A SALT ring handling system includes a platform, a track system operatively connected to a lower side of the platform, and a pickle fork operatively connected to the track system. The platform may include an engaging mechanism for operatively connecting the platform to a carrier system. The track system may include a vertical track assembly and a horizontal track assembly for transferring the vertical track assembly in a substantially horizontal direction. The pickle fork may be operatively connected to the vertical track assembly. The pickle fork may include an extension for receiving an eyelet of a SALT ring. The vertical track assembly may be capable of transferring the pickle fork in a substantially vertical direction.
The platform may further include an upper deck and a lower deck. The track system may be operatively connected to a lower side of the upper deck. The platform may further include a spacer for positioning the platform near a riser such that the spacer is adjacent to the riser. The SALT ring handling system may further include a storage link for locking the extension of the pickle fork to the spacer of the platform and locking the vertical track assembly and the pickle fork in a substantially parallel position with respect to the platform for storage.
The engaging mechanism may include a guide shoe operatively connected to an end of a leg of the platform extending from a lower side of the upper deck or a lower side of the lower deck. The platform may include two or more legs, each leg extending from the lower side of the upper deck or the lower side of the lower deck to a guide shoe for operatively connecting the platform to a rail of the carrier system. The platform may further include a handrail extending along the periphery of the upper deck and the lower deck. The platform may also include a door in the handrail and a ladder disposed between two of the legs below the door.
The platform may further include one or more lifting eyelets for facilitating lifting of the platform. The vertical track assembly may include a lift mechanism and a frame member having two arms, and the lift mechanism may be slidingly disposed between the two arms. The pickle fork may be operatively connected to the lift mechanism for transferring the pickle fork in a substantially vertical direction along the two arms. The extension of the pickle fork may be disposed between two side extensions of the pickle fork. Each side extension may be for receiving an eyelet of the SALT ring.
The extension of the pickle fork may be dimensioned for engaging an eyelet of a first SALT ring portion, and the SALT ring handling system may further include a second platform, a second track system operatively connected to a lower side of the second platform, and a second pickle fork operatively connected to the second track system. The second platform may include an engaging mechanism for operatively connecting the second platform to the carrier system. The second track system may include a second vertical track assembly and a second horizontal track assembly for transferring the second vertical track assembly in a substantially horizontal direction. The second pickle fork may be operatively connected to the second vertical track assembly. The second pickle fork may include an extension dimensioned to receive an eyelet of a second SALT ring portion. The second vertical track assembly may be capable of transferring the second pickle fork in a substantially vertical direction.
A method for handling a SALT ring may include providing a SALT ring handling system that includes a platform having an engaging mechanism, a track system operatively connected to a lower side of the platform, and a pickle fork operatively connected to the track system. The track system may include a horizontal track assembly and a vertical track assembly. The pickle fork may be operatively connected to the vertical track assembly. The pickle fork may include an extension. The method may also include operatively connecting the engaging mechanism of the platform to a carrier system, and positioning the platform above a SALT ring attached to a parking stand using the carrier system. The method may further include lowering the pickle fork to the SALT ring, engaging the SALT ring with the extension of the pickle fork, disengaging the SALT ring from the parking stand, and lifting the SALT ring attached to the pickle fork using the vertical track assembly and the horizontal track assembly. The method may further include transferring the platform with the SALT ring to a position near a riser using the carrier system such that a spacer of the platform is adjacent to the riser, positioning the SALT ring around the riser using the horizontal track assembly, and locking the SALT ring around the riser.
The method may further include disengaging the extension of the pickle fork from the SALT ring using the horizontal track assembly and the vertical track assembly, and transferring the platform away from the position near the riser using the carrier system. The platform may further include an upper deck and a lower deck, and the engaging mechanism may include a guide shoe operatively connected to an end of a leg of the platform extending from a lower side of the upper deck or a lower side of the lower deck. The method may further include positioning the guide shoe on a rail of the carrier system.
The vertical track assembly may include a lift mechanism slidingly disposed between two arms of a frame member, and the pickle fork may be operatively connected to the lift mechanism. The method may further include lowering the pickle fork to the SALT ring, engaging the SALT ring with the extension of the pickle fork, disengaging the SALT ring from the parking stand, and lifting the SALT ring attached to the pickle fork using the lift mechanism and the horizontal track assembly.
