This application claims priority to prior Japanese Patent Application No. 2016-073721 filed on Mar. 31, 2016 entitled “SAMPLE ANALYSIS SYSTEM” the entire contents of which are incorporated herein by reference.
The disclosure relates to a sample analysis system including measurement apparatuses arranged therein to measure samples in sample containers.
A sample analysis system has been known in which measurement units analyze many samples while transport apparatuses transport samples rack each containing samples to the measurement units. Patent Literature 1 describes a sample analysis system including measurement units and transporting devices disposed corresponding to the respective measurement units. In the sample analysis system described in Patent Literature 1, each of the transporting devices transports a sample rack holding sample containers and supplies the sample containers to the corresponding measurement unit.
Patent Literature 1: Japanese Patent Application Publication No. 2012-211786
An aspect of the invention is a sample analysis system includes one or more sets. Each of the one or more sets include includes a measurement block including measurement units configured to test a sample contained in a sample container, and a transport unit disposed corresponding to the measurement block. The transport unit includes a first transport path along which a sample rack is transported from an upstream side to a downstream side and a second transport path along which the sample rack received from the first transport path is transported to the measurement units in the measurement block. The second transport path is configured to move the sample rack back and forth between the measurement units to distribute the sample containers held on the sample rack to the measurement units.
Another aspect of the invention is a sample analysis method for a sample analysis system. The sample analysis system comprises: a measurement block including first and second measurement units configured to test a sample; and a transport unit disposed corresponding to the measurement block and including a first transport path along which a sample rack holding sample containers containing samples is transported from an upstream side to a downstream side and a second transport path along which the sample rack received from the first transport path is transported to the first and second measurement units in the measurement block. The sample analysis method includes: transporting a sample rack along the first transport path; moving placing the sample rack from the first transport path to the second transport path; and transporting along the second transport path the sample rack back and forth between the measurement units to distribute sample containers held on the sample rack to the measurement units.
A sample analysis system is used to analyze many samples in an examination room, an examination center, and the like in a hospital. However, a limited installation space in the examination room or examination center sometimes makes it difficult to install such a sample analysis system with a desired processing capability. An embodiment(s) of this disclosure provide a sample analysis system and a sample analysis method capable of reducing the installation area of the sample analysis system while maintaining the processing capability thereof.
As illustrated in
Sample analysis system 100 includes processing unit 50, transport unit 60, loader unit 71, collection unit 72, and transport controller 80, besides two sets 101. In
As illustrated in
As illustrated in
Note that sample information part 113 is not limited to the bar-code label, but may be an RFID (Radio Frequency Identification) tag that stores the sample ID. Likewise, rack information part 122 is not limited to the bar-code label, but may be an RFID tag that stores the rack ID. When sample information part 113 and rack information part 122 are the RFID tags, an information reader to be described later for reading the sample ID from sample information part 113 and reading the rack ID from rack information part 122 includes an antenna for reading RFID.
Referring back to
Transport unit 30 includes: first transport path 31 for receiving sample rack 120 from the upstream side and transporting sample rack 120 to the downstream side; second transport path 32 for transporting sample rack 120 received from first transport path 31 in a first direction from first measurement unit 10 to second measurement unit 20 and in a second direction opposite to the first direction; and third transport path 33 for receiving sample rack 120 from the downstream side and transporting sample rack 120 to the upstream side. In Embodiment 1, the first direction is a direction toward the downstream side, that is, the leftward direction, while the second direction is a direction toward the upstream side, that is, the rightward direction.
A right-hand end of second transport path 32 is connected to the vicinity of an upstream-side end of first transport path 31 through first storage part 321 to be described later. A left-hand end of second transport path 32 is connected to the vicinity of a downstream-side end of first transport path 31 through second storage part 341 to be described later. Second transport path 32 can distribute sample containers 110 held on sample rack 120 to first measurement unit 10 and second measurement unit 20 by moving sample rack 120 back and forth between first and second measurement units 10 and 20.
First and second measurement units 10 and 20 perform measurement of the samples in sample containers 110 by taking sample containers 110 out of sample rack 120 transported along second transport path 32. First and second measurement units 10 and 20 are installed adjacent to each other in the left-right direction. First and second measurement units 10 and 20 are behind transport unit 30, and installed adjacent to transport unit 30. First and second measurement units 10 and 20 have the same unit configuration.
First measurement unit 10 can perform measurement of a CBC item and a DIFF item. Second measurement unit 20 can perform measurement of the CBC item, the DIFF item, and an RET item. The CBC item includes WBC (white blood cell count), RBC (red blood cell count), HGB (hemoglobin content), HCT (hematocrit), MCV (mean corpuscular volume), MCH (mean corpuscular hemoglobin), MCHC (mean corpuscular hemoglobin concentration), PLT (platelet count), and the like. The DIFF item includes NEUT# (neutrophil count), LYMPH# (lymphocyte count), MONO# (monocyte count), EO# (eosinophil count), BASO# (basophil count), and the like. The RET item includes RET# (reticulocyte count) and the like.
In Embodiment 1, first measurement unit 10 measures the CBC item and the DIFF item as an initial test. Second measurement unit 20 measures the CBC item and the DIFF item as an initial test, and measures the RET item as a retest as needed. More specifically, first measurement unit 10 is a measurement unit dedicated for the initial test, while second measurement unit 20 is a measurement unit capable of performing the retest in addition to the initial test. As described above, a combination of items that can be measured by first measurement unit 10 is different from a combination of items that can be measured by second measurement unit 20. Therefore, a combination of reagents connected to first measurement unit 10 is different from a combination of reagents connected to second measurement unit 20.
