A burn can be one of the most painful injuries imaginable with potentially life-threatening consequences. Ovens and oven doors are a common cause of burns. Burns in the kitchen, such as those from an oven or oven door, are a hazard for children and adults alike.
Previous attempts at reducing burns from ovens have been less than ideal. Oven mitts and other personal protective equipment used in the kitchen may cover portions of hands and arms but only for those who know they are going to come into contact with hot material and even then, their coverage is not perfect. For example, some potholders and gloves do not cover the forearms and elbows of a user and they only protect the wearer. Children and other people and pets in the kitchen may be unaware of the dangers of an oven or that the oven is open. People and animals that are unaware of the dangers of an oven or that an oven is even open may purposefully or accidentally come into contact with hot surfaces of the oven and burn themselves.
As will be described in greater detail below, the present disclosure describes various systems and methods for quickly cooling oven surfaces. The present disclosure describes systems and methods for overcoming the above-noted deficiencies. For example, an oven cooling system may include a body having an oven cavity. The system may include a heating element may be operably configured to heat the oven cavity. A door may be coupled to the body and operably configured to open and close. The system may also includes an energy bank. Cooling elements may be located in the oven and coupled to the energy bank. The energy bank may be configured to remove heat from the oven cavity to cool the oven.
All patents, applications, and publications referred to and identified herein are hereby incorporated by reference in their entirety and shall be considered fully incorporated by reference even though referred to elsewhere in the application.
A better understanding of the features, advantages and principles of the present disclosure will be obtained by reference to the following detailed description that sets forth illustrative embodiments, and the accompanying drawings of which:
The following detailed description and provides a better understanding of the features and advantages of the inventions described in the present disclosure in accordance with the embodiments disclosed herein. Although the detailed description includes many specific embodiments, these are provided by way of example only and should not be construed as limiting the scope of the inventions disclosed herein.
An oven is typically heated to temperatures in excess of 350 degrees Fahrenheit and sometimes in excess of 550 degrees Fahrenheit. The interior surface of the oven may also reach these temperatures. Human skin can burn at temperatures as low as 110 degrees Fahrenheit. At the elevated temperatures found inside an oven, a person may burn their skin after contact with an oven surface for just a small fraction of a second.
The oven 101 includes several features to provide fast cooling of commonly contacted oven surfaces. The cooling system 110 includes a controller 114, sensors 120, the cooling energy bank 116, and coolers 112. The controller 114 which is described in more detail in
The coolers 112 may be electrically or fluidically connected to the cooling energy bank 116. The cooling energy bank 116 may be an energy source or energy sink. In some embodiments, for example with coolers 112 that are fluid heat exchange circuits, the energy bank 116 may be an energy sink. Cool fluid may be stored within the energy bank 116 and upon activation by the controller 114 the cool fluid may be quickly pumped through the cooling circuit 112b in order to quickly cool the oven surfaces. The cooling fluid retained within the energy bank 116 and pumped through the cooling circuit 112b may be any kind of cooling fluid. Preferably, the cooling fluid is a fluid that is able to quickly receive the energy from the oven door surfaces without changing states such as without boiling, irniting, or smoking, such as an oil with a smoke temperate above a temperature produced or capable of being produced by the oven, such as the oven's highest temperature setting. Being able to quickly remove energy from the surface without boiling or smoking allows the cooling circuit to be maintained at low pressures without having to be designed to handle the higher pressures involved in containing gases that are boiled at high temperatures. In some embodiments, the fluid may be a liquid that removes the heat from the door through the heat of evaporation and may transition from a liquid to a gas as it flows through the cooling circuit 112b. The energy removed from the oven door would then be stored in the fluid within the energy bank 116. When the oven door closes the energy stored within the energy bank 116 may be removed, such as by refrigeration or other means.
In some embodiments, the energy bank 116 may store electrical energy that is then used to power Peltier coolers in order to quickly remove heat from the surface of the oven. Peltier coolers work by transferring heat energy from one side of the Peltier device to the other side of the device, based on the direction of current flowing through the device. The electrical energy stored within the energy bank 116 may be quickly transferred to the Peltier coolers upon activation by the controller 114 when the oven door is open. The energy may be stored in capacitors. In some embodiments, the energy bank 116, rather than storing energy, may be a power supply capable of receiving mains power and of providing high current to the Peltier devices to quickly cool the oven surfaces.
