The subject matter relates to field of biochemical monitor, and more particularly, to a sample pre-treatment system.
Because of the occurrences of epidemic, it is imminent to increase the speed of nucleic acid detection of the novel coronavirus. For the collected samples, prior to nucleic acid extraction, inactivation, subpackaging and transferring, and other pre-processes, such as subpacckaging and transferring, are required. Subpackaging and transferring require a series of processes such as manual information checking, test tube opening, pipetting (that is, transferring the sample in the test tube to a deep well plate), test tube closing and recycling. Due to the epidemic, there are massive number of samples which need to be tested quickly. Manual operations greatly affect the speed of subsequent nucleic acid detection, very labor intensive, and prone to human errors which may affect the accuracy of the subsequent nucleic acid detection.
To overcome the above shortcomings, an efficient and automatic sample pre-treatment system is needed.
The present disclosure provides a sample pre-treatment system including a sample storage module, a sample transfer module, a cover separating and closing module, a delivery module, a pipetting module, and a control module. The sample storage module is configured to store a container containing a biological sample, the container includes a container body and a cover covering the container body. The sample transfer module is configured to grab the container located in the sample storage module and transfers the container to the delivery module. The delivery module is configured to deliver the container to the cover separating module and the pipetting module, respectively. The over separating and closing module is configured to scan an identification code of the container on the delivery module, and is also configured to separates the cover of the container from the container body. The pipetting module is configured to perform distribution on the biological sample in the container on the delivery module, the over separating and closing module is further configured to re-close the grabbed cover on the container body on the delivery module after the biological sample is distributed, the sample transfer module is further configured to transfer the container on the transfer module back to the sample storage module after the cover is re-closed. The control module is configured to control the sample transfer module, the over separating and closing module, the delivery module and the pipetting module to work cooperatively.
In some embodiments of the present disclosure, the sample storage module comprises a container stand base and a container frame placed on the container stand base, the container frame comprises a frame body and a base plate spaced from the frame body, the base plate is located between the frame body and the container stand base, a plurality of receiving holes for receiving the containers are defined in the frame body.
In some embodiments of the present disclosure, each of the receiving holes is provided with an elastic structure, the elastic structure comprises a fixing ring and a plurality of elastic pieces protruding from the fixing ring toward the base plate, a diameter of the fixing ring is greater than a diameter of the container, the plurality of elastic pieces jointly surround and form an accommodating space for accommodating the container, ends of the elastic pieces away from the fixing ring jointly clamp a bottom of the container.
In some embodiments of the present disclosure, the sample transfer module comprises a scheduling robot arm and a container gripper connected to the scheduling robot arm, the scheduling robot arm is configured to drive the container gripper to move to the sample storage module or the delivery module, and to control the container gripper to grab the container located on the sample transfer module or the delivery module.
In some embodiments of the present disclosure, the container gripper comprises a driving motor and two electric fingers oppositely arranged, the driving motor is configured to drive the two electric fingers to move and get relatively close, so that the container gripper can grab the container.
In some embodiments of the present disclosure, the delivery module comprises a horizontal transmission guide rail and a transmission assembly slidably arranged on the horizontal transmission guide rail, the transmission assembly comprises a sliding block slidably on the horizontal transmission guide rail, a container supporting plate fixed on the sliding block, and a container clamping unit disposed on the container supporting plate, the container clamping unit is configured to clamp the container.
In some embodiments of the present disclosure, the container clamping unit comprises a fixed block, a clamping motor and a moving block, the fixed block is fixed on the container support plate, the moving block is connected to the clamping motor and is disposed opposite to the fixed block, the clamping motor is configured to drive the moving block to move towards the fixed block to control the moving block and the fixed block jointly clamp the container body.
