forward motion is enabled by a seal releasing means at back end of the housing which disengage the coupling between needle assembly and the plunger means when the needle assembly is engaged with the housing by the first engagement means to enable independent forward movement of the plunger means with respect to the needle assembly inside the housing.
The present safety housing based implant/medicament injecting system also includes a first disengagement means configured to disengage the first engagement mans between the needle assembly and the housing upon complete delivering of the implant/medicament and thereby enable the automatic retraction of the needle assembly with the cannula in the housing with the help of the spring support. The retracted needle assembly is fixed within the housing with the help of second engagement means to avoid any future use/accidental exposure of the used needle/cannula.
In a preferred embodiment of the present safety housing based implant/medicament injecting system, the injecting needle/cannula may be covered with a removable protective cap. The inner surface of the housing and outer surface of the needle assembly includes cooperative guiding means to arrest any unwanted rotation of the needle assembly with respect to the housing. Also, the needle assembly may include forward snap which sits within the housing and configured to freely to move in the forward direction inside the housing to prevent any accidental reverse movement of the needle assembly.
Reference is first invited from the accompanying
Back end of the needle assembly 102 is coupled to a plunger 105 and a plunger rod 114 which is insert molded within the plunger body. The coupling between the needle assembly 102 and the plunger 105 is further operatively supported with a safety clip 106.
The needle assembly 102 includes a label holder 107 at its back end, a plunger rod guide 110 running through an implant magnifier cum container 109 and positioned in an axially symmetric manner between the label holder 107 and a needle hub 111. The plunger rod 114 can move through the plunger rod guide 110 and push implant or the injectable substances 108 which are prefilled in the implant container 109 towards the needle hub 111. The needle hub 111 houses a cannula 112 having fluid communicable connection with the plunger rod guide 110 to receive the implant or the injectable substances 108. The cannula 112 is adapted to eject through the small opening 104a defined in the housing top 104 penetrate within the body or tissue and deliver the implant or the injectable substances 108. A protective cap 113 is provided on the cannula 112.
The needle hub 111 is coupled with inner surface of the housing 101 by involving tongue and groove joint which arrest any rotational movement of the needle assembly 102 with respect to the housing 101 and allow only spring biased forward and backward motion of the needle assembly 102 within the housing 101. The needle hub 111 also includes snap lock 115 configured to engage with cooperative locking portion in the housing front top or cap 104. The snap lock 115 of the needle hub 111 with cooperative locking portion in the housing top 104 constitutes the first engagement means in the present embodiment.
The label holder 107 includes a snap 116 which sits within the barrel 101 and freely to move in the forward direction, inside the housing 101 to restrict the accidental reverse motion of the needle assembly 102.
First end (I) the safety clip 106 is coupled with both the housing 101 and the needle assembly 102 whereas second end (II) of the safety clip 106 is externally coupled with the plunger 105 by using a positive lock. The whole arrangement involving coupling the safety clip 106 with the housing 101 and the needle assembly 102 constitutes the releasable seal means of the present embodiment.
Reference is next invited from the accompanying
As shown in the accompanying
The first end (I) of the safety clip 106 which is coupled with distal end of the housing 101 includes tongue 119 and groove 120 joint whereas the said first end (I) of the Safety clip 106 includes butt 121 joint for coupling with the label holder 107 of the needle assembly 102. The tongue and groove (119, 120) joint between the housing 101 and the safety clip 106 facilitates sliding of the safety clip 106 through the housing 101.
The safety lock 106 ensures that the plunger 105 does not become loose part. The safety clip's butt joint 121 with the label holder 107 of the needle assembly 102 ensures that the pushing force applied on the plunger 105 gets transferred to the needle assembly 102 via the safety clip 106 which enables cooperative movement of the plunger 105 and the needle assembly 102.