As in Embodiment 1, when at least one of the two measurement units inset 101 can perform a retest, measurement can be completed by performing both of the initial test and retest in one set 101 for sample rack 120 transported along second transport path 32. This eliminates the necessity of performing a retest in the measurement unit in the stage subsequent to measurement unit set 101, where the initial test has been performed. Thus, transport control of sample rack 120 is simplified.
Moreover, the timing of retest can be made earlier than in the case where the measurement unit in the subsequent stage performs the retest. Thus, the retest can be performed at a timing without having a large gap from the timing of initial test. In a hospital, a facility or the like where sample analysis system 100 is installed, it is desired that final measurement results for samples be obtained in an order close to the order of sample containers 110 loaded on sample analysis system 100. According to Embodiment 1, the gap between the timing of initial test and the timing of retest can be reduced. Thus, the final measurement results can be obtained in the order close to the order of sample containers 110 being transported within sample analysis system 100.
Control unit 40 is communicably connected to the units in the same set 101, and controls the units in the same set 101. To be more specific, control unit 40 controls a measurement operation of the measurement block serving as the set, and controls a transport operation of second unit 30b. Second unit 30b is apart of transport unit 30 as described later with reference to
Control unit 40 is provided for each set 101, and control units for respective sets 101 perform the same control. This saves the trouble of significantly changing control programs of respective control units 40 according to an increase or decrease in the number of sets 101. Thus, the number of sets 101 to be disposed in sample analysis system 100 can be easily increased or decreased.
Transport unit 60 includes: first transport path 61 for receiving sample rack 120 from the upstream side and transporting sample rack 120 to the downstream side; second transport path 62 for supplying sample rack 120 received from first transport path 61 to processing unit 50; and third transport path 63 for receiving sample rack 120 from the downstream side and second transport path 62 and transporting sample rack 120 to the upstream side. Processing unit 50 is an apparatus for preparing a smear of the sample. Processing unit 50 aspirates the sample from sample container 110 held on sample rack 120 transported along second transport path 62, and prepares a smear of the aspirated sample.
Loader unit 71 is disposed on the upstream side of most upstream transport unit 30, and is a unit where to load sample rack 120 to be processed by sample analysis system 100, that is, sample rack 120 holding sample containers 110 containing samples yet to be measured. Collection unit 72 is disposed on the upstream side of loader unit 71, and collects sample rack 120 finished with the measurement through third transport path 33 and sample rack 120 finished with the smear preparation through third transport path 63. More specifically, collection unit 72 is a unit for collecting sample rack 120 transported to the upstream side along third transport paths 33 and 63.
Transport controller 80 is an apparatus for determining a transport destination of sample rack 120 loaded on loader unit 71 and managing the transport of sample rack 120. Transport controller 80 controls the transport units such that the transport units transport one of sample racks 120 loaded on loader unit 71 to the measurement block in the right-hand set 101 and transport another one of the sample racks 120 to the measurement block in the left-hand set 101.
To be more specific, transport controller 80 instructs first unit 30a, transport unit 60, loader unit 71, and collection unit 72 to transport sample racks 120. First unit 30a is a part of transport unit 30 as described later with reference to
Control units 40, processing unit 50, and transport controller 80 are communicably connected to host computer 130 through a communication network.
Next, description is given of processing of one sample rack 120 by sample analysis system 100.
Sample rack 120 holding sample containers 110 is placed on the transport path in loader unit 71 by an operator. Sample rack 120 is transported forward within loader unit 71 and then discharged to the downstream side. In this event, transport controller 80 sets the transport destination of sample rack 120 to be discharged from loader unit 71 to either one of two sets 101. Transport controller 80 sets the transport destination of sample rack 120 so as to balance measurement load in two sets 101. The reason why such load balancing between two sets 101 can be achieved is that two sets 101 have the same unit configuration, measurement items, procedure for transporting sample rack 120 within set 101, and the like.
Sample rack 120 discharged from loader unit 71 is conveyed onto first transport path 31 in transport unit 30 on the downstream side.
Sample rack 120 conveyed onto first transport path 31 is transported to the left along first transport path 31 when the transport destination thereof is not set 101 in which sample rack 120 is being transported, and then discharged to first transport path 31 in transport unit 30 adjacent on the downstream side or first transport path 61 in transport unit 60.
Sample rack 120 conveyed onto first transport path 31 is transported along second transport path 32 when the transport destination thereof is set 101 in which sample rack 120 is being transported, and then an initial test and a retest are performed in this set 101. Each of sample containers 110 on sample rack 120 transported along second transport path 32 is taken into either one of first measurement unit 10 and second measurement unit 20 for the initial test. Control unit 40 determines the necessity of a retest based on the measurement result of the initial test. Sample container 110 that requires a retest is taken into second measurement unit 20 for the retest. Control unit 40 transmits the results of the initial test and the retest to host computer 130.
Upon completion of the initial tests and required retests for all sample containers 110 on sample rack 120, transport controller 80 makes an inquiry to host computer 130 about whether or not processing unit 50 needs to prepare a smear for each of sample containers 110 held on sample rack 120.
When sample rack 120 includes sample container 110 that requires the smear preparation, the transport destination of this sample rack 120 is processing unit 50. Then, this sample rack 120 is transported to the left along first transport path 31 and discharged to first transport path 31 in transport unit 30 adjacent on the downstream side or first transport path 61 in transport unit 60. On the other hand, when sample rack 120 includes no sample container 110 that requires the smear preparation, the transport destination of this sample rack 120 is collection unit 72. Then, this sample rack 120 is transported forward across first transport path 31 and transported to the right along third transport path 33. Thereafter, sample rack 120 is transported to collection unit 72 and stored in collection unit 72.