In some embodiments of the present disclosure, the cover separating and closing module comprises a fixing base, a code scanning unit on the fixing base, and a cover separating and closing assembly on the fixing base, the cover separating and closing assembly comprises a vertical guide rail fixed on the fixing base, a cover gripper slidably connected to the vertical guide rail, and a rotating motor connected to the cover gripper, the cover gripper is configured to grab the cover located, the rotating motor is configured to drive the cover gripper to rotate, the code scanning unit is configured to scan the identification code on the container when the cover gripper rotates, the rotating motor is further configured to cooperate with the delivery module to separate the cover from the container body.
In some embodiments of the present disclosure, a sliding compensation mechanism is arranged under the fixing base, the sliding compensation mechanism is configured to drive the fixing base to move along a horizontal direction perpendicular to the vertical guide rail to adjust a position of a center line of the cover gripper.
In some embodiments of the present disclosure, the sliding block comprises a sliding body and a sliding frame fixed on the sliding body, the container supporting plate is arranged on one side of the sliding frame and is located above the sliding body, an elastic member is arranged between a bottom of the container supporting plate and the sliding body.
In some embodiments of the present disclosure, the pipetting module comprises a consumable storage position, a first horizontal pipetting guide rail adjacent to the consumable storage position, and a pipetting unit slidably disposed on the first horizontal pipetting guide rail, the consumable storage position is configured to store disposable tips and deep well plates, the pipetting unit comprises a second horizontal pipetting guide rail slidably arranged on the first horizontal pipetting guide rail, a vertical pipetting guide rail arranged on the second horizontal pipetting guide rail, and a pipette fixed on the vertical pipetting guide rail, the pipette is configured to load the disposable tip located in the consumable storage position, draw the biological sample in the container on the delivery module through the disposable tip, and transfer the drawn biological sample to the deep well plate in the consumable storage position.
In some embodiments of the present disclosure, the sample pre-treatment system further comprises housing, a partition is provided in the housing, and the partition is configured to divide the housing into an upper cavity and a lower cavity that are isolated from each other, the upper cavity is an airtight cavity, the upper cavity is configured to accommodate the sample storage module, the sample transfer module, the cover separating and closing module, the delivery module, the pipetting module, and the control module.
In some embodiments of the present disclosure, the upper cavity is provided with a purification module, the purification module comprises an intake filter unit and an exhaust filter unit, an air duct is also provided in the upper cavity, an air intake end and an air exhaust end of the air duct communicate with the intake filter unit and the exhaust filter unit respectively, both the intake filter unit and the exhaust filter unit comprise a fan and an air filter.
In some embodiments of the present disclosure, the pipetting module further comprises a tip recycling bucket located in the lower cavity, the partition is provided with an opening corresponding to the tip recycling bucket, the pipette is configured to discard the disposable tip which is used into the tip recycling barrel through the opening after the pipette draws the biological sample.
The present disclosure provides a sample pre-treatment system including a sample storage module, a sample transfer module, a cover separating and closing module, a delivery module, a pipetting module, a container recycling bucket, and a control module. The sample storage module is configured to store a container containing a biological sample, the container includes a container body and a cover covering the container body. The sample transfer module is configured to grab the container located in the sample storage module and transfers the container to the delivery module. The delivery module is configured to deliver the container to the cover separating module and the pipetting module, respectively. The over separating and closing module is configured to scan an identification code of the container on the delivery module, and is also configured to separates the cover of the container from the container body. The pipetting module is configured to perform distribution on the biological sample in the container on the delivery module, the over separating and closing module is further configured to re-close the grabbed cover on the container body on the delivery module after the biological sample is distributed, the sample transfer module is further configured to discard the container on the transfer module into the container recycling bucket after the cover is re-closed. The control module is configured to control the sample transfer module, the over separating and closing module, the delivery module and the pipetting module to work cooperatively.
Through the cooperative operation of the sample transfer module, the cover separating and closing module, the delivery module, and the pipetting module, the present disclosure performs processes such as information checking, test tube uncapping, pipetting, test tube cap closing, and recovery, thereby realizing a one-stop automatic plate transfer process, which is conducive to improving subsequent nucleic acid detection speed; on the other hand, due to the reduction of human intervention, he error-prone situation of manual subpackaging and transferring can be avoided, which is conducive to improving the accuracy of subsequent nucleic acid detection.