In some embodiments, the cooling may be a multistage process. For example, surfaces more likely to be contacted by users may be cooled first at a higher priority and other services less likely to be contacted by users may be cooled second or at a lower priority. For example, corners and edges around the perimeter of the door 102 and the opening of the interior 104, such as indicated by cooling circuits 112a, 112c may be cooled first while larger services such as the surface of the door may be cooled later or only after the edges have cooled below a specified temperature by cooling circuit 112b.
In some embodiments, the cooling circuits 112a, 112b, 112c, although depicted as particular types of cooling devices, may be any of the types of cooling circuits described herein.
In some embodiments, a cooling circuit 112d may be used to cool a burner or burners 120. For example, with a glass-top range, a cooling circuit may be located in the cooktop between the burner and the cooking surface of the range or cooktop. The burner may be an electric heating element, an inducting heating element, or other type of burner. The cooling circuit 112d may be activated when a burner associated with the cooling circuit is turned off in order to cool the surface of the cooktop and help in preventing burns.
The sensors 120 may include door position sensors and temperature and other types of sensors. Door position sensors may include accelerometers, gyroscopes, switches, and other types of sensors. Accelerometers may measure the rate at which the door is opened and changes in the door position. Gyroscopes may measure the orientation and angular velocity of the door. Switches such as limit switches, contact switches, and proximity sensors may be used to determine whether the door is open or closed. Hall effect sensors may also be used to determine the position of the door. Angle sensors such as angular encoders or variable resistors may be used to determine whether or not the doors open and the angle at which the door has been opened. The door position sensors may be located in the door, in the oven body, or in the hinges.
Temperature sensors may be located in or on the surfaces of the door and the interior of the oven. Temperature sensors may be used to determine whether the oven is on or off and whether the oven or oven surfaces are above or below particular temperature threshold.
In some embodiments, the user interface may include an input, such a switch 122, that, when manipulated by a user, can manually activate one or more of the cooling elements 112. In some embodiments, the cooling circuits may be activated based on expiration of a cooking timer or when the oven is turned off. The cooling circuits may be activated with the door closed.
The oven 200 includes several features to provide fast cooling of commonly contacted oven surfaces. The cooling system 210 includes a controller 214, sensors 220, the cooling energy bank 216, and coolers 212. The controller 214 which is described in more detail in
The coolers 212 may be electrically or fluidically connected to the cooling energy bank 216. The cooling energy bank 216 may be a source energy source or energy sink. In some embodiments, for example with coolers 212 that are fluid heat exchange circuits, the energy bank 216 may be in energy sink. Cool fluid may be stored within the energy bank 216 and upon activation by the controller 214 the cool fluid may be quickly pumped through the cooling circuit 212b in order to quickly cool the oven surfaces. The cooling fluid retained within the energy bank 116 and pumped through the cooling circuit 212b may be any kind of cooling fluid. Preferably, the cooling fluid is a fluid that is able to quickly receive the energy from the oven door surfaces without changing states such as without boiling, irniting, or smoking, such as an oil with a smoke temperate above a temperature produced or capable of being produced by the oven, such as the oven's highest temperature setting. Being able to quickly remove energy from the surface without boiling or smoking allows the cooling circuit to be maintained at low pressures without having to be designed to handle the higher pressures involved in containing gases that are boiled at high temperatures. In some embodiments, the fluid may be a liquid that removes the heat from the door through the heat of evaporation and may transition from a liquid to a gas as it flows through the cooling circuit 212b. The energy removed from the oven door would then be stored in the fluid within the energy bank 216. When the oven door closes the energy stored within the energy bank 216 may be removed, such as by refrigeration or other means.
In some embodiments, the energy bank 216 may store electrical energy that is then used to power Peltier coolers in order to quickly remove heat from the surface of the oven. Peltier coolers work by transferring heat energy from one side of the device to the other side of the device, based on the direction of current flowing through the device. The electrical energy stored within the energy bank 216 may be quickly transferred to the Peltier coolers upon activation by the controller 214 when the oven door is open. The energy may be stored in capacitors. In some embodiments, the energy bank 216 rather than storing energy is a power supply capable of receiving mains power in providing high current to the Peltier devices to quickly cool the oven surfaces.
In some embodiments, the cooling may be a multistage process. For example, surfaces more likely to be contacted by users may be cooled first at a higher priority and other surfaces less likely to be contacted by users may be cooled second or at a lower priority. For example, corners and edges around the perimeter of the door 202 and the opening of the interior 204, such as indicated by cooling circuits 212a, 212c may be cooled first while larger services such as the surface of the door may be cooled later or only after the edges have cooled below a specified temperature by cooling circuit 212b.