Sample rack 120 conveyed onto first transport path 61 is transported along second transport path 62. Processing unit 50 aspirates the sample from sample container 110 that requires the smear preparation, and prepares a smear of the aspirated sample. Upon completion of the smear preparation for all sample containers 110 that require the smear preparation on sample rack 120, the transport destination of this sample rack 120 is collection unit 72. Then, this sample rack 120 is transported forward across first transport path 61 and transported to the right along third transport path 63. Thereafter, sample rack 120 is transported to collection unit 72 and stored in collection unit 72. The processing for one sample rack 120 is thus completed.
Here, as illustrated in
Sample analysis system 200 according to Comparative Example 1 includes four sets 210 instead of two sets 101 in Embodiment 1. Each of sets 210 includes first measurement unit 10, which is the same as that in Embodiment 1, and transport unit 220 having a width different from that of transport unit 30 in Embodiment 1. Sample analysis system 200 according to Comparative Example 1 includes one control unit 40, which is the same as that in Embodiment 1. This control unit 40 controls four sets 210. As in the case of transport unit 30, transport unit 220 includes first transport path 211, second transport path 212, and third transport path 213. In Comparative Example 1, the width of one transport unit 220 in the left-right direction is set to W2 as illustrated in
Likewise, in Embodiment 1, the width of one transport unit 30 in the left-right direction is set to W1 as illustrated in FIG. 1 so as to facilitate the transport of sample rack 120 on second transport path 32 and to improve measurement efficiency in one set 101. As described above, when W1 is set in Embodiment 1 and W2 is set in Comparative Example 1 in terms of improving the measurement efficiency, the relationship between W1 and W2 is W1<2×W2. More specifically, width W1 of the transport unit required for the two measurement units in Embodiment 1 is smaller than width 2×W2 of the transport units required for the two measurement units in Comparative Example 1.
Therefore, total width 2×W1 of the transport units corresponding to the four measurement units in sample analysis system 100 according to Embodiment 1 is smaller than total width 4×W2 of the transport units corresponding to the four measurement units in sample analysis system 200 according to Comparative Example 1. Also, width W1 of transport unit 30 in Embodiment 1 is set so as to facilitate the transport of sample rack 120 on second transport path 32 and to improve the measurement efficiency in one set 101. Therefore, according to Embodiment 1, the installation area of the sample analysis system can be made smaller than in Comparative Example 1 while maintaining sample processing capability at the same level as in Comparative Example 1. The setting of widths W1 and W2 is described later with reference to
As illustrated in
First storage part 321 is a table-shaped plate member with its upper surface parallel to a horizontal plane. First storage part 321 is disposed between first transport path 31 and second transport path 32, stores sample rack 120 received from first transport path 31, and supplies sample rack 120 onto second transport path 32. Linear transfer part 330 includes transporting devices 331 and 332. Linear transfer part 330 transfers sample rack 120 along first measurement unit 10 and second measurement unit 20. Second storage part 341 is a table-shaped plate member with its upper surface parallel to the horizontal plane. Second storage part 341 is disposed between first transport path 31 and second transport path 32, stores sample rack 120 received from second transport path 32, and supplies sample rack 120 onto first transport path 31.
With first and second storage parts 321 and 341 provided, the timing of feeding sample rack 120 onto second transport path 32 and the timing of discharging sample rack 120 from second transport path 32 can be flexibly set. Thus, sample rack 120 can be smoothly transported on second transport path 32.
Each of first and second storage parts 321 and 341 has a length that can accommodate sample rack 120 in the front-back direction. In Embodiment 1, there is a case where sample rack 120 to be transported to the downstream side or the upstream side waits in second storage part 341 depending on congestion on first transport path 31 and third transport path 33. Therefore, in Embodiment 1, the front-back length of second storage part 341 is determined so as to enable storage of sample rack 120 in second storage part 341.
Here, in Comparative Example 1 illustrated in
Note that, since it is assumed in Embodiment 1 that set 101 is independently used, first storage part 321 and second storage part 341 are each configured to be able to store three sample racks 120. When it is not assumed that set 101 is independently used, first storage part 321 and second storage part 341 may have a length in the front-back direction that can store one sample rack 120.
Belt 311 transports sample rack 120 discharged from the upstream side to the left. Sensors 312 detect sample rack 120 located at a rightmost position of belt 311.
Rack feeder 313 can feed sample rack 120 transported along first transport path 31 to first storage part 321. Rack feeder 313 can move between a retreat position where the transport of sample rack 120 along first transport path 31 is not hindered and a stop position where sample rack 120 transported along first transport path 31 is stopped. Also, rack feeder 313 can feed sample rack 120 stopped at the stop position to first storage part 321. Rack feeder 313 includes: stopper 313a having a plane perpendicular to the left-right direction; and thruster 313b having a plane perpendicular to the front-back direction.
To be more specific, when sample rack 120 conveyed onto belt 311 from the upstream side is to be transported to second transport path 32, rack feeder 313 is positioned at the stop position, and only stopper 313a is positioned on belt 311. Thus, sample rack 120 transported to the left on belt 311 is stopped at the rightmost position on belt 311 by stopper 313a. Subsequently, when rack feeder 313 is moved backward in this state, the front surface of sample rack 120 located at the rightmost position on belt 311 is pushed by thruster 313b to feed sample rack 120 to first storage part 321. When sample rack 120 conveyed onto belt 311 from the upstream side is to be transported to the downstream side, rack feeder 313 is positioned at the retreat position and retreated from belt 311, as illustrated in
Belt 314 is disposed at position 315 to the left of belt 311 and in front of second storage part 341. Sensors 316 detect sample rack 120 positioned at position 315. Belt 314 transports sample rack 120 at position 315 to the left and discharges sample rack 120 to the downstream side of transport unit 30. Stopper 317 can prevent sample rack 120 at position 315 from being transported to the left and forward by having its upper surface lifted above upper surfaces of belts 311 and 314. When transport unit 30 is disposed to the left, position 315 is a first entrance of first transport path 31 in transport unit 30 disposed to the left, that is, a position for conveying sample rack 120 onto first transport path 31 on the downstream side from the upstream side.