Implementations of the present technology will now be described, by way of embodiment, with reference to the attached figures. Obviously, the drawings are only some embodiments of the present disclosure. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.
Symbol description of main components:
Implementations of the disclosure will now be described, by way of embodiments only, with reference to the drawings.
Implementations of the disclosure will now be described, by way of embodiments only, with reference to the drawings. The described embodiments are only some embodiments of the present disclosure, rather than all the embodiments. The disclosure is illustrative only, and changes may be made in the detail within the principles of the present disclosure. It will, therefore, be appreciated that the embodiments may be modified within the scope of the claims.
It should be noted that when a component is referred to as being “fixed to” or “mounted on” another component, the component can be directly on another component or a middle component may exist therebetween. When a component is considered to be “arranged on” another component, the component can be directly on another component or a middle component may exist therebetween. The term “and/or” as used herein means any combinations of one or more related listed items.
The sample storage module 10 is used to store a container 2 (shown in
The sample transfer module 20 is used to grab the container 2 located in the sample storage module 10 and transfer it to the delivery module 40.
The delivery module 40 can move between the cover separating and closing module 30 and the pipetting module 50, so as to transfer the container 2 on the delivery module 40 to positions of the cover separating and closing module 30 and the pipetting module 50, respectively.
The cover separating and closing module 30 is used to scan the identification code provided on the container 2 on the transmission module 40 to obtain corresponding identification information, and is also used to separate the cover 202 of the container 2 from the container body 201.
The pipetting module 50 is used for performing distribution on the biological sample in the container 2 on the delivery module 40 after the cover separating and closing module 30 separates the cover 202. The cover separating and closing module 30 is also used to re-close the grabbed cover 202 on the container body 201 on the delivery module 40 after the pipetting module 50 completes the distribution on the biological sample. The sample transfer module 20 is also used to transfer the container 2 on the transmission module 40 back to the sample storage module 10 after the cover 202 is re-closed by the cover separating and closing module 30.
The control module is used to control a cooperative operation of the sample transfer module 20, the cover separating and closing module 30, the delivery module 40, and the pipetting module 50.
Wherein, referring to
In another embodiment, referring to
In the present disclosure, through the cooperative operation of the sample transfer module 20, the cover separating and closing module 30, the delivery module 40, and the pipetting module 50, processes such as information checking, test tube uncapping, pipetting, test tube cap closing, and recovery are carried out, thereby realizing a one-stop automatic plate transfer process, which is conducive to improving subsequent nucleic acid detection speed. On the other hand, the whole process does not require direct contact between the operator and the biological sample. Due to the reduction of human intervention, the error-prone situation of manual subpackaging and transferring can be avoided, which is conducive to improving the accuracy of subsequent nucleic acid detection.
Referring to
Wherein, the container frame 12 includes a frame body 120 and a base plate 121, and the base plate 121 is located between the frame body 120 and the container stand base 11. A plurality of receiving holes 1200 for receiving the containers 2 are defined in the frame body 120, and the plurality of receiving holes 1200 may be arranged in a matrix. There may be a preset distance between different receiving holes 1200. Each of the receiving holes 1200 is provided with an elastic structure 122. The elastic structure 122 includes a fixing ring 1220 and a plurality of elastic pieces 1221 protruding from the fixing ring 1220 toward the base plate 121. A diameter of the fixing ring 1220 is greater than a diameter of the container 2. The plurality of elastic pieces 1221 jointly surround and form an accommodating space 1222 for accommodating the container 2. When the elastic pieces 1221 is not elastically deformed, a diameter of the accommodating space 1222 gradually decreases from a side close to the fixing ring 1220 to the other side away from the fixing ring 1220. When the container 2 is placed in the accommodating space 1222, ends of the elastic pieces 1221 away from the fixing ring 1220 jointly clamp a bottom of the container 2, thereby fixing the container 2. It can be understood that since the elastic pieces 1221 can be elastically deformed, when each of the containers 2 with different diameters are placed in the accommodating space 1222, the container 2 can be quickly positioned in the container frame 12 due to the clamping of the elastic pieces 1221, that is, the container frame 12 can accommodate the containers 2 with various sizes. Furthermore, the diameter of the fixing ring 1220 is set greater than the diameter of the container 2, so that when the sample transfer module 20 subsequently transfers the container 2 back to the container frame 12, even if a central axis of the container 2 is offset from a center of the fixing ring 1220, the container 2 can be smoothly put into the accommodating space 1222, that is, it has a high error tolerance rate when the container 2 is placed.