A method for handling a SALT ring may include providing a SALT ring handling system including a first platform having an engaging mechanism, a first track system operatively connected to a lower side of the first platform, a first pickle fork operatively connected to the first track system, a second platform having an engaging mechanism, a second track system operatively connected to a lower side of the second platform, and a second pickle fork operatively connected to the second track system. The first track system may include a first horizontal track assembly and a first vertical track assembly. The first pickle fork may be operatively connected to the first vertical track assembly, and the first pickle fork may include an extension. The second track system may include a second horizontal track assembly and a second vertical track assembly. The second pickle fork may be operatively connected to the second vertical track assembly, and the second pickle fork may include an extension. The method may also include operatively connecting the engaging mechanism of the first platform and the engaging mechanism of the second platform to a carrier system on opposing sides of a riser, positioning the first platform above a first SALT ring portion attached to a first parking stand using the carrier system, and positioning the second platform above a second SALT ring portion attached to a second parking stand using the carrier system. The method may further include lowering the first pickle fork to the first SALT ring portion, engaging the first SALT ring portion with the extension of the first pickle fork, disengaging the first SALT ring portion from the first parking stand, and lifting the first SALT ring portion attached to the first pickle fork using the first vertical track assembly and the first horizontal track assembly. The method may further include lowering the second pickle fork to the second SALT ring portion, engaging the second SALT ring portion with the extension of the second pickle fork, disengaging the second SALT ring portion from the second parking stand, and lifting the second SALT ring portion attached to the second pickle fork using the second vertical track assembly and the second horizontal track assembly.
The method may further include transferring the first platform with the first SALT ring portion to a first position near the riser using the carrier system such that a first spacer of the first platform is adjacent to the riser. The method may further include transferring the second platform with the second SALT ring portion to a second position near the riser using the carrier system such that a second spacer of the second platform is adjacent to the riser. The method may further include positioning the first SALT ring portion and the second SALT ring portion around the riser using the first horizontal track assembly and the second horizontal track assembly. The method may further include locking the first SALT ring portion to the second SALT ring portion around the riser.
The method may further include disengaging the extension of the first pickle fork from the first SALT ring portion using the first horizontal track assembly and the first vertical track assembly. The method may also include disengaging the extension of the second pickle fork from the second SALT ring portion using the second horizontal track assembly and the second vertical track assembly. The method may further include transferring the first platform away from the first position near the riser and transferring the second platform away from the second position near the riser using the carrier system.
The first platform may further include a first upper deck and a first lower deck, and the engaging mechanism of the first platform may include a first guide shoe operatively connected to an end of a leg of the first platform extending from a lower side of the first upper deck or a lower side of the first lower deck. The second platform may further include a second upper deck and a second lower deck, and the engaging mechanism of the second platform may include a second guide shoe operatively connected to an end of a leg of the second platform extending from a lower side of the second upper deck or a lower side of the second lower deck. The method may further include positioning the first guide shoe and the second guide shoe on opposing sides of the riser on a rail of the carrier system.
The first vertical track assembly may include a first lift mechanism slidingly disposed between two arms of a first frame member. The first pickle fork may be operatively connected to the first lift mechanism. The method may further include lowering the first pickle fork to the first SALT ring portion, engaging the first SALT ring portion with the extension of the first pickle fork, disengaging the first SALT ring portion from the first parking stand, and lifting the first SALT ring portion attached to the first pickle fork using the first lift mechanism and the first horizontal track assembly. The second vertical track assembly may include a second lift mechanism slidingly disposed between two arms of a second frame member. The second pickle fork may be operatively connected to the second lift mechanism. The method may further include lowering the second pickle fork to the second SALT ring portion, engaging the second SALT ring portion with the extension of the second pickle fork, disengaging the second SALT ring portion from the second parking stand, and lifting the second SALT ring portion attached to the second pickle fork using the second lift mechanism and the second horizontal track assembly.
A split auxiliary line termination ring (SALT ring) connects to an outer surface of a riser connected to a subsea wellhead. One such SALT ring is offered by Dril-Quip Inc. More specifically, the SALT ring may connect to a telescopic joint of the riser. The SALT ring replaces auxiliary goosenecks for connecting draping lines extending from a drilling rig to rigid auxiliary lines attached to the riser sections. The SALT ring provides for faster attachment of the draping lines to the rigid auxiliary lines. The SALT ring may have two portions that fit around the outer surface of telescopic joint of the riser. The two portions of the SALT ring may connect and lock together around the telescopic joint with hydraulic latches.
Track system 22 may be affixed to the lower surface of upper deck 6. Track system 22 may include horizontal track assembly 24 and vertical track assembly 26. Horizontal track assembly 24 may include tracks 28, guides 30 slidingly disposed around each track 28, and base 32 affixed to guides 30 and vertical track assembly 26. Vertical track assembly 26 may include lift mechanism 34 disposed between arms 36 and 38 of frame member 39. Lift mechanism 34 may support pickle fork 40. Lift mechanism 34 may move pickle fork 40 in a substantially vertical direction, and horizontal track assembly 24 may move vertical track assembly 26 with pickle fork 40 in a substantially horizontal direction along tracks 28. Lift mechanism 34 may move pickle fork 40 substantially vertically for a distance of approximately 2 feet. Horizontal track assembly 24 may move vertical track assembly 26 substantially horizontally for a distance of approximately 5 feet and 6 inches. Track system 22 including pickle fork 40 may be designed to handle a 36,000 lb. load. The distance from handrail 10 of upper deck 6 to the bottom of pickle fork 40 may be approximately 20 feet and 2 inches.