Sensors 322 detect sample rack 120 on first storage part 321. Feed mechanism 323 feeds sample rack 120 to the rightmost position of linear transfer part 330 by pushing left and right ends of the front surface of sample rack 120. Sensors 333 detect sample rack 120 located at the rightmost position of linear transfer part 330.
Transporting devices 331 and 332 in linear transfer part 330 include belts. Transporting devices 331 and 332 independently transport sample rack 120 in a first direction and a second direction. Transporting devices 331 and 332 extend in the left-right direction and are disposed side by side in the front-back direction. Transporting devices 331 and 332 are positioned between the front and back surfaces of sample rack 120 on transporting devices 331 and 332. Transporting devices 331 and 332 are driven separately by unillustrated two stepping motors. Transporter 331 is provided with protrusions 331a and 331b, between which sample rack 120 is fitted. Transporter 332 is provided with protrusions 332a and 332b, between which sample rack 120 is fitted. Sample rack 120 is transported to the left and right along with driving of transporter 331 by being fitted between protrusions 331a and 331b, and is transported to the left and right along with driving of transporter 332 by being fitted between protrusions 332a and 332b.
With transporting devices 331 and 332 thus configured, when two sample racks 120 are positioned on transporting devices 331 and 332 as illustrated in
In Embodiment 1, transport unit 30 supplies the following rack from first storage part 321 to second transport path 32 and transports the following rack in the first direction by transporter 332 before sending the preceding rack to second storage part 341, the preceding rack being finished with the supply of all sample containers 110 transported by transporter 331 to the measurement block. More specifically, as illustrated in
Note that, in Embodiment 1, the measurement block in set 101 includes the two measurement units. Alternatively, the measurement block may include three or more measurement units. For example, when the measurement block inset 101 includes three measurement units, one transporter having the same configuration as that of transporting devices 331 and 332 is added, and the three transporting devices are installed side by side in the front-back direction. In this case, the three transporting devices are driven separately by different stepping motors, and three sample racks 120 are transferred separately on the three transporting devices. Thus, second transport path 32 distributes sample containers 110 held on sample rack 120 to the measurement blocks by moving sample rack 120 back and forth among the three measurement units.
In Embodiment 1, transporting devices 331 and 332 include the belts. Alternatively, transporting devices 331 and 332 may include protrusions. In this case, when sample rack 120 is fed onto second transport path 32 from first storage part 321, the protrusions are engaged with a lower surface of sample rack 120. Then, sample rack 120 is transported in the left-right direction by movement of the protrusions in the left-right direction. When sample rack 120 is discharged to second storage part 341 from second transport path 32, the protrusions engaged with the lower surface of sample rack 120 are retreated downward, and then sample rack 120 is sent to second storage part 341.
Information reading unit 334 is installed around the center of linear transfer part 330 in the left-right direction. Information reading unit 334 detects whether or not there is sample container 110 in holder 121 on sample rack 120 located at reading position 334a on linear transfer part 330. To be more specific, rollers 334b are brought closer to roller 334c, and when a distance between rollers 334b and roller 334c becomes smaller than a predetermined value, it is determined that there is no sample container 110 in holder 121.
When holder 121 holds sample container 110, information reading unit 334 drives roller 334c to rotate sample container 110 at reading position 334a, and uses information reader 334d to read the sample ID from sample information part 113 on sample container 110. Moreover, information reading unit 334 uses information reader 334d to read the rack ID from rack information part 122 in sample rack 120 located at reading position 334a. Information reader 334d is a bar code reader.
Sample rack 120 is transported by transporter 331 or transporter 332, and sample container 110 to be measured is positioned at take-out position 335a or take-out position 335b on transporting devices 331 and 332.
An unillustrated catcher in first measurement unit 10 takes sample container 110 at take-out position 335a out of sample rack 120 into first measurement unit 10. Upon completion of the aspiration of the sample in sample container 110 in first measurement unit 10, the catcher in first measurement unit 10 returns sample container 110 to holder 121 on sample rack 120. Likewise, an unillustrated catcher in second measurement unit 20 takes sample container 110 at take-out position 335b out of sample rack 120 into second measurement unit 20. Upon completion of the aspiration of the sample in sample container 110 in second measurement unit 20, the catcher in second measurement unit 20 returns sample container 110 to holder 121 on sample rack 120.
In the event of an initial test, sample containers 110 held on sample rack 120 are taken sequentially from leftmost holding position 1 to rightmost holding position 10 into first measurement unit 10 or second measurement unit 20 for sample measurement. In this event, the measurement unit into which sample containers 110 are taken is determined so as to balance load on first measurement unit 10 or second measurement unit 20. For example, sample containers 110 at the odd-numbered holding positions are taken into second measurement unit 20, and sample containers 110 at the even-numbered holding positions are taken into first measurement unit 10. When it is determined based on the measurement result of the initial test that a retest is required, it is waited for another sample container 110 to be taken into second measurement unit 20 to be returned to original holder 121. Then, sample container 110 determined to require a retest is taken into second measurement unit 20 for the retest.
Sensors 336 detect sample rack 120 located at the leftmost position of linear transfer part 330. Upon completion of all the initial tests and required retests of the samples in all sample containers 110 held on sample rack 120, this sample rack 120 is pushed forward by rack feeder 337. Rack feeder 337 pushes the back surface of sample rack 120 located at the leftmost position of linear transfer part 330, thereby feeding sample rack 120 to second storage part 341.
