Claims
- 1. A process of separating transuranium actinide values from uranium values present in spent nuclear oxide fuels containing rare earth and noble metal fission products as well as fission products of alkali metals, the alkaline earth metals and iodine, comprising reducing the oxide fuel with Ca metal in the presence of Ca halide and a molten Cu--Mg alloy to precipitate uranium values and some of the noble metal fission products leaving the Cu--Mg alloy having transuranium actinide values and rare earth fission product values and some of the noble metal fission products dissolved therein and leaving Ca halide having fission products of alkali metals and the alkaline earth metals and iodine dissolved therein, separating the Ca halide and the fission products contained therein from the uranium values and Cu--Mg alloy, oxidizing any Ca metal present in the Cu---Mg alloy to the halide and separating same from the Cu--Mg alloy, contacting the Cu--Mg alloy having transuranium actinide values and rare earth fission product values and the noble metal fission products dissolved therein with a transport salt including Mg halide to transfer Mg values from the transport salt to the Cu--Mg alloy while transuranium actinide and rare earth fission product values transfer from the Cu--Mg alloy to the transport salt, contacting the transport salt having the transuranium actinide and rare earth fission product values dissolved therein with a Mg-containing alloy to transfer Mg values from the alloy to the transport salt while the transuranium actinide and rare earth fission product values dissolved in the salt are reduced and transferred to the Mg-containing alloy, whereby an alloy is formed having transuranium actinide and rare earth fission product values therein while precipitated uranium values along with precipitated noble metal fission product values are available for separation from the Cu--Mg alloy.
- 2. The process of claim 1, wherein the Ca halide includes CaCl.sub.2.
- 3. The process of claim 1, wherein the Cu--Mg alloy has Mg present in the range of from about 25% to about 60% by weight.
- 4. The process of claim 3, wherein Mg is present in an amount of about 35% by weight.
- 5. The process of claim 1, wherein any Ca metal present in the Cu--Mg alloy is oxidized by contact with Cu halide salt producing Cu metal which dissolves in the Cu--Mg alloy.
- 6. The process of claim 5, wherein the Cu halide is CuCl.sub.2.
- 7. The process of claim 1, wherein the transport salt contains MgCl.sub.2.
- 8. The process of claim 7, wherein the transport salt contains 80 mole percent CaCl.sub.2 with the balance MgCl.sub.2.
- 9. The process of claim 8, wherein the transport salt contains 80 mole percent MgCl.sub.2 and NaCl and KCl.
- 10. The process of claim 1, wherein the Mg-containing alloy is a Mg--Zn alloy having Mg present in the range of from about 5% to about 15% by weight or a Mg--Cd alloy having Mg present in the range of from about 5% to about 10% by weight.
- 11. A process of claim 10, wherein Mg is present in the Mg--Zn alloy in an amount of about 10% by weight.
- 12. The process of claim 10, wherein the alloys are maintained at a temperature in the range of from about 750.degree. C. to about 850.degree. C. during transfer of values into and out of the alloys.
- 13. A process of separating transuranium actinide values from uranium values present in spent nuclear oxide fuels containing rare earth and noble metal fission products as well as fission products of alkali metals, alkaline earth metals and iodine, comprising reducing the oxide fuel with Ca metal in the presence of Ca halide and a Cu--Mg alloy containing not less than about 25% by weight Mg at a temperature in the range of from about 750.degree. C. to about 850.degree. C. to precipitate uranium values and some of the noble metal fission products leaving the Cu--Mg alloy having transuranium actinide values and rare earth fission product values and some of the noble metal fission products dissolved therein and leaving Ca halide having CaO and fission products of alkali metals and the alkaline earth metals and iodine dissolved therein, separating the Ca halide with CaO and the fission products contained therein from the uranium values and Cu--Mg alloy and electrolytically contacting the calcium salts with a carbon electrode to reduce the CaO to Ca metal while converting the carbon electrode to CO and CO.sub.2 and thereafter recycling the Ca metal and Ca halide salt to reduce additional oxide fuel, oxidizing any remaining Ca metal present in the Cu--Mg alloy to the halide and separating same from the Cu--Mg alloy and recycling the Ca halide for use in reducing the next batch of oxide fuel, contacting the Cu--Mg alloy having transuranium actinide values and rare earth fission product values and the noble metal fission products dissolved therein with a transport salt including Mg halide to transfer Mg values from the transport salt to the Cu--Mg alloy while transuranium actinide values and rare earth fission product values transfer from the Cu--Mg alloy to the transport salt, contacting the transport salt having the transuranium actinide values and rare earth fission product values dissolved therein with a Mg--Zn alloy to transfer Mg values from the alloy to the transport salt while the transuranium actinide and rare earth fission product values dissolved in the salt are reduced and transferred to the Mg--Zn alloy, whereby an alloy is formed having transuranium actinide and rare earth fission product values therein while precipitated uranium values along with precipitated noble metal fission product values are available for separation from the Cu--Mg alloy.
- 14. The process of claim 13, wherein the Ca halide is CaCl.sub.2 and the Cu--Mg alloy has Mg present in the range of from about 25% to about 60% by weight.
