1. The Field of the Invention
The present invention relates to an apparatus and method for selectively preventing free flow during enteral or parenteral administration of solutions through an infusion line. More particularly, the present invention relates to an occluder/valve and method of use for infusion sets and the like, wherein the occluder/valve prevents undesirable free-flow of solution through the infusion set while allowing a health care worker to place the infusion set in a free-flow condition to facilitate the rapid delivery of fluids to a patient.
2. State of the Art
The use of infusion sets to administer solutions to patients is well known in the medical arts. Infusion sets are used for both enteral and parenteral applications. Enteral feeding pumps are used to provide patients with nutrition and medication when they are unable, for a variety of reasons, to eat normally. Parenteral (intravenous) solutions are provided to patients to ensure adequate hydration and to provide needed nutrients, minerals and medication. Often, the infusion set is placed in a free standing arrangement in which gravity forces the solution into the patient. The rate at which the solution enters the patient can be roughly controlled by various clamps, such as roller clamps, which are currently available on the market.
In many applications, it is necessary to precisely control the amount of solution which enters the patient. When this is the case, a regulating device, such as an enteral feeding pump or an IV pump, is placed along the infusion set to control the rate at which the solution is fed to the patient. In applications where a pump, etc., is used, the clamp used to regulate flow is typically opened to its fullest extent to prevent the clamp from interfering with the proper functioning of the pump. The clamp is opened with the expectation that the enteral feeding pump will control fluid flow through the infusion set. However, emergencies or other distractions may prevent the medical personnel from properly loading the infusion set in the enteral feeding pump.
When the infusion set is not properly loaded in the pump and the clamp has been opened, a situation known as free-flow often develops. The force of gravity causes the solution to flow freely into the patient unchecked by the pump or other regulating device. Under a free-flow condition, an amount of solution many times the desired dose can be supplied to the patient within a relatively short time period. This can be particularly dangerous if the solution contains potent medicines and the patient's body is not physically strong enough to adjust to the large inflow of solution. In fact, there have been numerous occasions in which the patient has died due to the over-infusion of fluid during a given amount of time. Thus, preventing an undesirable free-flow state is highly desirable.
Numerous devices have been developed in an attempt to prevent free flow conditions. Such devices, however, add to the overall cost of the infusion set and some provide only marginal protection against free flow. Others may have other limitations which limit the usefulness of the occluder.
One popular occluder is described in U.S. Pat. No. 5,704,584 (Winterer et al.). The '584 patent teaches an occluder which is disposed around the outside of an infusion set to selectively prevent fluid flow. The occluder is biased into a closed position wherein the occluder stops flow through the infusion set. The biasing can be overcome by manually holding the occluder open, or by mounting the occluder in a pump and then closing a door so that the door holds the occluder open.
An alternate to such an occluder is shown in U.S. Pat. No. 6,595,950 (Miles et al.). The '950 patent teaches an occluder which is disposed inside the infusion set to selectively block fluid flow from passing through the infusion set. The occluder disclosed in the '950 patent can be overcome either by applying force to the infusion set in such a manner as to open a passage between the wall of the infusion set and the occluder, or by applying sufficient pressure to the feeding or infusion solution to cause the infusion set to radially expand and open a flow channel past the occluder.
While preventing unintended free-flow situations is important, there are also times in which a free-flow condition is desired. This is particularly true when a patient's heart has stopped or other emergency situations. Often medicines will be injected into an IV solution being administered to the patient with the desire that the solution and medicine enter the patient as quickly as possible. If the infusion set uses one of the above referenced occluders, the medical staff must ensure that free-flow conditions are being allowed. This may mean removing the infusion set from the pump in which it is housed and manually holding open the occluder. It is typically not desirable that a person must hold the occluder open, as each member of the medical staff has important duties during an emergency situation. Thus, it is desirable for medical staff to be able to lock the occluder open in an emergency or other situation in which a free-flow condition is specifically desired.
Several occluders can be locked in an open position. For example, U.S. Pat. No. 4,634,092 (Daniell et al.) teaches an occluder which is biased closed. A pin may be inserted into a pair of apertures to hold the occluder in an open position. Such occluders, however, are disadvantageous because the pin can be lost during the commotion involved with an emergency and the occluder may be left in a biased closed condition.