In the initial stage as shown in the
Continue applying force on the plunger 105, the cannula 112 is completely ejected out along with the protective cap 113 from the housing 101. During this stage, the second end (II) of the safety clip 106 slides into mating protrusion 122 on the housing 101 which widens the second end (II) of the safety clip 106 at point X1 to disengage the positive lock by putting the protrusion 118 out of the slot 117 in the plunger 105 as shown in the accompanying
A snap lock 123 of the plunger 105 also gets locked within the housing 101 at point X2 to ensure that the plunger 105 is secured firmly. The situation is shown in the accompanying
At this stage the spring 103 gets fully compressed and the needle assembly 102 gets locked into the housing top at point X4 as the snap lock 115 of the needle hub 111 is engaged with cooperative locking portion in the housing top 104 with an audible click sound as shown in the
The safety clip 106 is free to be pulled out of the assembly. After, the needle assembly 102 gets locked into the housing 101 with the cannula 112 completely ejected out along with the protective cap 113 from the housing 101, the protective cap 113 is removed as shown in the accompanying
The removal of the safety clip 106 makes the plunger 101 moveably independent from the needle assembly 102 and further application of force in the plunger 105 which is now independent of the needle assembly, moves the rod 114 in forward direction through the rod guide 110 and push the implant 108 through the cannula 112, into the tissue as shown in the accompanying
At the end of the injection stage, plunger outer body slides over the snap lock of the needle hub 111 at point X4 and at the last point of the plunger movement towards distal end, the plunger front end 124 forces the snap lock 115 of the needle hub 111 to compress and disengage from the lock of the housing top 104 at the point X4 as shown in the
When the snap lock 115 of needle assembly is disengaged from the housing 101, the compressed spring 103 gets expand which drives the needle assembly 102 in backward direction resulting retraction of the cannula 112 from the skin automatically along with the plunger and gets secured inside the housing 101. During the needle retraction from the skin, the plunger is also retracted back as it has an engagement with the needle assembly at point X4.
At the end of the retraction stage, label holder in the needle assembly gets snap locked with the housing at Point X2 as shown in the accompanying
In this stage, the plunger will not push the needle assembly forward, as it is locked at point X2 within the housing. The Plunger has a freedom to move only backward which anyway is harmless to user/Patient.
Reference is next invited from the accompanying
The needle assembly 202 is supported with an expanded spring 203 within the outer housing 201a. Back end of the needle assembly 202 is coupled to a plunger rod 204 with a supportive safety cap 206. Back end of the plunger rod 204 includes a plunger cap 207. The coupling point between the plunger rod 204 and the back end of the needle assembly 202 is surrounded by the inner housing 201b.
One end of the safety cap 206 is locked inside the inner housing 201b, and other end of the safety cap is coupled with the with plunger cap 207 by using a butt joint. The safety cap 207 has a slot or opening 205 running through its length to ensure its engagement with the plunger rod 204.
The locking of the safety cap 206 with the inner housing 201b by using butt joint as shown in the accompanying
The inner housing 201b has a forward snap 209 on its external surface which is locked at Point A to ensure that the needle assembly 202 does not move forward. The inner housing 201b also includes a reverse snap 210 which is seated inside groove of the outer housing 201a and free to move in forward direction. The reverse snap 210 and the groove of the outer housing 201a ensure that the inner housing 201b does not rotate during the needle ejection stage.
The outer housing 201a has a forward snap 211 which holds the needle assembly against the spring at Point B to ensure that the needle assembly 202 does not become loose part.
The needle assembly 202 includes a needle holder 212 and a cannula 213 having fluid communicable connection with the needle holder 212. The plunger rod 204 can move through the needle holder and push implant or the injectable substances 208 which are prefilled within the needle holder 212 in forward direction to supply the implant or the injectable substances in the cannula. The cannula is adapted to eject through a small opening in the outer housing 201a and penetrate within the body or tissue and deliver the implant or the injectable substances. A protective cap 214 is provided on the cannula 213.
In the initial stage as shown in the
Continue applying force on the plunger cap 207, the cannula 213 is completely ejected out along with the protective cap 214 from the outer housing 201a. In this stage as shown in the
The safety cap 206 is pulled out of the assembly which makes the plunger rod 204 moveably independent of the needle assembly 202 and performs as the seal releasing means. Also the protective cap 214 is removed as shown in the accompanying
Now upon further application of force in the plunger cap 207, the plunger rod 204, which is now independent of the needle assembly 202 due to removal of the safety cap 206, moves in forward direction which push the implant 208 through the cannula 213, into the tissue as shown in the accompanying
At the end of the injection stage, to retract the cannula from the skin, the inner housing needs to be rotated by holding the grip area 215 in counter clockwise direction. The present embodiment includes a circular snap between the needle assembly and the outer housing which acts as the first disengagement means for enabling disengagement of the engaged disposition between the needle assembly and the outer housing.