In some embodiments, the cooling circuits 212a, 212b, 212c, although depicted as particular types of cooling devices, may be any of the types of cooling circuits described herein.
The sensors 220 may include door position sensors and temperature and other types of sensors. Door position sensors may include accelerometers, gyroscopes, switches, in other types of sensors. Accelerometers may measure the rate at which the door is open and changes in the door position. Gyroscopes may measure the orientation and angular velocity of the door. Switches such as limit switches, contact switches, and proximity sensors may be used to determine whether the door is open or closed. Hall effect sensors may also be used to determine the position of the door. Angle sensors such as angular encoders or variable resistors may be used to determine whether or not the doors open and the angle at which the door has been opened. The door position sensors may be located in the door, in the oven body, or in or as part of the hinges.
Temperature sensors may be located in or on the surfaces of the door and the interior of the oven. Temperature sensors may be used to determine whether the oven is on or off and whether the oven or oven surfaces are above or below particular temperature threshold.
An open may have a door that opens with a hinge or hinges at a bottom location, such as shown in
In more detail, at block 310 the controller may receive or read data from one or more sensors in order to determine the status of the door. For example, in some embodiments the controller may check the status of a switch and, based on the open or close status of the switch, the controller may determine whether or not the door is closed or open. In some embodiments, the controller may read information from an accelerometer to determine that the door moved or is moving and, based on the door movement, determine the door's position and/or whether or not the door is open or closed. In some embodiments, the controller may read information from a gyroscope and determine the orientation or angular velocity of the door to determine whether or not the door moved or is moving and whether or not the door is open or closed. In some embodiments, the controller may read the status of a hall effect sensor, a proximity sensor, or an angle sensor in order to determine whether or not the door is open or closed and or its position. In some embodiments, the controller may use more than one sensor in order to determine the position of the door and whether or not it is open or closed and whether or not to proceed to the next block in the process. For example, the controller may read an input from a limit switch to determine that the door has been moved from the closed position and then may use the angle sensor, accelerometer, hall effect, or other sensor in order to determine the angle or position of the door and how fast the door is moving. In some embodiments, the system may determine that the door position is closed when the limit switch indicates the door is open, but other sensors indicate that the door is opened below a given threshold.
In some embodiments, at block 330, or elsewhere in the method, the status of the oven may be checked. Oven status may include whether the oven is on or off, the temperature setpoint of the oven, and the cooking setting of the oven, such as backing, convention, broiler, etc. In some embodiments, if the oven set to broil, then the method may advance to cool oven surfaces at block 340 when the oven is opened past a certain location or angle. In many ovens, when broiling, the oven door is supposed to be left open a small amount. The oven door may have a detent at which the door is held open a certain amount and cooling may be engaged when or only when the door is opened beyond a particular angle or beyond the detent.
At block 330 the controller may read one or more temperature sensors in order to determine whether the oven and/or the surfaces are hot. For example, in some embodiments, the controller may determine that the oven is hot when a temperature sensor located in or on one of the surfaces of the door or oven is above a threshold. In some embodiments, temperature sensors may be located in one or more positions and may be used to determine how the oven door is cooled. For example, a first sensor may be located at the edges or perimeters of the door and of the oven opening and a second sensor may be located on the surfaces of the oven door interior to the perimeter.
Upon determining that the oven should be cooled the process may proceed to block 340. When proceeding to block 340, the controller may cool the perimeter surfaces below a first temperature threshold, read from the perimeter surface temperature sensors, before cooling other surfaces of the door and/or oven. In this way, the surfaces of the oven more likely to be contacted by a user may be cooled first, before surfaces that are less likely to be contacted by a user.
At block 340 the controller may activate the cooling bank 116 and cooling circuits 112. In some embodiments, activating the cooling bank and cooling circuits may include opening a valve connecting the cooling bank 116 in fluid communication with the cooling circuit 112 and activating a pump to pump the fluid within the cooling bank 116 through the cooling circuit 112. In some embodiments, activating the cooling bank and cooling circuits may include providing electrical energy from the cooling bank 116 to Peltier coolers in the cooling circuits 112a. The cooling bank and cooling circuits may be activated until the controller determines that either the oven door is being closed or is closed or the temperature of the surfaces of the door or below a predetermined threshold or the cooling energy is depleted, such as depleted below a threshold.