Still another occluding system is shown in U.S. Pat. No. 5,257,978 (Haber et al.). The '978 patent shows a safety module in which a spring is biased to pinch closed tubing of an infusion set. The spring can be pushed into an open position where it allows flow through the infusion set by pressing down on a locking trigger. The locking trigger can also be moved into a locked position wherein the spring is held in an open position. The occluding system shown in the '978 patent is disadvantageous, as it is relatively bulky. Additionally, if the trigger is disposed in the locked open position, the module cannot be properly loaded into a pump, as the pump door will not close.
Thus, there is a need for a device having a default position that prevents a free-flow condition when not properly mounted in a pump, etc., while allowing controlled flow through the infusion set during normal use, and which also allows for a free-flow condition when desired by medical personnel. It is also desirable to provide such a device which is relatively inexpensive and easy to use.
It is an object of the present invention to provide an apparatus and method for selectively occluding infusion sets to prevent an accidental free-flow condition and which can be locked into a free-flow condition.
It is another object of the present invention to provide an occluder which is relatively simple to use.
The above and other objects of the invention are realized in an apparatus and method for preventing free flow in an infusion set. In accordance with one aspect of the invention, an occluder is disposed along the infusion set. The occluder is configured in a default position to prevent free flow of fluids in the infusion set past the occluder. The occluder is also configured, however, selectively to allow solutions to pass by the occluder which are pumped by an enteral feeding pump and the like either by the occluder being placed in a pump and the pump holding the occluder in an open position, or by medical personnel placing the occluder in a free-flow permitting position.
In accordance with one embodiment of the invention, the occluder is formed by a body which is placed along the tubing of an infusion set. The body includes a plunger which selectively engages the tubing of the infusion set to selectively squeeze closed the infusion set and thereby stop flow through the infusion set. The plunger also has a user adjustable engagement with the body which allows the plunger to be biased in a first, closed, occluding position when the plunger is in a first orientation.
The plunger can be moved into a second orientation by pressing down the plunger. In the second orientation, the plunger is in a second, open, non-occluding position, wherein the plunger does not interfere with the flow through the infusion set. The plunger may be placed in the second orientation by either manually pressing down on the plunger, or by mounting the occluder in a pump and using a pump door or other structure to hold the plunger in the non-occluding position.
The plunger can also be moved into a third orientation wherein the plunger is held in a third, open, non-occluding position. When the plunger is in the third orientation, the plunger is held in the third, open, non-occluding position so as to allow free-flow through the infusion set independent of whether the body is disposed in a pump or not and independent from the application of an external force to the plunger.
In accordance with one aspect of the invention, the plunger has a first path of movement wherein the plunger moves between the first, closed or occluding position and the second, open or non-occluding position and vice versa. In the first path of movement, application of force to the plunger will move the plunger into the second position and allow flow through the infusion set. Release of the force will allow the plunger to return to the first position and thereby occlude fluid flow through the infusion set.
The plunger also has a second path of movement between the second, open or non-occluding position and a third, open or non-occluding position. When the plunger is moved into the third position the plunger may move slightly along the second path of movement, but the plunger is held so that it will not occlude the infusion set tubing and inhibit flow therethrough.
In accordance with another aspect of the invention, the plunger and the body engage each other so that the plunger is biased into movement along the first path of movement. Thus, unless the plunger is affirmatively moved into the second path of movement, the plunger moves along the first path of movement and occludes flow through the infusion set by default.
Biasing of the plunger into the first path of movement can be accomplished by a biasing engagement between the body and the plunger. Thus, for example, a portion of the body may be deflected by movement of the plunger into the third position. When the plunger is in the third position, the portion of the body remains in a deflected state. When the plunger is moved toward the second position, the bias of the portion of the body to return to its normal position pushes against the plunger and encourages the plunger to move along the first path of movement. Thus, unless force is specifically applied to keep the plunger moving along the second path of movement, the plunger will return to the first path of movement and will move into the first occluding position as soon as external force is no longer being applied to the plunger.
