This application claims priority to European Patent Application No. 22197861.2 filed Sep. 26, 2022, the disclosures of which are hereby incorporated by reference as if fully restated herein.
Exemplary embodiments relate generally to sample changers, crucibles, and trays for a thermoanalytical instrument.
The invention relates to a sample changer for a thermoanalytical instrument comprising a moveable member driven for movement between at least a receiving position to pick up a sample object at a releasing sample support and a releasing position to deposit said sample object at a receiving sample support. In particular, the invention relates to a thermoanalytical instrument incorporating such sample changer and to a crucible and tray for use therewith.
Conventional sample changers for thermoanalytical instruments may comprise a robot arm having a free end thereof provided with grippers adapted to pick up a sample object, for example an empty crucible or a crucible accommodating a specimen of a substance to be analysed, in order to move said sample object between various positions for example within a working space of a thermoanalytical instrument. Typically, the robot arm moves to a receiving position to pick up the sample object at a releasing sample support that may be one among a plurality of sample holding positions formed in a tray. The robot arm then moves to a releasing position to deposit the gripped sample object at a receiving sample support that may be a thermoanalytical sensor of a thermoanalytical instrument to thereby enable a thermoanalytical analysis of the sample object to be performed. During the measurement, the robot arm is being withdrawn from the releasing position so as not to interfere with the measurement process. After completion of the measurement, the robot arm is again moved to its previous releasing position to pick up the measured sample object so that the previous releasing position now becomes a current pick-up position. From there, the robot arm with the gripped sample object may be moved to a current releasing position that may for example be the previous receiving position to deposit the measured sample object at a current receiving sample support that may be an empty sample holding position of the tray.
While the above operation of the robot arm is sufficient to automatically transport sample objects between a storage location and a measurement location, positional control and identification of the sample objects during handling by the robot arm, however, are still susceptible of improvement.
It is thus an object of the present invention to provide a sample changer of the above referenced type that enables improved control over the handling of the sample objects. A further object is the provision of a thermoanalytical instrument incorporating such sample changer, and a tray and a crucible for use therewith.
As a solution of this object, a sample changer for a thermoanalytical instrument is characterized by a camera mounted to said moveable member for movement therewith, said camera having a field of view and a depth of focus adapted to capture an at least partial image of at least one of said sample object, said releasing or receiving sample support.
The camera of the sample changer according to the invention is most preferably a digital camera having an image sensor that converts an image captured by the camera into a two-dimensional pixel representation that is suitable for further processing and/or evaluation. Since the camera follows the movement of the moveable member, it may capture an image or at least a partial image of a releasing or receiving sample support, that may be empty or may have a sample object deposited thereon, when said moveable member is moved towards said receiving or releasing positions, respectively. The captured images thereby allow to determine a positional relationship between said sample object and one of said releasing or receiving sample supports. The captured images further allow to check whether the corresponding support is empty or has a sample object deposited thereon, and they also allow to image the sample object, that may be an empty crucible or a crucible accommodating a specimen of a substance to be thermoanalytically analysed, for example before or after a measurement, in particular for the purposes of documentation. Further, images may be captured that allow to identify the sample objects, for example by evaluating a colour, a geometrical dimension or a mark provided on the crucible.
The motion of the moveable member is for example driven along three mutually orthogonal translatory axes with an X- and an Y-axis extending horizontally and a Z-axis extending vertically. It is further preferred that the camera's optical axis, which is the optical axis of the camera, extends in parallel to the vertical Z-axis of movement of the moveable member.
The moveable member may comprise gripping means arranged at a free end portion and centered around a vertical longitudinal axis thereof, said gripping means being adapted to grip said sample object in frictional or positive locking engagement when being lowered down towards said sample object along its vertical direction of movement. The camera may be mounted to the moveable member with the camera's optical axis horizontally offset from said vertical longitudinal axis of said moveable member. It may thus be necessary to move the moveable member to a position that is accordingly offset from its receiving or releasing positions when an image or at least partial image of said sample object and its sample support is to be captured.
A preferred embodiment of the sample changer according to the invention comprises a light source mounted to said moveable member for movement therewith to illuminate said field of view of said camera. The illumination by the light source has the benefit to reduce the influence of changing light intensities in an external laboratory environment.