The temperature threshold for cooling the door may be 110 degrees Fahrenheit. In some embodiments the temperature threshold of the oven surfaces may be cooled to a temperature threshold above 110 degrees Fahrenheit. The energy required to cool oven surfaces to 110 degrees Fahrenheit may be so high as to make it impractical to provide such cooling. In some embodiments, the temperature threshold may be 150 degrees Fahrenheit.
In some embodiments, the cooling system may be disabled.
The data processing system 400 may include a portable device is wireless communication with a processor of the cooling system 110. The portable device may be a cellular device, such as a smartphone running an Android or iOS operating system and including an application for controlling the oven and the cooling functions. For example, the smartphone may enable or disable the cooling system, carry out of the method 300, and/or control the oven settings, such as set temperature and cooking type (bake, broil, etc,)
The user interface input devices 418 are not limited to any particular device, and can typically include, for example, a keyboard, pointing device, mouse, scanner, interactive displays, touchpad, joysticks, etc. Similarly, various user interface output devices can be employed in a system of the invention, and can include, for example, one or more of a printer, display (e.g., visual, non-visual) system/subsystem, controller, projection device, audio output, and the like.
Storage subsystem 406 maintains the basic required programming, including computer readable media having instructions (e.g., operating instructions, etc.), and data constructs. The program modules discussed herein are typically stored in storage subsystem 406. Storage subsystem 406 typically includes memory subsystem 408 and file storage subsystem 414. Memory subsystem 408 typically includes a number of memories (e.g., RAM 410, ROM 412, etc.) including computer readable memory for storage of fixed instructions, instructions and data during program execution, basic input/output system, etc. File storage subsystem 414 provides persistent (non-volatile) storage for program and data files, and can include one or more removable or fixed drives or media, hard disk, floppy disk, CD-ROM, DVD, optical drives, and the like. One or more of the storage systems, drives, etc. may be located at a remote location, such coupled via a server on a network or via the internet/World Wide Web. In this context, the term “bus subsystem” is used generically so as to include any mechanism for letting the various components and subsystems communicate with each other as intended and can include a variety of suitable components/systems that would be known or recognized as suitable for use therein. It will be recognized that various components of the system can be, but need not necessarily be at the same physical location, but could be connected via various local-area or wide-area network media, transmission systems, etc.
the data processing system 400 may be connected in communication with sensors 120 and the cooling system 110 as described herein.
While the foregoing disclosure sets forth various embodiments using specific block diagrams, flowcharts, and examples, each block diagram component, flowchart step, operation, and/or component described and/or illustrated herein may be implemented, individually and/or collectively, using a wide range of hardware, software, or firmware (or any combination thereof) configurations. In addition, any disclosure of components contained within other components should be considered example in nature since many other architectures can be implemented to achieve the same functionality.
In some examples, all or a portion of example system 400 in
In various embodiments, all or a portion of example system 400 in
According to various embodiments, all or a portion of example system 400 in
In some examples, all or a portion of example system 400 in
In addition, all or a portion of example system 400 in
In some embodiments, all or a portion of example system 400 in
The process parameters and sequence of steps described and/or illustrated herein are given by way of example only and can be varied as desired. For example, while the steps illustrated and/or described herein may be shown or discussed in a particular order, these steps do not necessarily need to be performed in the order illustrated or discussed. The various example methods described and/or illustrated herein may also omit one or more of the steps described or illustrated herein or include additional steps in addition to those disclosed.
While various embodiments have been described and/or illustrated herein in the context of fully functional computing systems, one or more of these example embodiments may be distributed as a program product in a variety of forms, regardless of the particular type of computer-readable media used to actually carry out the distribution. The embodiments disclosed herein may also be implemented using software modules that perform certain tasks. These software modules may include script, batch, or other executable files that may be stored on a computer-readable storage medium or in a computing system. In some embodiments, these software modules may configure a computing system to perform one or more of the example embodiments disclosed herein.
As described herein, the computing devices and systems described and/or illustrated herein broadly represent any type or form of computing device or system capable of executing computer-readable instructions, such as those contained within the modules described herein. In their most basic configuration, these computing device(s) may each comprise at least one memory device and at least one physical processor.
The term “memory” or “memory device,” as used herein, generally represents any type or form of volatile or non-volatile storage device or medium capable of storing data and/or computer-readable instructions. In one example, a memory device may store, load, and/or maintain one or more of the modules described herein. Examples of memory devices comprise, without limitation, Random Access Memory (RAM), Read Only Memory (ROM), flash memory, Hard Disk Drives (HDDs), Solid-State Drives (SSDs), optical disk drives, caches, variations or combinations of one or more of the same, or any other suitable storage memory.