In this stage as shown in the accompanying
When the lock of inner housing 201b is disengaged from the outer housing 201a, the compressed spring 203 gets expanded which moves the needle assembly in backward document and retract the cannula 213 from the skin automatically along with the plunger & gets secured inside the outer housing. At the end of the retraction stage, the second engagement means which includes lock between the needle holder and the forward snap lock permanently arrest the needle assembly in the outer housing at point C as shown in
Reference is next invited from the accompanying
The needle assembly 302 includes a label holder 307 at its back end, a plunger rod guide 310 running through an implant container cum magnifier 309 and positioned in an axially symmetric manner between the label holder 307 and a needle hub 311. The plunger rod 314 can move through the plunger rod guide 310 and push implant/medicament or the injectable substances 308 which are prefilled within the plunger rod guide 310 towards the needle hub 311. The needle hub 311 houses a cannula 312 having fluid communicable connection with the plunger rod guide 310 to receive the implant or the injectable substances 308. The cannula 312 is adapted to penetrate within the body or tissue and deliver the implant or the injectable substances 308. A protective cap 313 is provided on the cannula 312.
The needle hub 311 includes snap lock 315 configured to engage with cooperative locking portion in the housing top 304 and act as the first engagement means. The label holder 307 includes a snap lock 316 which sits within the housing 301 and free to move in the forward direction, inside the housing 301.
Back end of the label holder 307 includes across flat surface 317 configured to engage with inner surface of the housing 301 to arrest any rotational movement of the needle assembly 302 with respect to the housing 301 and allow only spring biased forward and backward motion of the needle assembly 302 within the housing 301.
Reference is next invited from the accompanying
As shown in the accompanying
In the initial stage, the needle assembly 302 with the protective cap 313 covering the cannula 312 held within the housing 301 under tension of the spring 303. The snap lock 316 of the label holder 307 is held just above its cooperative mating snap portion 319 in the housing 301.
When Force is applied on the plunger 305, the force is transferred to the needle assembly 302 through the butt joint 318 in the label holder of the needle assembly 302 which drives the needle assembly 302 inside the housing 301 in forward direction. During this driving of the needle assembly 302, the implant 308 does not move independently with respect to the needle assembly 302 as the plunger rod 314 cannot move through the plunger rod guide 310 due to the butt joint 318 supported cooperative movement of the plunger 305 and the needle assembly 302.
Continue applying force on the plunger 305, the cannula 312 is completely ejected out along with the protective cap 313 from the housing 301. During this stage, the spring 303 gets fully compressed and the needle assembly gets engaged with the housing at point A as the snap lock 315 of the needle hub 311 is engaged with cooperative locking portion in the housing top 304 with an audible click sound as shown in the
After, the needle assembly 302 gets engaged with the housing top 304 with the cannula 312 completely ejected out along with the protective cap 313 from the housing 301, the protective cap 313 is removed as shown in the accompanying
Now further application of force in the plunger 305, the plunger body, which is now independent of the needle assembly due to disengagement of the Butt joint 318 between needle assembly and the plunger front end, moves in forward direction which push the rod 314 through the rod guide 310 and deliver the implant/medicament 308 through the cannula 312, into the tissue as shown in the accompanying
At the end of the injection stage, plunger outer body slides over the snap locking feature of the needle hub 311 at point A and at the last point of the plunger movement towards distal end, the plunger front end forces the snap lock 315 of the needle hub 311 to compress and disengage from the lock of the housing top 304 at the point A. Herein the plunger front end act as the first disengagement means.
When the snap lock 315 of needle assembly is disengaged from the housing 301, the compressed spring 303 gets expanded which moves the needle assembly 302 in backward direction to retract the cannula 312 from the skin automatically along with the plunger 305. During the needle retraction from the skin, the plunger 305 is also retracted back as the plunger portion inside the housing has an engagement with the needle assembly 302.
At the end of the retraction stage, the label holder 307 in the needle assembly gets snap locked with the housing at Point C as shown in the accompanying
The needle assembly 402 is secured within the housing 401a & 401b and supported with an expanded spring 403 which is positioned between the top housing 401a and front end of the needle assembly 402. Back end of the needle assembly 402 is coupled to a plunger 405 with an insert molded rod 414.
