1. Field of the Invention
The present invention relates to height safety equipment and, in particular, to an anchoring arrangement suitable for anchoring the lower end of a temporary installation of a flexible elongate safety line disposed in a substantially vertical orientation on a tall structure.
2. Background Art
Tall structures such as electricity pylons and radio or satellite communication masts are periodically inspected to determine whether any maintenance work is required. These structures are purposely built to be low maintenance and, because many of them stand in remote locations, they may require inspection only once every ten years, perhaps longer.
Also, in the interests of public safety, such structures are constructed to discourage easy ascent by non-authorised personnel. Hence, the lower leg portions of metal towers of this type are usually plain metal to a height of at least three meters from ground level, with no foot- or hand-holds. In fact, if such structures were built with access-ways or the like, the access-ways themselves would require periodic inspection for compliance with safety regulations. The interval between routine safety inspections is shorter than the required interval between routine maintenance inspections, so it would significantly increase the frequency of inspection for any kind of permanent access-way to form part of the tall structure.
Traditionally, personnel who have carried out maintenance inspections on metal towers, pylons, or the like have used rope-access techniques for ascent and making themselves fast at the top. In an effort to minimise some of the hazards associated with such work, the present applicants have devised a fall arrest system that can be installed temporarily on a tall structure for the duration of a routine maintenance inspection, then removed and installed on another tall structure and so on. The advantage of a temporary installation is that it does not require safety inspection in situ. Rather, the system can be removed to a convenient inspection site and inspected whenever necessary.
The above-mentioned temporary fall arrest system uses known components for the most part, but includes a new bottom anchor assembly for securing a substantially vertically-oriented safety line to the lower portion of a tall structure. The anchor assembly is a quick-release device that is significant in being manually operable to working tension. The new bottom anchor also allows a safety line of indeterminate length to be installed, with the excess line being held on a spool beyond the bottom anchor. The bottom anchor is designed to grip the safety line in a non-destructive fashion so that it can be reused repeatedly for a series of inspections on many tall structures. It can also accommodate differences in height between successive tall structures by allowing a different length of safety line to be passed through it before the gripping action is made.
In achieving the aforementioned objects, it should be borne in mind that the critical tension in a substantially vertically-disposed safety line is in its upper portion. The lower portion needs to be secured against the effects of buffeting by wind, but the safety line is inherently under tension below the top anchor by virtue of its own weight.
The invention is a fall arrest bottom anchor assembly for use with a substantially vertically-oriented elongate safety line. The bottom anchor assembly includes a safety line gripper, a safety line tensioner, and a bracket that is adapted to be fixedly mounted. The gripper includes a manually adjustable clamp that can be clamped to the safety line at an adjustable position along its length. The tensioner includes a hollow shaft connected to the gripper. The hollow shaft is adapted to receive the safety line with the safety line extending therethrough and extending both upwardly and downwardly therefrom, and the hollow shaft extends vertically through the fixed bracket downwardly and upwardly from the fixed bracket. The hollow shaft has an externally screw-threaded portion. A load setter of the anchor assembly is threadingly adjustable on the screw-threaded portion of the hollow shaft below the fixed bracket to bear against the underside of said fixed bracket for adjusting the safety line tension to a predetermined value.
The manually adjustable clamp as disclosed is secured to the safety line below the fixed bracket below the hollow shaft.
Preferably, the manually adjustable clamp includes of a pair of clamp blocks adapted to be placed in face-to-face opposing relationship around the safety line immediately beneath the hollow shaft. Most preferably, the clamp blocks are provided with mutually-aligned grooves or recesses substantially conforming to the profile of the safety line. The clamp blocks may be loosely clamped to each other using screw-threaded fastening means for initial assembly and may include a further screw-threaded fastener for applying the final clamping torque.
The invention will now be described by way of example only with reference to the drawings, in which:
Referring firstly to
The bottom anchor assembly consists of a bottom-mounted clamp 20, an externally screw-threaded hollow shaft 40 projecting upwardly from an upper surface of the clamp 20, a bracket 50 for attaching the anchor assembly to the lower portion of a tall structure such as an electricity pylon (not shown) and a load-setting device 80 a portion of which is adapted to bear against the underside of the jaws of the bracket 50. The hollow shaft 40 may include a circlip 49 at its upper end for ensuring that the load-setting device, once installed on the hollow shaft 40, does not become inadvertently lost.
Referring now to
The exploded view of
Still with reference to
The hollow shaft 40 is preferably held captive in the recesses 28, 38 when the clamp blocks 21, 31 are in opposing relationship by virtue of an undercut formation 28a, 38a provided at the base of recesses 28, 38. The undercut formation 28a, 38a is dimensioned to receive a flange 48 at the base of hollow shaft 40. Preferably, the hollow shaft 40 is still capable of rotation relative to the clamp blocks 21, 31. This enables torsional stresses in the safety line 70 to be relieved whilst maintaining the desired tension.
Once fully installed, the anchor device behaves like a unitary assembly owing to the capture of the hollow shaft 40 in the clamping means 20. This also means that the device can be installed the other way up from the orientation shown in the drawings, since the hollow shaft 40 is held captive relative to the safety line 70 by virtue of its engagement in the clamping means 20.