Sensors 342 detect sample rack 120 on second storage part 341. Feed mechanism 343 feeds sample rack 120 to position 315 or leftmost position 352 of belt 351 by pushing left and right ends of the back surface of sample rack 120. Sensors 344 detect sample rack 120 located at position 345 in the front of second storage part 341. Position 345 is a second entrance of first transport path 31, that is, a position for discharging sample rack 120 onto first transport path 31 from second storage part 341. When sample rack 120 is fed into second storage part 341 by rack feeder 337, transport controller 80 sets the transport destination of this sample rack 120 as described above. When the transport destination is processing unit 50, sample rack 120 is fed to position 315 by feed mechanism 343. When the transport destination is collection unit 72, sample rack 120 is fed to position 352 by feed mechanism 343.
Belt 351 transports sample rack 120 discharged from the downstream side and located at position 352 and sample rack 120 fed from second storage part 341 and located at position 352 to the right. Sensors 353 detect sample rack 120 located at position 352. Sensors 354 detect sample rack 120 located at rightmost position 355 on belt 351. Stopper 356 can prevent sample rack 120 at position 355 from being transported to the right by having its upper surface lifted above an upper surface of belt 351. When transport unit 30 is disposed to the right, position 355 is an entrance of third transport path 33 in transport unit 30 disposed to the right, that is, a position for conveying sample rack 120 onto third transport path 33 on the upstream side from the downstream side.
As illustrated in
Specimen preparation part 13 includes piercer 13a. Specimen preparation part 13 aspirates the sample through piercer 13a from sample container 110 held by holder 11a, and prepares a measurement specimen from the aspirated sample and a predetermined reagent connected to specimen preparation part 13. Measurement part 14 includes an optical detector, an electrical-resistance-type detector, and a hemoglobin measurement part to perform measurement of the measurement specimen. Upon completion of the sample aspiration, sample container 110 is transported forward and returned to holder 121.
Second measurement unit 20 has the same configuration as that of first measurement unit 10. More specifically, sample container 110 located at take-out position 335b is taken into second measurement unit 20. A measurement specimen is prepared from a sample aspirated from sample container 110 and a predetermined reagent, and measurement of the measurement specimen is performed. Upon completion of the sample aspiration, sample container 110 is returned to holder 121.
Note that, in the case of processing unit 50, the sample is aspirated directly from sample container 110 on second transport path 62. On second transport path 62 in transport unit 60, information reading unit 64, which is the same as information reading unit 334, is installed as illustrated in
As illustrated in
Rack feeder 416 pushes the right side surface of sample rack 120, thereby discharging sample rack 120 located at position 414 onto first transport path 31 in transport unit 30 on the downstream side. Information reader 417 is a bar code reader. Information reader 417 reads the rack ID from rack information part 122 on sample rack 120 at position 414. Belt 421 discharges sample rack 120 conveyed from transport unit 30 on the downstream side to collection unit 72 on the upstream side.
Belt 431 positions sample rack 120 conveyed from loader unit 71 on the downstream side in the front of collection unit 72. Rack feeder 432 feeds sample rack 120 into collection storage part 433 by pushing the front surface of sample rack 120 located on belt 431. Collection storage part 433 is a table-shaped plate member that is elongated in the front-back direction. Feed mechanism 434 feeds sample rack 120 to the back of collection storage part 433 by pushing left and right ends of the front surface of sample rack 120.
As illustrated in
Mount part 101a is disposed for each set 101. First measurement unit 10, second measurement unit 20, and transport unit 30 in corresponding set 101 are mounted above mount part 101a. Mount part 101a houses reagent containers 101b. Reagent containers 101b contain reagents for use in preparation of a measurement specimen, cleaning the inside of the units, and the like in first and second measurement units 10 and 20.
Reagent containers 101b in mount part 101a includes reagent container 101b that contains a reagent to be used by both of first and second measurement units 10 and 20 and reagent container 101b that contains a reagent to be used only by second measurement unit 20. Reagent container 101b containing the reagent to be used by both of the units is connected to both of specimen preparation part 13 in first measurement unit 10 and specimen preparation part 13 in second measurement unit 20. Reagent container 101b containing the reagent to be used only by second measurement unit 20 is connected to only specimen preparation part 13 in second measurement unit 20.
As described above, one mount part 101a houses the reagent to be used by both of first and second measurement units 10 and 20 in corresponding set 101. Thus, the number of reagent containers 101b is reduced compared with a case where reagent container 101b that houses a reagent to be used by first measurement unit 10 and reagent container 101b that houses a reagent to be used by second measurement unit 20 are separately disposed. Thus, a space for housing reagent containers 101b can be saved. As a result, the installation area of sample analysis system 100 can be reduced.
Next, with reference to
Even after completion of initial tests for all sample containers 110 on the preceding rack, the preceding rack needs to stay in linear transfer part 330 until all sample containers 110 on the preceding rack undergo the process of determining whether a retest is necessary. In this event, it takes a predetermined period of time to determine whether a retest is necessary for sample container 110, for which the initial test is performed last. Therefore, in order to improve the measurement efficiency, the following rack is fed into linear transfer part 330 in the meantime, and an initial test for the following rack is started.
As illustrated in
On the other hand, when it is determined that a retest is required for the preceding rack, after the following rack is fed to linear transfer part 330, sample container 110 containing a sample determined to require a retest needs to be positioned at the take-out position in the measurement unit capable of performing retests. In Embodiment 1, as described above, second measurement unit located on the left performs retests, and first measurement unit 10 located on the right performs only initial tests. However, depending on the setting of measurement by first measurement unit 10 and second measurement unit 20 in a facility or the like where sample analysis system 100 is installed, first measurement unit 10 located on the right sometimes performs retests. Therefore, it is required to assume that sample container 110 as a retest target is positioned at both of take-out positions 335a and 335b.