As with prior art occluders, the plunger can be moved into the second position by the closing of a door or other structure of a pump such as an enteral feeding pump, an IV pump, etc. Additionally, the plunger can also be configured to be moved from the third position to the second position by the closing of a door, etc. Due to the biasing of the plunger into the first path of movement, opening of the door, etc., will allow the plunger to move back into the first position, thereby occluding flow through the infusion set. Thus, if medical personnel inadvertently mount the occluder into the pump with the occluder in the third position (i.e. locked open), closing the door will move the occluder out of the third position and will prevent the occluder from remaining in a free-flow condition in the event that the pump door is opened or the occluder is removed from the pump.
In accordance with another aspect of the invention, the occluder can also be locked open by insertion of a retaining pin if desired. A retaining pin may be used, for example, during shipment of the infusion set so that the occluder does not remain in a biased closed position and crease the infusion set tubing over a prolonged period of time.
In accordance with another aspect of the invention, the occluder includes a body and a plunger. The plunger is formed integrally with a biasing member for urging the plunger into the first, closed, occluding position. The plunger can be moved along a first path into the second, open, non-occluding position. The plunger can also be moved along a second path into a third, open, non-occluding position wherein the occluder is locked open until an external force moves the plunger back to the second position, where it will move along the first path of movement.
In accordance with still yet another aspect of the present invention, the occluder may be provided with a locking mechanism which prevents the plunger from being moved out of the first, closed or occluding position unless the locking mechanism is released to prevent accidental opening of the occluder. Thus, for example, the occluder could not be accidentally opened if a patient were to roll over on the occluder. However, medical personnel could readily over-ride the locking mechanism to allow flow past the occluder. Likewise, the pump could be configured to disengage the locking mechanism when the occluder is mounted in the pump.
These and other aspects of the present invention are realized in a safety occluder and method of use as shown and described in the following figures and related description.
Various embodiments of the present invention are shown and described in reference to the numbered drawings wherein:
It will be appreciated that the drawings are illustrative and not limiting of the scope of the invention which is defined by the appended claims. The various elements of the invention accomplish various aspects and objects of the invention. It is appreciated that not every element of the invention can be clearly displayed in a single drawing, and as such not every drawing shows each element of the invention.
The drawings will now be discussed in reference to the numerals provided therein so as to enable one skilled in the art to practice the present invention. The drawings and descriptions are exemplary of various aspects of the invention and are not intended to narrow the scope of the appended claims.
Turning to
The occluder 10 shown in
When the opening in the plunger 22 is not in alignment with the openings 26 in the body, the sidewall defining the opening in the plunger and an opposing sidewall defining the opening in the body will pinch closed the tubing 14 and prevent fluid to flow therethrough. In the configuration shown in
As shown in
The plunger 22 also includes a pair of guides 38 which help center the plunger in the body 14. The guides 38 may include openings 42 which cooperate with openings 46 in the body 18 to receive a retaining pin 50 to hold the plunger in the second, open or non-occluding position. The pin 50 may be used, for example, during shipment of the infusion set to keep the plunger 22 and body 18 from creasing the tube 14.
The body 18 also includes a pair of guides 54 for encouraging the plunger 22 into a center position. The guides 54 are formed by a portion of the sidewall 58 of the body 18. A pair of slots 62 are formed in the sidewall 58 to form the guides 54. The guides 54 can be pivoted outwardly if lateral pressure is applied to the handling portion 30. However, the guides 54 are biased to return to their original position. Thus, unless the plunger 22 is affirmatively held to either side (either by a retention mechanism discussed below, or by the user applying force to the handling portion 30), the guides 54 will engage the guides 38 on the plunger 22 and center the plunger in the body 18.
Turning now to
In common usage, the occluder plunger 22 is moved into the second, open or non-occluding position in one of two situations. If medical personnel want to prime the infusion tubing or otherwise want to allow solution to flow through the tubing 14, they may place a thumb or finger on the handling portion 30 and press down to move the plunger 22 into the position shown in
If the occluder 10 is being placed in an infusion pump, the pump will typically have a door or other activating mechanism that will press and hold the plunger 22 so that the occluder is in second position while mounted in the pump. This allows fluid flow to be controlled by the pump uninterrupted by the occluder. If the door is opened or the occluder 10 is otherwise removed from the pump, a biasing member engaging the plunger 22 will move the plunger back into the first, closed or occluding position. Thus, the occluder 10 will not allow a free-flow situation to accidentally develop if the infusion set is removed from the pump.