The needle assembly 402 includes a label holder 407 at its back end, a plunger rod guide 410 running through an implant container cum container 409 and positioned in an axially symmetric manner between the label holder 407 and a needle hub 411. The plunger rod 414 can move through the plunger rod guide 410 and push implant/medicament or the injectable substances 408 which are prefilled within the plunger rod guide 410 towards the needle hub 411. The needle hub 411 houses a cannula 412 having fluid communicable connection with the plunger rod guide 410 to receive the implant or the injectable substances 408. The cannula 412 is adapted to penetrate within the body or tissue and deliver the implant or the injectable substances 408. A protective cap 413 is provided on the cannula 412.
The needle hub 411 includes snap lock 415 acting as the first engagement means configured to engage with cooperative top locking portion in the top housing 401a. The label holder 407 includes a snap lock 416 which can sits within the housing 401a and 401b and free to move in the forward direction, inside the housing.
Back end of the label holder 407 includes across flat surface 406 configured to selectively engage with inner surface of the housing to selectively arrest any rotational movement of the needle assembly 402 with respect to the housing and allow only spring biased forward and backward motion of the needle assembly 402 within the housing.
Reference is next invited from the accompanying
As shown in the accompanying
In the initial stage, front portion the needle assembly 402 is enclosed by the top housing 401a and back portion of the needle assembly 402 is enclosed by the bottom housing 401b. In the initial stage, the rotation of the needle assembly 402 with respect to the top housing 401a and the bottom housing 401b is arrested by the locking surface as shown in the figures. More specifically, in the initial stage rotational movement of the bottom housing 401b w.r.t. the top housing 401a is arrested by across flat surface 406 engagement of the needle assembly 402 with inner surface of the top housing 401a and across flat surface 406 engagement of the needle assembly 402 with inner surface of the bottom housing 401b. The rotational movement of the plunger w.r.t the bottom housing 401b is arrested by across flat surface engagement of the Plunger with the bottom housing.
When Force is applied on the plunger 405, the force is transferred to the needle assembly 402 through the butt joint 404 which drives the needle assembly 402 inside the housing in forward direction. During this driving of the needle assembly 402, the implant 408 does not move independently with respect to the needle assembly 402 as the plunger rod 414 cannot move through the plunger rod guide 410 due to the butt joint 404 supported cooperative movement of the plunger 405 and the needle assembly 402.
Continue applying force on the plunger 405, the cannula 412 is completely ejected out along with the protective cap 413 from the housing. During this stage, the spring 403 gets fully compressed and the needle assembly engaged with front of the top housing 401a at point A as the snap lock 415 of the needle hub 411 is engaged with cooperative locking portion in the front of the top housing 401a with an audible click sound as shown in the
In the across flat surface releasing gap, the surface engagement between needle assembly 404 and the bottom housing 401b is released and permitting rotation of the top housing 401a and the needle assembly 402 w.r.t the bottom housing 401b.
Now holding the top housing 401a rotation of the bottom housing 401b in 90° clockwise direction will disengage the butt joint 404 between the plunger 405 and needle assembly 404 with an audible click sound. During this rotation, the needle assembly 402 which is coupled to the top housing 401a does not rotate. Along with the bottom housing the plunger 405 also rotates 90° w.r.t the needle assembly 402, due to across flat engagement of plunger with the bottom housing 401a. A lock feature is provided in the bottom housing 401b which restricts rotation in CCW direction once it is rotated in CW direction.
After, the needle assembly 402 engaged with the top housing 401a with the cannula 412 completely ejected out along with the protective cap 413 from the housing, the protective cap 413 is removed as shown in the accompanying
At the end of the injection stage, plunger outer body slides over the snap locking feature of the needle hub 411 at point A and at the last point of the plunger movement towards distal end, the plunger front end forces the snap lock 415 of the needle hub 411 to compress and disengage from the lock with the front of the top housing top at the point A. Herein the plunger outer body act as the first disengagement means.
When the snap lock 415 of needle assembly is disengaged from the housing 401, the compressed spring 403 gets expanded which moves the needle assembly 402 in backward direction to retract the cannula 412 from the skin automatically along with the plunger 405. During the needle retraction from the skin, the plunger 405 is also retracted back as the plunger portion inside the housing has an engagement with the needle assembly 402.
At the end of the retraction stage, the label holder 407 in the needle assembly gets snap locked with the housing at Point C as shown in the accompanying
| Number | Date | Country | Kind |
|---|---|---|---|
| 201621026847 | Aug 2016 | IN | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/IN2016/000238 | 10/3/2016 | WO | 00 |