As illustrated in
Since first measurement unit 10 and second measurement unit 20 are installed adjacent to each other in the left-right direction as described above, a distance between take-out positions 335a and 335b is approximately W3. Therefore, width W1 of transport unit 30 in the left-right direction is equal to W41+W3+W42.
As illustrated in
As illustrated in
As described above, as is clear from the comparison of
Next, description is given of connection relationships between the respective units in sample analysis system 100.
As illustrated in
Control unit 40 includes controller 41. Controller 41 includes a CPU and a memory. The memory includes, for example, a RAM, a ROM, a hard disk, and the like. Control unit 40 is communicably connected to first measurement unit 10, second measurement unit 20, first unit 30a, and second unit 30b. Processing unit 50 is communicably connected to transport unit 60. Concentrator 140 includes a HUB. Concentrator 140 is communicably connected to first unit 30a, transport unit 60, loader unit 71, collection unit 72, and transport controller 80.
Transport controller 80 includes controller 81. Controller 81 includes a CPU and a memory. The memory includes, for example, a RAM, a ROM, a hard disk, and the like. Controller 81 controls transport of sample rack 120 by transmitting a transport instruction to first unit 30a, transport unit 60, loader unit 71, and collection unit 72 through concentrator 140. Controller 81 communicates with control unit 40 through concentrator 140 and first unit 30a. Controller 81 also stores map information indicating a transport position of each sample rack 120, based on detection signals from the sensors in the respective units that transport sample rack 120.
With reference to
As illustrated in
When there is sample container 110 at the holding position as the detection target, controller 41 uses information reader 334d to read the sample ID from sample information part 113 on sample container 110 at the holding position in Step S12. Then, in Step S13, controller 41 positions this sample container 110 at a take-out position in either one of first measurement unit 10 and second measurement unit 20, which can perform measurement. Thereafter, controller 41 controls the measurement unit to take sample container 110 located at the take-out position into the measurement unit for an initial test. In Step S14, controller 41 puts the processing on hold until sample container 110 is taken out. Once sample container 110 is taken out, controller 41 increments the value of the detection target by 1. Then, the processing advances to Step S15.
In Step S15, controller 41 determines whether or not there is sample container 110 which is finished with sample aspiration for the initial test or a retest in the measurement unit, and can be returned to sample rack 120. When there is returnable sample container 110, in Step S16, controller 41 positions holder 121 which held sample container 110 to be returned before the take-out thereof at the take-out position in the measurement unit that returns sample container 110. Then, controller 41 controls the measurement unit to return sample container 110 to holder 121 located at the take-out position. In Step S17, controller 41 puts the processing on hold until sample container 110 is returned. Once sample container 110 is returned, the processing advances to Step S18 in
As illustrated in
When there is a sample that requires a retest, controller 41 positions sample container 110 as a retest target at reading position 334a to read the sample ID from sample information part 113 in Step S19. Then, in Step S20, controller 41 positions sample container 110 as the retest target at a take-out position in either one of first measurement unit 10 and second measurement unit 20, which can perform a retest. Since second measurement unit 20 performs the retest in Embodiment 1, sample container 110 is positioned at take-out position 335b. Thereafter, controller 41 takes sample container 110 located at the take-out position into the measurement unit that performs the retest. In Step S21, controller 41 puts the processing on hold until sample container 110 is taken out. Once sample container 110 is taken out, the processing advances to Step S22. On the other hand, when it is determined in Step S18 that there is no sample that requires a retest, the processing advances to Step S22.
In Step S22, controller 41 determines whether or not initial tests and required retests are completed for all sample containers 110 on sample rack 120. The processing returns to Step S12 in
With reference to
As illustrated in
When information reader 334d disposed around the center of linear transfer part 330 reads the sample ID as described above, controller 41 can acquire the measurement order before aspiration of the sample in sample container 110 is completed in the measurement unit. Thus, the measurement of the sample can be smoothly performed. Moreover, information reader 334d in each set 101 does not read the sample ID until sample container 110 is loaded on loader unit 71 through sample rack 120. Since the sample ID is read for each set 101 as described above, sample rack 120 can be quickly transported from loader unit 71 compared with a case where the information reader provided in loader unit 71 reads all the sample IDs. Thus, processing efficiency of sample analysis system 100 can be improved.
On the other hand, in the case of performing a retest, controller 41 sets a measurement order of the retest for the sample having the read sample ID in Step S35. The measurement order of the retest in Embodiment 1 includes the RET item. Controller 41 performs the retest of the sample based on the measurement order of the retest. Upon completion of the processing in Step S35, the processing is performed again from Step S31. Since controller 41 sets the measurement order of the retest in Embodiment 1, controller 41 can quickly set the measurement order of the retest compared with making an inquiry to host computer 130 about the measurement order of the retest.
As illustrated in
With reference to
First, description is given of processing when sample rack 120 with its transport destination set to set 101 including leftmost transport unit 30 has arrived at position 315 in rightmost transport unit 30 as illustrated in
With reference to
When sample rack 120 to be transported downstream arrives at position 315, controller 81 determines in Step S52 whether or not first transport path 31 in transport unit 30 in the middle, which is the next transport unit on the downstream side, is in use. To be more specific, controller 81 determines whether or not there is sample rack 120 on first transport path 31 in transport unit 30 in the middle by referring to map information indicating a transport position of sample rack 120. When first transport path 31 in next transport unit 30 on the downstream side is in use, controller 81 suspends the transport of sample rack 120 at position 315 to the downstream side.