While it is often undesirable for free-flow to develop unchecked by an occluder or clamp or by a pump, there are times when a free-flow condition is needed. Such times may include an emergency situation in which multiple drugs are being delivered to the patient as quickly as possible. If the occluder is biased closed, a member of the medical staff must hold the occluder open to ensure fluid flow. This is distracting and lessens the availability of medical personnel to otherwise deal with the medical emergency. By sliding the handling portion 30 to either side and then releasing the plunger 22, the plunger is locked in an open orientation and free-flow through the infusion tubing 14 is assured.
It is thus seen that the plunger 22 moves laterally from the second, open or non-occluding position to a third, locked open and non-occluding position along a second path of movement. Thus, the occluder moves between a first, closed and occluding position and a second, open and non-occluding position along a first path of movement and the occluder moves between the second, open and non-occluding position and a third, locked open and non-occluding position along a second path of movement. The second path of movement is approximately perpendicular to the first path of movement.
Turning now to
The exploded view shows several features of the invention in greater detail. For example, the plunger 22 includes an opening 66 through which the tubing 14 passes. When the plunger 22 moves upwardly, the bottom of the wall 68 defining the opening engages the bottom of the tubing 14, while the top wall defining the opening 26 on the body 18 engages the top of the tubing and pinches the tubing closed. When the openings 26 and 66 are in alignment, the tubing is able to pass through without being pinched closed. While opening 26 is shown as being rectangular and opening 66 is shown as being round, it will be appreciated that numerous different shaped openings could be used.
The plunger 22 also has one or more projections 80 which extend outwardly therefrom. The projection(s) 80 engage channels 84 in the body 18 to selectively control movement of the plunger 22. If the projection 80 is disposed in the center channel 84a, the plunger 22 will move generally vertically between the first, closed or occluding position and the second, open or non-occluding position. Pressing downwardly on the handling portion 30 opens the occluder 10 by moving the plunger 22 into the body 18 and releasing the handling portion similarly closes the occluder due to the biasing member 70. Thus, the plunger 22 moves vertically along the first path of movement as the projection 80 moves vertically in slot 84a.
To either side of the center channel 84a is a lateral or locking channel 84b, corresponding to the second path of movement. Having two lateral channels 84b on either side of the channel 84a allows the occluder to be locked in the third, open position by moving the plunger 22 to either side of the body 18. It is seen how the lateral channels 84b extend sideways for a distance and then have an upwardly extending portion. The biasing element 70 will keep the projection 80 locked in the upwardly extending portion of the lateral channel 84b once placed in this position. If the plunger 22 is pivoted or moved toward either lateral side and allowed to move upwardly, the projection 80 becomes retained in the lateral side or locking channel 84b. This holds the plunger in the third, locked open or non-occluding position and keeps the occluder there until force is applied to the handling portion 30 of the plunger 22. As the plunger 22 is pushed downwardly a sufficient distance, the projection 80 is moved out of the upwardly extending portion of the lateral channel 84b, and the guide 54 will push the plunger 22 back into the second, open or non-occluding position. If pressure is not maintained on the handling portion 30, the plunger 22 will then be forced into the first, closed or occluding position by the biasing element 70.
Turning now to
In
If pressure on the plunger 22 is released, the biasing element 70 will move the plunger upwardly and the projection 80 will follow the channel 84a to return the plunger to the first, closed or occluding position as indicated by arrow 86a. Thus, in normal usage, the plunger 22 follows a first path of movement when it is moved either from the application of a force, or a force in the opposite direction due to the biasing element 70.
The plunger 22 can also move along a second path of movement. Instead of being moved vertically, the plunger can be pivoted or moved horizontally so that the plunger moves to either side before it rises under the force of the biasing element 70. This second path of movement, indicated by arrows 86b, causes the projection 80 to move into one of two side channels 84b. The side channels 84b extend upwardly to a lesser extent than the central channel 84a, and thus allow the projection 80 to be held captive therein but limit the distance the plunger 22 can travel such that the occluder 10 does not prevent flow through the tubing. Thus, the opening 66 in the plunger 22 is in general alignment with the opening 26 in the body 18 (i.e. the tubing 14 will not be pinched closed—although the alignment between the openings may change somewhat). In other words, the plunger 22 can be released and it stays in the third, open or non-occluding position as shown in
When the plunger 22 is locked in the third, open or non-occluding position, the infusion set tubing is in free-flow mode and no additional effort is needed by medical personnel to keep it in that position. Thus, medical personnel have improved control over the function of the occluder 10.