The hollow shaft 40 has an external screw thread 41, the purpose of which is explained in detail below, and a through-bore 42 dimensioned to receive the safety line 70 as a loose sliding fit. The safety line 70 must not be an interference fit in the through-bore 42, otherwise it becomes difficult to control the tension in the system with precision. Neither is it desirable for the through-bore 42 to be very much wider than the diameter of the safety line 70 since this results in the device being more bulky than necessary and may also increase the likelihood of the safety line chafing at the ends of the hollow shaft 40.
Turning now to
Next in order above the second wing nut 83 is a flanged collar 84 having an annular circlip-retaining groove 84a at its upper end. Above the collar 84 is a wave spring 85, then a thrust washer 86 and a spacer 87. In alternative embodiments, the wave spring may be substituted by a crest spring, a disc spring, or even a compression spring. Also, the thrust washer 86 and the spacer 87 may be an integrally-formed single component. Above the spacer 87 is a tenser disc 88, typically in the form of a M24, Form D washer. The spacer 87 has a longitudinal dimension such that the jaws of bracket 50 are receivable between the upper surface of thrust washer 86 and the underside of tenser disc 88. The load-setting means 80 is completed by a retaining circlip 89 at the upper end as viewed in the Figure.
The components denoted by the reference numerals 85 to 89 form a unitary assembly on the shank of the flanged collar 84, the circlip 89 being received in the circlip-retaining groove 84a of the flanged collar 84. The flanged collar 84 has a plain bore that enables it to slide freely over the external screw thread 41 of the hollow shaft 40. The arrangement of the assembled load-setting means 80 is such that the wave spring 85 exerts a compressive force urging the tenser disc 88 into frictional engagement with the upper rim of the spacer 87 and the underside of circlip 89. This prevents rotation of the tenser disc 88 relative to its immediate neighbours, until the desired tension has been imparted to the system in the manner to be described in more detail below.
Referring now to
Referring once again to
The first wing nut 81 can then be rotated (again by hand) against the resilience of rubber block 82 to lock second wing nut 83 and thereby ensure against relaxation of the tension in the safety line 70.
To release the safety line 70 from the bottom anchor assembly 10, the above procedure is reversed.
Because the bottom anchor assembly 10 uses a hollow shaft 40 and a non-terminal clamping block 20, the safety line 70 is permitted to extend beyond the bottom anchor assembly 10. There is no need to cut the safety line 70 to suit the height of the particular tall structure to which it is being fastened. Rather, the excess (that portion which extends in the direction of arrow 71) safety line can be coiled on a spool or drum onto which it can be rewound when the inspection is complete and the safety line installation is dismantled.
Referring to
The clamp 90 comprises a partially conical collet grip 92, a winged nut 93 and circlip 94. The threaded main body section 93a and wing section 93b of the winged nut 93 can conveniently be manufactured separately and accordingly are shown exploded apart in
The collet grip 92 is retained within the end of the hollow shaft 91 by the winged nut 93, the winged nut 93 having an internal thread arranged to engage the external thread on the hollow shaft 91.
The winged nut 93 has a circlip groove 93c and a groove 91 a is formed as a gap in the external threads on the hollow shaft 91. The circlip 94 is held in the circlip groove 93c and the circlip groove 91 a to retain the collet grip 92 and winged nut 93 on the hollow shaft 91 and prevent their accidental loss. The width of the circlip groove 91 a must be sufficient to allow the circlip 94 to float within the circlip groove 91 a to allow the full range of movement of the winged nut 93.
In operation, the safety line 70, which is omitted from the figures for clarity, passes through the hollow shaft 91 as before and through the collet grip 92 and winged nut 93. Manual tightening of the winged nut 93 drives the collet grip 92 into the end of the hollow shaft 91, urging the collet grip 92 to close and so grip the safety line 70.
Preferably, the collet grip 92 is capable of rotation relative to the hollow shaft 91 and winged nut 93 in order to allow torsional stresses in the safety line 70 to be relieved whilst maintaining the desired tension.
The hollow shaft 91, like the hollow shaft 40, may include a circlip 49 at its upper end to ensure that the load setting device, once installed on the hollow shaft 91, does not become inadvertently lost.
At the opposite end of the hollow shaft 91 to the clamp 90 a short section at the end of the hollow shaft 91 has no external threads and at least one pair of opposed flat faces 91b. The flat faces 91b allow the hollow shaft 91 to be gripped by a spanner or similar tool to hold the hollow shaft 91 against rotation so that the winged nut 93 can be tightened or loosened.
Once fully installed, the anchor device behaves like a unitary assembly owing to the capture of the hollow shaft 91 in the clamping means 90. This means that, in principle, the device can be installed the other way up from the orientations shown in the drawings. However, it will normally be preferred to only install the device in the orientation shown where the tension applied to the safety line 70 tends to pull the collet grip 92 into tighter engagement with the hollow shaft 91. The advantage of this orientation is that if a fall arrest event occurs the additional load on the safety line will tend to pull the collet grip 92 into tighter engagement with the hollow shaft 91. If the orientation were reversed the excess load caused by a full arrest event would have to be carried by the winged nut 93.