When first transport path 31 in next transport unit 30 on the downstream side is not in use, controller 81 takes sample rack 120 at position 315 onto first transport path 31 in transport unit 30 in the middle and transports sample rack 120 downstream as illustrated in
Next, description is given of processing when sample rack 120 with its transport destination set to set 101 including leftmost transport unit 30 has arrived at position 345 in transport unit 30 in the middle as illustrated in
With reference to
When sample rack 120 to be transported downstream arrives at position 345, controller 81 determines in Step S52 whether or not first transport path 31 in transport unit 30 in the middle is in use. When first transport path 31 in the middle is in use, controller 81 suspends the transport of sample rack 120 at position 345 to the downstream side.
When first transport path 31 in the middle is not in use, controller 81 sends sample rack 120 at position 345 onto first transport path 31 as illustrated in
As described above, controller 81 takes sample rack 120 first positioned at a predetermined position, among sample racks 120 to be transported downstream along first transport path 31 in transport unit 30 in the middle, onto first transport path 31 in transport unit 30 in the middle and transports sample rack 120 downstream. To be more specific, when sample rack 120 has arrived at position 315 in rightmost transport unit 30 before sample rack 120 arrives at position 345 in transport unit 30 in the middle as illustrated in
With reference to
First, description is given of processing when sample rack 120 to be transported upstream has arrived at position 355 in transport unit 30 on the left side as illustrated in
With reference to
When sample rack 120 arrives at position 355, controller 81 determines in Step S62 whether or not position 315 and third transport path 33 in next transport unit 30 on the upstream side are in use. To be more specific, controller 81 determines whether or not there is sample rack 120 at position 315 and on third transport path 33 in transport unit 30 located to the right of this transport unit 30 by referring to map information indicating a transport position of sample rack 120. When position 315 and third transport path 33 in next transport unit 30 on the upstream side are in use, controller 81 suspends the transport of sample rack 120 at position 355 to the upstream side.
When position 315 and third transport path 33 in next transport unit 30 on the upstream side are not in use, controller 81 takes sample rack 120 at position 355 onto third transport path 33 in transport unit 30 on the right side and transports sample rack 120 upstream as illustrated in
Next, description is given of processing when sample rack 120 to be transported upstream has arrived at position 345 in transport unit 30 on the right side as illustrated in
With reference to
When sample rack 120 to be transported upstream arrives at position 345, controller 81 determines in Step S62 whether or not position 315 and third transport path 33 are in use. When position 315 and third transport path 33 are in use, controller 81 suspends the transport of sample rack 120 at position 345 to the upstream side. On the other hand, when position 315 and third transport path 33 are not in use, controller 81 sends sample rack 120 at position 345 onto third transport path 33 through position 315 and transports sample rack 120 to the right along third transport path 33 as illustrated in
As described above, controller 81 takes sample rack 120 first positioned at a predetermined position, among sample racks 120 to be transported upstream along third transport path 33 in transport unit 30 on the right side, onto third transport path 33 in transport unit 30 on the right side and transports sample rack 120 upstream. To be more specific, when sample rack 120 has arrived at position 355 in transport unit 30 on the left side before sample rack 120 arrives at position 345 in transport unit 30 on the right side as illustrated in
Note that, in
Next, with reference to
As illustrated in
Upon completion of aspiration for an initial test on sample container 110 in holding position 1, sample container 110 is returned to holding position 1 as illustrated in
As illustrated in
As illustrated in
In this event, as illustrated in
Thus, the initial tests are performed on all sample containers 110 on the preceding rack. Then, when it is determined that no retests are required, the preceding rack is discharged from linear transfer part 330 as illustrated in
With reference to
As illustrated in
Upon completion of aspiration for an initial test on sample container 110 in holding position 2 on the following rack, sample container 110 is returned to holding position 2 on the following rack as illustrated in
As described above with reference to
In Embodiment 1, first measurement unit performs only initial tests, and second measurement unit 20 performs both initial tests and retests. Alternatively, first and second measurement units 10 and 20 may both perform only initial tests. In this case, sample analysis system 100 includes, for example, a second set capable of performing retests on the downstream side of a first set located on the upstream side and dedicated for initial tests.
In this case, when the first set performs initial tests on all the samples, sample rack 120 is sent to second storage part 341 in the first set. In this event, transport unit 30 on the upstream side puts sample rack 120 on standby in second storage part 341 until measurement results of the initial tests on all the samples held on sample rack 120 are determined as to whether to conduct a retest. Then, when the samples on sample rack 120 are determined to require retests, transport unit 30 on the upstream side discharges sample rack 120 to first transport path 31 in the second set. Thereafter, transport unit 30 on the downstream side transports sample rack 120 to the measurement unit capable of performing retests in the second set.
Sample analysis system 100 may further include a sample rearrangement unit between set 101 and set 101 for performing only retests. The sample rearrangement unit rearranges only sample containers 110 determined to require retests, and sets sample containers 110 on sample rack 120.
The number of sets 101 included in sample analysis system 100 is not limited to two but may be one or three or more. When sample analysis system 100 includes one or three or more sets 101, again, sample rack 120 is transported along first transport path 31 in the case of transporting sample rack 120 while skipping set 101 from the upstream side of set 101 to the downstream side of set 101. Thus, sample rack 120 can be quickly transported to the downstream side.
In sample analysis system 102 according to Embodiment 2, as illustrated in
Note that transport units 30 and 60 according to Embodiment 2 also include third transport paths 33 and 63, respectively, as in the case of Embodiment 1. Even when sample rack 120 is not transported upstream as described above, third transport paths 33 and 63 provided as in the case of Embodiment 1 enable free setting of a layout of the respective units. More specifically, in configuring the sample analysis system, the layout of the units can be easily set to either one of a layout in which collection unit 72 is disposed on the upstream side as illustrated in
Here, description is given of Comparative Example 2 for Embodiment 2.