It will be appreciated that once the emergency or other need for free-flow is over, the medical personnel need merely press down on the handling portion 30 and the plunger 22 will move back into the first, closed or occluding position. If the medical personnel forget to move the plunger out of the third position, reloading the occluder 10 in the pump can automatically do so, as is illustrated in
Turning now to
Also shown in
In the alternative, the plunger 122 can include a pinching member 150 which is disposed along the plunger so as to pinch the tubing 14 closed against the top wall 148 of the body 118 when the plunger head portion 122a is extending upwardly through the hole 144, but not when the plunger head portion is moved into the second or third positions. Either way, the plunger 122 has a first, occluding position, a second, non-occluding position in which, if released, it will return to the first occluding position, and a third, non-occluding position in which it is temporarily locked into a configuration that will allow free flow.
If the occluder 122 is in the third, non-occluding position and the occluder is disposed in a pump with a door or other actuating mechanism, the occluder may be depressed so that it moves back into the second, non-occluding position, and ultimately back into the first, occluding position in the event that the door is opened or the infusion set is otherwise removed from the pump.
Turning now to
Turning now to
The occluder 210 shown in
Similar to the prior configurations, the plunger 222 includes a handling portion 230 disposed at the top thereof. The handling portion 230 includes a plurality of grooves, protrusions or other tactile features 234 to provide the user with a gripping surface on the plunger. As will be explained in additional detail below, the handling portion 230 is used to pull the plunger 222 out of its normal path of travel between the first, closed or occluding position shown in
The plunger 222 also includes a pair of guides 238 which help center the plunger in the body 218. The guides 238 are formed as elongated, curved arms and engage the walls 240 of the body 218. The guides 238 act in a somewhat similar manner to the guides 54 in the body 18 in
The guides 238 also serve another important purpose. The guides 238 interact with walls 240 of the body to limit movement of the plunger 222. More specifically, each of the guides 238 includes a catch 244. The catches 244 engage a ledge 248 along the walls 240 and prevent the plunger 222 from being moved from the first, closed or occluding position. In order to move the plunger 222, the guides 238 must be moved inwardly so that the catches 244 no longer engage the ledges 248 of the wall sufficiently to stop movement of the plunger toward the opening 226. To facilitate this movement of the plunger 222, a pair of openings 250 are formed in the body 218 to expose a portion of the guides 238. If the user presses inwardly on the guides 238, the catches 244 are moved inwardly and the plunger 222 can be moved from the first, closed or occluding position into a second, open or non-occluding position.
The bottom of the plunger 222 has a mount 254 which engages a spring 258 or other biasing member. The spring 258 or other biasing member is configured to bias the plunger 222 back into the first, closed or occluding position. Thus, if a user presses inwardly on the guides 238 and presses downwardly on the handling portion 230, the plunger 222 will move into the second, open or non-occluding position in which fluid can flow through the tubing. As soon as pressure is removed from the handling portion 230, however, the spring 258 will push the plunger 222 back into the first, closed or occluding position. Thus, the occluder 210 cannot be accidentally opened by, for example, a person rolling over onto the occluder, and cannot be accidentally left open.
The occluder 210 can, however, be intentionally left open in a situation where the medical personnel desire a free flow condition. As with the configurations shown and discussed above, a projection 260 and grooves or channels 264 are used to allow the plunger 222 to be selectively locked open. This is accomplished in the configuration shown in
Once the plunger 222 is pressed down sufficiently that the channels 264b no longer prevent lateral movement of the projection 260, the guides 238 will center the plunger and the spring 258 will force the plunger back into the first, closed or occluding position. Thus, the occluder 210 provides a locking mechanism which prevents movement of the plunger 222 out of the first, closed or occluding position, and another locking mechanism which prevents the occluder from being moved out of the third, open or non-occluding position, thereby providing a locked closed and a locked open configuration.