The movement of lift mechanism 34 and horizontal track assembly 24 may be hydraulically controlled. The hydraulic power supply may have a capacity of approximately 3,000 psi at 30 gallons per minute. Each platform 4 may have two hoses for attachment to the hydraulic supply. Each hose may have a diameter of approximately 1 inch. Horizontal track assembly 24 may include a hydraulic motor with a rack and pinion for transferring vertical track assembly 26 in a substantially horizontal direction. Plumbing for the hydraulic motor may include tubing and jumper hoses. Horizontal track assembly 24 may also include a spring-center-operated control valve, which is a selector due to a blocked center position. The control valve may have a control handle. Horizontal track assembly 24 may further include two pressure flow control valves for regulating the supply and return of hydraulic fluid, two pilot operated check valves for locking the cylinder in the last operated position, and two relief valves set at approximately 1,800 psi to avoid overloading the structure.
Vertical track assembly 26 may include two hydraulic cylinders for transferring lift mechanism 34 in a substantially vertical direction. Plumbing for the hydraulic cylinders may include tubing and jumper hoses. Vertical track assembly 26 may also include a guide system running on stainless steel and Nylatron sliding pads for low friction and smooth operation, as well as corrosion resistance. Vertical track assembly 26 may also include a spring-center-operated control valve, which is a selector due to a blocked center position. The control valve may have a control handle. Vertical track assembly 26 may further include two pressure flow control valves for regulating the supply and return of hydraulic fluid, two pilot operated check valves for locking the cylinder in the last operated position, and two relief valves set at approximately 1,900 psi to avoid overloading the structure.
Vertical track assembly 26 may further include a tilt hydraulic cylinder for tilting pickle fork 40 up to 10 degrees of rotation. Plumbing for the tilt hydraulic cylinder may include tubing and jumper hoses. Pins may have grease zerks for lubrication. Vertical track assembly 26 may also include a spring-center-operated control valve for the tilt hydraulic cylinder, which is a selector due to a blocked center position. The control valve may have a control handle. For the tilt hydraulic cylinder, vertical track assembly 26 may further include two pressure flow control valves for regulating the supply and return of hydraulic fluid, two pilot operated check valves for locking the cylinder in the last operated position, and two relief valves set at approximately 2,200 psi to avoid overloading the structure.
Alternatively, movement of lift mechanism 34 and horizontal track assembly 24 may be controlled electronically or pneumatically. Each platform 4 may further include a control panel with controls designed to allow an operator on each platform 4 to control the movement of horizontal track assembly 24 and vertical track assembly 26. The control panel may be located on lower deck 8. Alternatively, the control panel may be located on upper deck 6.
Platform 4, track system 22, and pickle fork 40 may be formed of carbon steel or another material having a strength sufficient to bear the loads discussed above.
Through the movements of lift mechanism 34 and horizontal track assembly 24, pickle fork 40 may engage and lift SALT ring portion 42 from parking stand 44. More specifically, pickle fork 40 may engage side eyelets 46 and 48, center eyelet 50, and rear eyelet 52 of SALT ring portion 42. Parking stand 44 may include supports 54, passage 56, and engaging member 58. SALT ring portion 42 may be attached to engaging member 58 of parking stand 44 for storage. Passage 56 may be dimensioned to receive an end of pickle fork 40 for removing SALT ring portion 42 from engaging member 58 of parking stand 44.
Referring now to
As shown in
With reference now to
Horizontal track assemblies 24 and lift mechanisms 34 may be used to engage SALT ring portions 42 with pickle forks 40. Specifically, each pickle fork 40 may be lowered on lift mechanisms 34 until center extension 62 and side extensions 74, 76 (shown in
As shown in
SALT ring portions 42 may be locked together as shown in
Alternatively, one platform 4 may be used to handle the entire SALT ring by transferring the SALT ring from parking stand 44 to riser 78 and locking the SALT ring around riser 78.
While preferred embodiments of the present invention have been described, it is to be understood that the embodiments are illustrative only and that the scope of the invention is to be defined solely by the appended claims when accorded a full range of equivalents, many variations and modifications naturally occurring to those skilled in the art from a review hereof.