The light source is preferably a ring light surrounding the camera to thereby avoid asymmetries in illumination.
It is also preferred that the light source emits polarized light and said camera includes a polarization filter. Thereby, detrimental effects caused by reflections, specifically from the surface of the sample object, are reduced.
According to another beneficial aspect, the light source emits white light in the visible spectrum and said camera is a colour camera, sensitive in at least a first and a second spectral channel, preferably a red, green and blue channel, in the visible spectrum. Thereby, different colours can be detected and used for sample object observations.
The sample changer according to the invention specifically comprises image processing means for analysing at least one of the images captured by said camera. The image processing means may in particular allow for image segmentation to thereby extract at least one characterizing feature of said sample object and/or one of said sample supports.
In particular, said image processing means operates to analyse said at least one image for a positional relationship between said sample object and at least one of said releasing or receiving sample supports.
As a further improvement, a signal indicative of said positional relationship is used for controlling said movement of said moveable member. Thereby, a feedback control may be established to correctly position the moveable member in one of said receiving or releasing positions for picking up or depositing a sample object in a correct positional relationship to the respective support. The feedback control is preferably realized by a controller which receives a signal indicative of said positional relationship and issues commands controlling the movable member.
In particular, said image processing means operates to analyse said at least one image for at least one visually distinguishable feature of said sample object.
Alternatively or additionally, said image processing means operates to analyse said at least one image for at least one dimensional feature of said sample object. An example for a visually distinguishable feature of said sample object is its colour or a mark provided thereon. As example for a dimensional feature is a part of the shape of the sample object such as, in case of a crucible as a sample object, the vertical height of the crucible, may be detected.
According to a further aspect of the sample changer according to the invention, a position of said moveable member in which both of at least a portion of said sample object and at least a portion of one of said releasing or receiving sample supports are in focus within the field of view of said camera is offset from said receiving or releasing positions, respectively. In said offset position of said moveable member, the field of view of the camera may thus be centered onto one of said releasing or receiving sample supports, while in said receiving or releasing positions the moveable member may be optimally located for gripping or releasing said sample objects.
In another preferred embodiment of the sample changer according to the invention, said movement of said moveable member comprises two horizontally displaced but vertically identical positions, a vertical dimension of said sample object being calculated from images captured at said two positions. The calculation of the vertical dimensions from the two images is straight forward from the laws of geometrical optics.
According to another aspect of the invention, the sample changer further comprises a line or crosshair laser, preferably mounted for movement with said moveable member, having an laser's optical axis, which is the optical axis of the line or crosshair laser, oriented so as to cause an observable shadow of said sample object on one of said releasing or receiving sample supports. The shadow caused by the sample object on the support appears as a gap in the laser line on the captured image, and the length of the gap could be used for calculating the height of the sample object, specifically a crucible, from the laws of geometrical optics. Even more important, the appearance of the gap on the image is indicative of the presence of a sample object on the sample support and allows to safely detect the presence of a sample object, even in cases where there exists only a poor contrast between colours of a sample object and its support.
In an alternative embodiment said camera comprises a focusing objective lens having a focal length thereof controlled in accordance with a distance to each of said releasing or receiving sample supports, respectively. With this self-focusing capability of the alternative embodiment, it is no longer necessary to vertically move the camera in order to appropriately adjust its depth of focus.
The invention also encompasses a thermoanalytical instrument comprising a thermoanalytical sensor for receiving a sample object in thermal contact therewith, a tray having at least one storage location for holding the sample object, and a sample changer, wherein said releasing sample support is anyone of said storage locations of said tray and said receiving sample support is said thermoanalytical sensor.
Thermoanalytical instruments generally function to supply a thermal excitation to a sample object to be analysed and to measure the sample object's thermal response. Typical examples of thermoanalytical instruments are differential scanning calorimeters and thermogravimetric instruments. In these instruments, the sample changer according to the invention functions to pick up a sample object from the tray, convey the sample object to the instrument's thermoanalytical sensor and deposits the sample object on said thermoanalytical sensor that may be exposed to the sample changer through a charging/discharging opening in the measuring chamber of the instrument. The sample changer is then withdrawn from the sample object and the opening is closed for the measuring process. After completion of the measurement, the measured sample object is again exposed to the sample changer to be again gripped and conveyed to a suitable receiving sample support. The thermoanalytical instrument according to the invention thereby allows for a fully automated operation of the instrument.