In addition, the term “processor” or “physical processor,” as used herein, generally refers to any type or form of hardware-implemented processing unit capable of interpreting and/or executing computer-readable instructions. In one example, a physical processor may access and/or modify one or more modules stored in the above-described memory device. Examples of physical processors comprise, without limitation, microprocessors, microcontrollers, Central Processing Units (CPUs), Field-Programmable Gate Arrays (FPGAs) that implement softcore processors, Application-Specific Integrated Circuits (ASICs), portions of one or more of the same, variations or combinations of one or more of the same, or any other suitable physical processor.
Although illustrated as separate elements, the method steps described and/or illustrated herein may represent portions of a single application. In addition, in some embodiments one or more of these steps may represent or correspond to one or more software applications or programs that, when executed by a computing device, may cause the computing device to perform one or more tasks, such as the method step.
In addition, one or more of the devices described herein may transform data, physical devices, and/or representations of physical devices from one form to another. Additionally or alternatively, one or more of the modules recited herein may transform a processor, volatile memory, non-volatile memory, and/or any other portion of a physical computing device from one form of computing device to another form of computing device by executing on the computing device, storing data on the computing device, and/or otherwise interacting with the computing device.
The term “computer-readable medium,” as used herein, generally refers to any form of device, carrier, or medium capable of storing or carrying computer-readable instructions. Examples of computer-readable media comprise, without limitation, transmission-type media, such as carrier waves, and non-transitory-type media, such as magnetic-storage media (e.g., hard disk drives, tape drives, and floppy disks), optical-storage media (e.g., Compact Disks (CDs), Digital Video Disks (DVDs), and BLU-RAY disks), electronic-storage media (e.g., solid-state drives and flash media), and other distribution systems.
A person of ordinary skill in the art will recognize that any process or method disclosed herein can be modified in many ways. The process parameters and sequence of the steps described and/or illustrated herein are given by way of example only and can be varied as desired. For example, while the steps illustrated and/or described herein may be shown or discussed in a particular order, these steps do not necessarily need to be performed in the order illustrated or discussed.
The various exemplary methods described and/or illustrated herein may also omit one or more of the steps described or illustrated herein or comprise additional steps in addition to those disclosed. Further, a step of any method as disclosed herein can be combined with any one or more steps of any other method as disclosed herein.
The processor as described herein can be configured to perform one or more steps of any method disclosed herein. Alternatively or in combination, the processor can be configured to combine one or more steps of one or more methods as disclosed herein.
Unless otherwise noted, the terms “connected to” and “coupled to” (and their derivatives), as used in the specification and claims, are to be construed as permitting both direct and indirect (i.e., via other elements or components) connection. In addition, the terms “a” or “an,” as used in the specification and claims, are to be construed as meaning “at least one of” Finally, for ease of use, the terms “including” and “having” (and their derivatives), as used in the specification and claims, are interchangeable with and shall have the same meaning as the word “comprising”.
The processor as disclosed herein can be configured with instructions to perform any one or more steps of any method as disclosed herein.
It will be understood that although the terms “first,” “second,” “third”, etc. may be used herein to describe various layers, elements, components, regions or sections without referring to any particular order or sequence of events. These terms are merely used to distinguish one layer, element, component, region or section from another layer, element, component, region or section. A first layer, element, component, region or section as described herein could be referred to as a second layer, element, component, region or section without departing from the teachings of the present disclosure.
As used herein, the term “or” is used inclusively to refer items in the alternative and in combination.
As used herein, characters such as numerals refer to like elements.
Embodiments of the present disclosure have been shown and described as set forth herein and are provided by way of example only. One of ordinary skill in the art will recognize numerous adaptations, changes, variations and substitutions without departing from the scope of the present disclosure. Several alternatives and combinations of the embodiments disclosed herein may be utilized without departing from the scope of the present disclosure and the inventions disclosed herein. Therefore, the scope of the presently disclosed inventions shall be defined solely by the scope of the appended claims and the equivalents thereof.
This application claims the benefit under 35 U.S.C. § 119(e) of U.S. Provisional Patent Application No. 63/266,749, filed Jan. 13, 2022, and titled “SAFETY OVEN WITH FAST COOLING SURFACES,” which is incorporated, in its entirety, by this reference.
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20230221006 A1 | Jul 2023 | US |
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63266749 | Jan 2022 | US |