- 15. The process of claim 14, wherein Mg is present in an amount of about 35% by weight.
- 16. The process of claim 13, wherein Ca remaining in Cu--Mg alloy is oxidized with CaCl.sub.2 with the Cu metal produced by the reaction dissolving in the Cu--Mg alloy.
- 17. The process of claim 13, wherein transport salt is a chloride.
- 18. The process of claim 13, wherein transport salt contains MgCl.sub.2 and CaCl.sub.2.
- 19. The process of claim 13, wherein the Mg--Zn alloy has Mg present in the range of from about 5% to about 15% by weight.
- 20. The process of claim 13, wherein Mg is present in the Mg--Zn alloy in an amount of about 10% by weight.
- 21. The process of claim 13, wherein the Cu--Mg alloy and the Mg--Zn alloy are maintained at a temperature not less than about 800.degree. C. during the separation process.
- 22. A process of separating transuranium actinide values from uranium values present in successive batches of spent nuclear oxide fuels containing rare earth and noble metal fission products, as well as fission products of alkali metals, the alkaline earth metals and iodine, comprising introducing the spent nuclear oxide fuel into a fuel reduction vessel having a removable crucible containing Ca metal in the presence of CaCl.sub.2 and a molten Cu--Mg alloy having not less than about 25% by weight Mg at a temperature in the range of from about 750.degree. C. to about 850.degree. C. to precipitate uranium values and some of the noble metal fission products at the bottom of the crucible leaving the Cu--Mg alloy having transuranium actinide values and rare earth fission product values and some of the noble metal fission products dissolved therein floating on top of the uranium and leaving CaCl.sub.2 having CaO and fission products of alkali metals and the alkaline earth metals and iodine dissolved therein floating on top of the Cu--Mg alloy, transporting the CaCl.sub.2 with CaO and the fission products dissolved therein from the fuel reduction vessel to a calcium regenerating vessel and electrolytically contacting the calcium salts with a carbon electrode to reduce the CaO to Ca metal while converting the carbon electrode to CO and CO.sub.2 and thereafter recycling the Ca metal and the CaCl.sub.2 to the fuel reduction vessel to reduce successive batches of spent nuclear oxide fuel, oxidizing may remaining Ca metal present in the Cu--Mg alloy in the fuel reduction vessel to the chloride and transporting same from the fuel reduction vessel leaving the Cu--Mg alloy floating on top of the uranium in the crucible, contacting the molten Cu--Mg alloy having transuranium actinide values and rare earth fission product values and some of the noble metal fission products dissolved therein with a molten transport salt including MgCl.sub.2 to transfer Mg values from the transport salt to the molten Cu--Mg alloy while transuranium actinide and rare earth fission product values are oxidized and transfer from the Cu--Mg alloy to the transport salt as chlorides, transferring the transport salt having the transuranium actinide and rare earth fission product values dissolved therein to a receptor vessel having therein a molten Mg--Zn alloy to transfer Mg values from the Mg--Zn alloy to the transport salt while the transuranium actinide and rare earth fission product values dissolved in the salt are reduced and transferred as metals to the Mg--Zn alloy, separating the transport salt from the Mg--Zn alloy and thereafter distilling the Mg--Zn alloy from the transuranium actinide and rare earth fission product values therein and recycling the Mg--Zn alloy for later contact with the transport salt having transuranium actinide and rare earth fission product values from a successive batch of oxide fuel, the uranium values along with precipitated noble metal fission product values remaining in the reduction vessel to accumulate through successive batches until sufficient values are present whereupon the crucible is removed to storage.
- 23. The process of claim 22, wherein the CaCl.sub.2 salt is recycled between the fuel reduction vessel and the calcium regenerating vessel for each batch of spent nuclear fuel reprocessed and for each such cycle additional fission products of alkali metals and alkaline earth metals and iodine dissolve therein.
- 24. The process of claim 22, wherein a portion of the Cu--Mg alloy is transported from the reduction vessel to the calcium regeneration vessel to dissolve Ca metal as it is electrolytically produced.
- 25. The process of claim 22, wherein Ca metal present in the Cu--Mg alloy after reduction of the oxide fuel but before contact with the transport salt is oxidized by contact with CuCl.sub.2 producing Cu metal which dissolves in the Cu--Mg alloy.
- 26. The process of claim 22, wherein the transport salt contains at least 20% by weight MgCl.sub.2.
- 27. The process of claim 22, wherein the transport salt contains MgCl.sub.2 and CaCl.sub.2.
- 28. The process of claim 22, wherein the Mg--Zn alloy is maintained at about the same temperature as the Cu--Mg alloy.
- 29. The process of claim 28, wherein both alloys are maintained at a temperature not less than about 800.degree. C.
- 30. The process of claim 29, wherein the Cu--Mg alloy contains about 35% by weight Mg and the Mg--Zn alloy contains about 10% by weight mg.
CONTRACTUAL ORIGIN OF THE INVENTION
The United States Government has rights in this invention pursuant to Contract No. W-31-109-ENG-38 between the U.S. Department of Energy and The University of Chicago representing Argonne National Laboratory.
US Referenced Citations (10)