In a preferred embodiment, said thermoanalytical sensor comprises a positioning pattern, preferably including an arcuate section centered around a target position on said sensor adapted for imaging by said camera so as to image the positional relation between said sample object and said sensor on an image captured by said camera. Specifically, the positioning pattern may comprise two arcuate sections symmetrically arranged around the target position on said sensor and dimensioned to closely encircle a circular bottom portion of a sample object, preferably a crucible. A positioning pattern can also comprise a single cross or a set of three or four crosses, square backets or similar marks. Preferably, the positioning pattern is such that it remains at least partially visible when the sample object is arranged on the target position as this allows a visual confirmation of the accurate positioning of the sample object.
Most preferably, said thermoanalytical sensor comprises a colour-calibration area, preferably arranged at an outer peripheral portion of said sensor, for performing a white balance operation for an image captured by said camera being a colour camera. The target position on sensor is preferably part of a support area. The support area is subareas of the sample support formed by the thermoanalytical sensor. There is one support area for every target position and if there is more than one support area on a single sensor, they do not overlap. If present, the positioning pattern is preferably found in support area associated with the respective target position indicated by the positioning pattern. The support area has a size greater than the sample object which it should support, such that parts of the support area are visible when the sample object occupies the target position. Preferably, said support area has a colour which predominated in one of the spectral channels of said camera. Preferably, all support areas of a sensor have the same colour. Performing the white balance operation causes colour correctness of the images to be enhanced. Preferably, the colour-calibration area is white or grey, with a colour-neutral or a known reflection spectrum. The colour-calibration area can further comprise or be formed by a colour chart with a known reflection spectrum.
Preferably, the thermoanalytical instrument further comprises a cover configured to shield said sample changer from the ambient atmosphere all the way along its path of movement. Disturbances of the measurement caused by the environment are thereby minimised.
Another preferred embodiment of the thermoanalytical instrument further comprises evaluation means for evaluating the identity of a sample object based on at least one feature of said sample object on an image thereof captured by said camera. Specifically, said evaluation means may be sensitive to a feature like a colour, a shape, a symbol or an alphanumeric indication that is associated with the sample object so as to appear on a captured image of said sample object.
In a tray for use with a sample changer or a thermoanalytical instrument according to the invention, said tray and said sample object have either colours predominantly in spectral ranges of different channels of said camera or colours which are distributed in such a way over the spectral ranges of at least two channels of said camera that they can be clearly distinguished by the ratio of two of these channels. Preferably the tray is blue while the sample object is preferably golden, metallic grey and/or white. The metallic grey is preferably an aluminium-, platinum- or stainless steel-like colour. By recognising the colours on the pictures taken by the camera, the sample object, the tray and their mutual positional relation may be determined. A blue tray will dominate the blue channel, while a golden sample object might dominate the red channel. Grey and white colours occupy typically all channels about equally. In a ratio of the blue and the red channel, the tray is characterized by a high value, grey, platinum and white sample objects will be characterized by a value close to 1 while gold has a low value.
In a preferred embodiment, all sample supports of a thermoanalytical instrument according to the invention, have a common support-colour. The support-colour and the colour of the sample object predominate in spectral ranges of different channels of said camera or they are distributed in such a way over the spectral ranges of at least two channels of said camera that the support-colour and the colour of the sample object can be clearly distinguished by the ratio of two of these channels.
In a preferred embodiment, all support areas of the thermoanalytical sensor and the tray have the same colour.
In a preferred embodiment, the tray comprises at least one tray marker, preferably comprising a barcode and/or an abstract, numeric or alpha-numeric symbol, for imaging by said camera so as to enable an identification of at least one section of said tray associated with said tray marker on an image captured by said camera.