A third alternative clamping arrangement is shown in FIGS. 8 to 11.
In this arrangement an alternative clamp 100 is used, attached to one end of a hollow shaftlol similar to the hollow shaft 40.
The clamp 100 comprises a collet grip 104 located within a clamp body 102. The clamp body 102 has an internal thread (not shown) which engages the external thread on the hollow shaft 101. Further, the clamp body 102 has a pair of internally threaded radial bores 102a. Bolts 103 screw into the bores 102a and into corresponding recesses 101 a on the outer surface of the hollow shaft 101 to retain the clamp body 102 on the end of the hollow shaft 101.
The collet grip 104 is retained within the clamp body 102 with the narrow end of the collet grip 104 passing through an aperture 102b in the clamp body 102. The collet grip 104 is urged though the aperture 102b and held in contact with the clamp body 102 by a spring 105 which is held in compression between the end of the hollow shaft 101 and a washer 106 in contact with the wider end of the collet grip 104.
A hollow cover 107 is arranged to have a sliding fit over the outer surface of the clamp body 102 and has two slot shaped apertures 107a in its side surface. The bolts 103 and cover 107 are arranged so that the head ends of the bolts 103 which are exposed above the surface of the clamp body 102 pass into the apertures 107a to retain the cover 107 over the gripping body 102 while allowing the cover 107 to move axially relative to the clamp body 102 and the hollow shaft 101.
The cover 107 has an end aperture 107b through which the safety line 70 can pass and is arranged so that the collet grip 104 bears against an inner end surface of the cover 107 around the aperture 107b.
In operation, the safety line 70 passes through the clamp 100 and hollow shaft 101 as before. The collet grip 104 is biased by the spring 105 against the clamp body 102 so that the collet grip 104 is biased to grip the safety line 70. In order to release the collet grip 104 from the safety line 70, the cover 107 must be urged towards the hollow shaft 101, that is downwards in the figures, so that the cover 101 urges the collet grip 104 away from the clamp body 102 so that the grip of the collet grip 104 on the safety line 70 is released.
The collet grip 104 can rotate relative to the hollow shaft 101 in order to enable torsional stresses in a safety line 70 to be relieved while maintaining the desired tension. A circlip 109 may be placed on the end of the hollow shaft 101 opposite the clamp 100 to ensure that the load setting device, once installed on the hollow shaft 101, does not become inadvertently lost.
The clamp 100 is further shown in
The clamp 100 shown in FIGS. 8 to 12 allows the safety line 70 to be freely pulled through in one direction, downward in the figures, because movement of the cable in this direction will automatically pull the collet grip 104 out of engagement with the clamp body 102 and so release the grip of the collet grip 104 on the safety line 70, while movement of the safety line 70 in the opposition direction, upwards in the figures, will be prevented because forces applied to the safety line 70 in this direction will urge the collet grip 104 against the gripping body 102 and increase the gripping force exerted on the safety line 70. This automatic one way action has the advantage of allowing easier adjustment of the assembly to pull though excess safety line. However, the one way gripping action means that the clamp 100 can only be used on one end of the threaded shaft 101, the top end in the figures.
A fourth alternative clamp arrangement 110 is shown in
In this clamp 110 a collet grip 112 is urged into one end of a hollow shaft 111 by a winged nut 113 similarly to the arrangement shown in
In the clamp 110 the hollow shaft 111 has at least one flat 111 a extending along most of its length. The flat 111 a stops short of the end of the hollow shaft 111 where the winged nut 113 is located so that the external threads are continuous in this region.
A second wing nut or hand grip 114 is provided having an engagement mechanism (not shown) arranged to selectively lock the rotational position of the hand grip 114 relative to the hollow shaft 111 and an internal thread able to cooperate with the external thread of the hollow shaft 111. The gripping mechanism is controlled by two push buttons 114a on the hand grip 114.
In order to tighten or loosen the clamp 110 the buttons 114a are pressed to release the hand grip 114 from the hollow shaft 111 and the hand grip 114 is then rotated along the thread of the hollow shaft 111 to a convenient position. The buttons 114a are then released to lock the rotational position of the hand grip 114 relative to the hollow shaft 111. The hand grip 114 can then be used to hold the hollow shaft 111 in position while the winged nut 113 is rotated to engage or release the collet grip 112 from the safety line 70.
The advantage of this arrangement over the arrangement shown in
Although the invention has been particularly described above with reference to specific embodiments, it will be understood that modifications and variations are possible without departing from the scope of the claims which follow.
Number | Date | Country | Kind |
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9902780.7 | Feb 1999 | GB | national |
This application is a continuation of application Ser. No. 09/890,771 submitted on Mar. 5, 2002 by Peter Robert Flux with the title SAFETY LINE ANCHOR under 35 U.S.C. 371 from Patent Cooperation Treaty Application PCT/GB00/00371 which was filed on Feb. 8, 2000.
Number | Date | Country | |
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Parent | 09890771 | Mar 2002 | US |
Child | 11856245 | Sep 2007 | US |