In sample analysis system 201 according to Comparative Example 2, as illustrated in
In sample analysis system 201 according to Comparative Example 2, the installation area is significantly larger than in sample analysis system 102 according to Embodiment 2 illustrated in
In sample analysis system 103 according to Embodiment 3, as illustrated in
Set 210 is the same as set 210 according to Comparative Example 1. First measurement unit 10 in set 210 according to Embodiment 3 can measure PLT-F (low platelet count). A reagent or the like to enable measurement of PLT-F is connected to first measurement unit 10 in set 210. Storage unit 73 is a unit for receiving and storing sample racks 120 to be processed by sample analysis system 103. Information reading mechanism 440 includes two information reading units 441 having the same configuration as that of information reading unit 334 illustrated in
When an operator places sample rack 120 holding sample containers 110 on a transport path in storage unit 73, sample rack 120 is transported backward and discharged to loader unit 71. Sample rack 120 conveyed into loader unit 71 is positioned at a position in the back of loader unit 71. At this position, information reading unit 441 on the left side reads a rack ID of sample rack 120. Furthermore, the presence of sample containers 110 in all holders 121 on sample rack 120 is detected and sample IDs of all sample containers 110 are read by two information reading units 441 moving from side to side.
Then, sample rack 120 finished with reading by information reading mechanism 440 is transported forward and positioned at position 414 illustrated in
For example, there is a case where a measurement order including only PLT-F measurement in first measurement unit 10 in set 210 is set for all sample containers 110 held on sample rack 120. In such a case, controller 81 in transport controller 80 sets the transport destination of sample rack 120 to set 210 when sending sample rack 120 out of loader unit 71. Thus, sample rack 120 wished to be transported to only set 210 can be efficiently transported to set 210 while omitting the measurement in set 101.
Note that there is also a case where a measurement order including only processing in processing unit 50 is set for all sample containers 110 held on sample rack 120. In such a case, again, sample rack 120 wished to be transported to only processing unit 50 can be efficiently transported to processing unit 50 while omitting the measurement in sets 101 and 210.
Here, when the detection of the presence of sample containers 110, reading of the sample IDs, and reading of the rack IDs are performed in loader unit 71 as in Embodiment 3, sample rack 120 can be efficiently transported according to the transport destination based on the measurement order as described above. However, when the reading by information reading mechanism 440 is performed in loader unit 71, the timing of discharging sample rack 120 from loader unit 71 is delayed compared with a case without information reading mechanism 440. In this case, even if the reading by the information reading unit is omitted on the second transport paths in transport units 30, 60, and 220, for example, processing efficiency of sample analysis system 103 is reduced.
Therefore, it is desirable that the detection of the presence of sample containers 110, reading of the sample IDs, and reading of the rack IDs are performed in the respective transport units, rather than loader unit 71, as in Embodiment 1, when detailed setting of the transport destination of sample rack 120 is not required. When the detection and reading described above are performed in the respective transport units, rather than loader unit 71, the detection and reading are performed concurrently in the respective transport units. Thus, the processing efficiency of the sample analysis system can be improved.
In sample analysis system 104 according to Embodiment 4, as illustrated in
In Embodiment 4, sample rack 120 with its transport destination set to processing unit 50 passes through storage units 240 and 250 after being discharged from transport unit 30 on the left side. Storage units 240 and 250 each include a table-shaped plate member elongated in the front-back direction. Therefore, even when sample racks 120 with the transport destination set to processing unit 50 are generated approximately at the same timing and discharged from transport unit 30 on the left side, transport unit 60 can be prevented from being filled up with sample racks 120 by storing sample racks 120 on the plate members in storage units 240 and 250. Thus, aspiration using piercer 52a in processing unit 50 can be smoothly performed.
Note that, in Embodiment 4, set 210 according to Embodiment 3 illustrated in
In sample analysis system 105 according to Embodiment 5, as illustrated in
Here, set 101 adjacent to loader unit 71 is called the “first set”, set 101 adjacent to the left of the first set is called the “second set”, and set 101 adjacent to the left of the second set is called the “third set”. Hereinafter, description is given of transport of sample rack 120 in the first to third sets.
When transporting sample rack 120 loaded on loader unit 71 to the measurement block in the second set, controller 81 in transport controller 80 starts transport operations of first transport path 31 in transport unit 30 in the first set and first transport path 31 in transport unit 30 in the second set, and also moves rack feeder 313 in transport unit 30 in the second set to the stop position. When sample rack 120 is stopped on first transport path 31 by rack feeder 313 in transport unit 30 in the second set, controller 81 moves rack feeder 313 backward and supplies sample rack 120 stopped by rack feeder 313 to first storage part 321 in transport unit 30 in the second set.
When transporting sample rack 120 loaded on loader unit 71 to the measurement block in the third set, controller 81 in transport controller 80 starts transport operations of first transport path 31 in transport unit 30 in the first set and first transport path 31 in transport unit 30 in the second set, thereby transporting sample rack 120 to first transport path 31 in the first set. When sample rack 120 is transported to first transport path 31 in the first set, controller 81 starts a transport operation of first transport path 31 in transport unit 30 in the third set, and also moves rack feeder 313 in transport unit 30 in the third set to the stop position. Thereafter, sample rack 120 is supplied to first storage part 321 in transport unit 30 in the third set by rack feeder 313 in the third set.
The invention includes other embodiments in addition to the above-described embodiments without departing from the spirit of the invention. The embodiments are to be considered in all respects as illustrative, and not restrictive. The scope of the invention is indicated by the appended claims rather than by the foregoing description. Hence, all configurations including the meaning and range within equivalent arrangements of the claims are intended to be embraced in the invention.
Number | Date | Country | Kind |
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2016-073721 | Mar 2016 | JP | national |