It will be appreciated that the occluder 210 can be made to be very small and compact, while at the same time providing improved functionality over many of the prior art occluders. The two handed operation (or very dexterous one handed operation) is advantageous because it prevents accidental openings of the valve as may occur if a patient were to roll over on the occluder 210, or the occluder were to become jammed between hospital equipment or between the patient's bed and the wall. Once the initial locking mechanism created by the guides 238 and walls 240 is overcome, the plunger 222 can be moved into the second, open or non-occluding position, or into the third, open or non-occluding position by simply manipulating the handling portion 230 with the user's thumb. Likewise, the locking mechanism which holds the plunger 222 in the third, open or non-occluding position can be overcome by simply pressing down on the plunger with the user's thumb. Likewise, placing the occluder 210 in a pump and closing the door will push the plunger 222 back into the second, open or non-occluding position, where it can return to the first, closed or occluding position if the door is opened or the occluder 210 is otherwise removed from the pump.
Turning to
The occluder 310 shown in
When the opening in the plunger 322 is not in alignment with the openings 326 in the body, the sidewall defining the opening in the plunger and an opposing sidewall defining the opening in the body will pinch closed the tubing 14 and prevent fluid to flow therethrough in a manner similar to that discussed above. The amount of overlap between the openings which may be present while still having the openings be “out of alignment” will depend on the diameter of the tubing and the thickness of the tubing when it is pinched closed.
As shown in
Also shown in
Turning now to
The plunger 422 includes pins 480 which interact with channels 484 in the body 418 to keep the plunger properly located in the body. Although the channels 484 are not formed with lateral channels 484b as shown in
A pump door 616 is mounted to the pump 604 at pivot 620, and extends around the side and top of the pump to hold the tubing 14 and occluder 410 mounted in the pump. The pump door 616 does not contact the plunger 422. The pump door latch 624 pivots around pivot 628 and engages latch 632 to hold the pump door 616 closed. The pump door latch 624 includes a projection 636 which engages the plunger 422 when the pump door latch is moved to secure the pump door closed. The pump door latch 624 cannot be closed until the pump door 616 is completely closed. Thus, the occluder is moved into the second, open and non-occluding position only after the pump door 616 is completely closed and secured shut with the pump door latch 624. As soon as the pump door latch 624 is opened, the plunger 422 is moved by the spring 470 and the occluder 410 moves into the first, closed and occluding position to prevent undesired flow through the tubing 14. The occluder thus provides an added measure of safety over previous pump-mounted occluders as it requires the pump door 616 to be properly closed and latched in place and the occluder 410 is actuated by properly closing the pump door latch 624 and not by the door alone. The closing of the pump door 616 ensures that the pumping fingers of the rotary peristaltic pump engage the tubing 14 and prevent free flow through the tubing before the occluder 410 is moved into the second, non-occluding position, providing an additional measure of safety against undesired free flow through the tubing.
Regardless of which configuration is used, a safety occluder is provided which is relatively simple and easy to use. The risk of accidental free-flow conditions are significantly reduced while allowing medical personnel to develop a free-flow condition when necessary. Additionally, the risk that the pump will not be able to close properly when the occluder is in the third, locked open position can be eliminated, as is the risk that the occluder will remain in the locked open condition if it is inadvertently removed from a pump, or if it is mounted in the pump while still locked open because the occluder will automatically move from the third, locked open and non-occluding position to the second, open and non-occluding.
While the discussion above has been principally in the context of an occluder which could be used to control the administration of fluids to a patient, it will be understood that the occluder could be used in a variety of non-medical applications. For example, the occluder could be used as a valve on resilient line to selectively allow flow. This may be particularly advantageous in a situation, where small quantities of liquid are usually dispensed, but occasionally larger amounts are needed. The occluder will dispense small amounts by simply pressing on the plunger. This will provide more accurate dispensing that a traditional faucet. However, when greater volumes are needed, the occluder can be locked into an open position to relieve the user of having to hold the occluder open for a prolonged period of time.
There is thus disclosed an improved safety occluder and method of use. It will be appreciated that numerous changes may be made to the present invention without departing from the scope of the claims. The appended claims are intended to cover such modifications.
The present application claims the benefit of U.S. Provisional Application Ser. No. 61/041,555, filed Apr. 1, 2008, which is expressly incorporated herein in its entirety.
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Entry |
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Written Opinion of the International Searching Authority and International Search Report, Nov. 16, 2009, by Tae San Kim. |
Number | Date | Country | |
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20090254034 A1 | Oct 2009 | US |
Number | Date | Country | |
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61041555 | Apr 2008 | US |