A crucible for use with a sample changer or a thermoanalytical instrument according to the invention comprises at least one crucible marker, preferably comprising an abstract, numeric or alpha-numeric symbol, a pattern or an ornament, for imaging by said camera so as to enable an identification of said crucible on an image captured by said camera. Preferably, the crucible marker is arranged on an upper annular rim of the crucible that faces the camera when an image is being captured so as to enhance the visibility of the crucible marker on said image.
In the following, exemplary embodiments will be described with reference to the drawings in which:
At some horizontal distance from the access channel 2 a tray 4 is arranged on the work area 1 and comprises storage locations 28 formed to hold a plurality of sample objects 16 that may specifically be crucibles for receiving specimens of materials to be analysed. The storage locations 28 form releasing sample supports 3. Such trays 4 may for instance be formed so as to have the sample objects 16 or crucibles arranged therein, for example in an array of lines and columns. A crucible is an example of a sample object 16.
A sample changer 5 comprises a moveable member 6 having a vertically extending longitudinal axis 7 and comprising for example a cylindrical upper portion 8, an adjacent intermediate portion 9, and an adjacent cylindrical lower portion 10 with all the three portions centered around the longitudinal axis 7 so that the diameter of the moveable member 6 increases along the intermediate portion 9 between a larger diameter of the upper portion 8 and a smaller diameter of the lower portion 10. Grippers 11 arranged on the downwardly facing free end of the lower portion 10 are constructed to grip and retain a sample object 16, specifically a crucible.
A camera 12, in this example a digital camera, is attached to the outer circumference of the upper portion 8 of the moveable member 6 so as to have a camera's optical axis 17 vertically arranged, i.e., in parallel to the longitudinal axis 7. A light source 12a to illuminate the camera's field of view is attached to the camera 12. Preferably, the light source 12a is in the form of a ring light surrounding the camera 12. The light source 12a preferably emits polarised light and the camera 12 includes a polarisation filter so as to attenuate undesired reflections into the camera 12. The light source 12a for example emits white light in the visible spectrum.
The thermoanalytical instrument 33 comprises further evaluation means 34: The evaluation means 34 identify a sample object 16 using one or more images captured by the camera 12.
A more favourable alignment for image capture of sample support 3, in particular with a crucible thereon, is illustrated in
Specifically, as shown in
Sample changer 5 may further be provided with a line or crosshair laser 21 that may for example, as illustrated in
With the above-described arrangements, image processing may be used to detect the presence/absence and/or position coordinates of sample object 16 by evaluating the colour and/or colour differences of the sample support 3 and/or the sample object 16, using positioning patterns 18a and 19a like diametrically opposite arcuate sections surrounding target positions 26 and 27, respectively (
As a result of the above-described combination of the moveable member 6 and the camera 12, images may be captured of the substance to be analysed and accommodated in the crucible before and after the measurement process for documentation purposes. In addition, by processing images captured by the camera 12, it is possible to detect whether a respective sample support 3 is empty or is occupied by a sample object 16 which allows to control the motion of the moveable member 6 or robot arm so as to safely avoid collisions between a sample object 16 resting on the sample support 3 and another sample object 16 that is being transported by the moveable member 6 towards the sample support 3. Processing of images captured by the camera 12 also allows to precisely determine the position of a sample object 16 in relation to a center of the sample support 3. It further allows to identify the individual crucibles of a set of crucibles which differ from each other, in particular in colour, in size and/or marks, for example crucible markers, provided thereon.
1 work area
2 access channel
3 sample support
4 tray
5 sample changer
6 moveable member
7 longitudinal axis
8 upper portion
9 intermediate portion
10 lower portion
11 grippers
12 camera
12a Light source
12b polarization filter
12c focusing objective lens
13 drive unit
14 workspace
15 cover
16 sample object
17 camera's optical axis
18 first support area
18a first positioning pattern
19 second support area
19a second positioning pattern
20 colour-calibration area
21 line or crosshair laser
22 laser's optical axis
23 annular rim
24 outer circumference
25 peripheral ray
26, 27 first/second target position
28 storage locations
29 apparent position
30 tray marker
31 crucible marker
32 sensor
33 Thermoanalytical instrument
34 evaluation means
Number | Date | Country | Kind |
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22197861.2 | Sep 2022 | EP | regional |