Further, a slide rail (not shown) may be provided on the container stand base 11. The base plate 121 of the container frame 12 may be provided with a slide groove 1210 matched with the slide rail. Before the biological samples are subpackaged and transferred, the operator can place the container frame 12 full of the containers 12 on the container stand base 11 through a cooperation the slide groove 1210 and the slide rail. Shapes of the slide rail and the slide groove 1210 are matched, for example, cross sections of the slide rail and the slide groove 1210 may both be T-shaped. Furthermore, a ball plunger (not shown) is provided on the container stand base 11, and a positioning hole (not shown) corresponding to the ball plunger may be provided in the base plate 121 of the container frame 12. The container frame 12 may be further positioned on the container stand base 11 through a cooperation of the ball plunger and the positioning hole.
Referring to
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After scanning the identification code, the vertical guide rail 350 is also used to drive the cover gripper 351 to drive the entire container 2 down vertically, so that the container 2 is put back into the delivery module 40. The rotating motor 352 drives the cover gripper 351 to rotate again, so that the cover gripper 351 rotates the grabbed cover 202, and at the same time, the delivery module 40 clamps the container body 201 to separate the cover 202 from the container body 201. In one embodiment, the cover separating and closing module 30 further includes a sliding compensation mechanism 33 located under the fixing base 31. The sliding compensation mechanism 33 is used to drive the fixing base 31 to move along a horizontal direction perpendicular to the vertical guide rail 350, so that a position of a center line of the cover gripper 351 can be adjusted, that is, the center line of the cover gripper 351 can be aligned with the central axis of the containers 2 with different diameters, that is, the cover gripper 351 can be compatible with the containers 2 with different diameters. In one embodiment, the sliding compensation mechanism 33 includes a supporting plate 330 of the fixing base and a sliding groove 331 disposed on the supporting plate 330 of the fixing base. The sliding groove 331 extends along the horizontal direction perpendicular to the vertical guide rail 350. Correspondingly, a bottom of the fixing base 31 is provided with a sliding rail (not shown) that cooperates with the sliding groove 331. The fixing base 31 can slide along the horizontal direction perpendicular to the vertical guide rail 350 through a cooperation of the sliding rail and the sliding groove 331, so as to adjust the position of the center line of the cover gripper 351.
Referring to
On the other hand, during the uncapping process, when the rotating motor 352 drives the cover gripper 351 to rotate so that the cover gripper 351 rotates the grabbed cover 202, the delivery module 40 clamps the container body 201, while the elastic member 423 is compressed so that the container body 201 descends, as a result the cover 202 can be separated from the container body 201.
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Further, as shown in
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In one embodiment, the control module includes a control program for controlling the cooperative operation of the sample transfer module 20, the cover separating and closing module 30, the delivery module 40, and the pipetting module 50. The control program is used to perform the following methods when running:
Even though information and advantages of the embodiments have been set forth in the foregoing description, together with details of the structures and functions of the embodiments, the disclosure is illustrative only. Changes may be made in detail, especially in matters of shape, size, and arrangement of parts within the principles of the present exemplary embodiments, to the full extent indicated by the plain meaning of the terms in which the appended claims are expressed.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2020/103896 | 7/23/2020 | WO |