In biomedical, chemical, and environmental testing, isolating a component of interest from a sample fluid can be useful. Such separations can permit analysis or amplification of a component of interest. As the quantity of available assays for components increases, so does the demand for the ability to isolate components of interest from sample fluids.
Non-limiting examples will now be described with reference to the accompanying drawings, in which:
In biological assays, a biological component can be intermixed with other components in a biological sample that can interfere with subsequent analysis. As used herein, the term “biological component” can refer to materials of various types, including proteins, cells, cell nuclei, nucleic acids, bacteria, viruses, or the like, that can be present in a biological sample. A “biological sample” can refer to a fluid or a dried or lyophilized material obtained for analysis from a living or deceased organism. Isolating the biological component from other components of the biological sample can permit subsequent analysis without interference and can increase an accuracy of the subsequent analysis. In addition, isolating a biological component from other components in a biological sample can permit analysis of the biological component that would not be possible if the biological component remained in the biological sample. In this context, “Isolation” can also be referred to as “purification”, whereby biological component may be separated from the rest of the biological sample after introduction to the cartridge module. It will be understood that the isolated biological component may be output in association with (e.g., bound to) particulate substrate and a reagent solution, or the like. The isolation or purification refers to the separation of the biological component from other components of the biological sample with which it was originally introduced in the cartridge module, but it does not mean that the biological component is completely isolated when it is dispensed. For example, isolation refers to the fact that the biological component is sufficiently separated or “purified” from other components of the original biological sample to facilitate further processing such as detection and/or amplification.
Certain existing modules comprise complex multiplexed structures of clinical steal and patterned elastomer sealing layers that provide for multiple process chambers fluidically connected through microfluidic channels. A layer of fluidic drive circuitry including microfluidic pumps and electrodes moves the fluids through these channels and chambers. The separate processes in the chambers facilitate isolation of the biological component from the sample. Isolating a biological component with some of these techniques can be costly, complex, time consuming, and labor intensive and can also result in less than maximum yields of the isolated biological component. The fact that this disclosure a “biological component” in the singular sense also includes multiple biological components (e.g., nucleic acids) in the plural sense.
The module 1 comprises a biological sample input 3. The input 3 may comprise an openable and closeable throughput to receive a biological sample. The input 3 is provided near an upper upstream region of the module 1.
A swab can be used to take biological sample from a human or from any surface. The hence obtained biological sample may be held in a binding buffer, for example, at least previously, together with at least a part of the swab to elute the biological sample in the binding buffer. The binding buffer with biological sample may be introduced in the module 1 through the input 3.
The biological sample comprises a biological component. As will be addressed below, a particulate substrate is configured to be associated with the biological component, to isolate the biological component from the biological sample. In one example, the particulate substrate comprises paramagnetic beads and/or any magnetizing particle. In one example, the biological component comprises nucleic acids such as DNA and/or RNA that may be extracted from the biological sample by lysing, bound to magnetic particulate substrate, and separated from the lysate and dragged towards an output 5 by an externally generated (para)magnetic force. (Para)magnetic forces may be generated by a host station into which the cartridge module 1 is to be installed.
Lysate may refer to the fluid containing the material resulting from the lysis of a biological sample. Such lysis may release the biological component that is contained therein. Lysing itself may include mixing and/or heating the biological sample, chemically lysing the biological sample, and/or a combination of the foregoing. In this disclosure, the action of mixing may be for one or both of (i) lysing the biological sample and (ii) associating the biological components with particulate substrate.
In the mixing chamber, microbes are lysed (broken open) to release nucleic acids. After such lysing free nucleic acids can be associated with the magnetic beads. The “lysate” is the result of the lysing.
The module 1 comprises an output 5 for outputting a processed sample, for example including the isolated biological component. The output 5 is provided downstream of the module 1. The processed sample including the biological component may be dispensed from the output 5 after isolation. In certain examples the biological component is dispensed while associated with the particulate substrate, however, in other examples, the biological component can be disassociated from the particulate substrate before dispensing whereby the biological component can be dispensed and the particulate substrate can be retained. The output 5 may be provided with a seal valve that can be opened for dispensing.
As illustrated, the module 1 comprises interconnected volumes 7, 9, 11 arranged in series between said input 3 and output 5, along a linear direction F. For example, the volumes 7, 9, 11 are stacked along the linear direction F, whereby “stacked” means that the volumes are arranged in series along a fluid or particle flow path. At least two of the volumes 7, 9, 11 may be defined by a single integral structure and/or openly connect to each other (at least in use) wherein each volume 7, 9 or 11 may define a different function as will be explained below. In the drawing the module 1 has an upright orientation, which may correspond to a use orientation, whereby the volumes 7, 9, 11 are stacked vertically. During use the volumes 7, 9, 11 can be in open fluidic connection with each other.
The linear direction F may correspond to a general end-to-end direction of movement of fluids, down the volumes 7, 9, 11, between the input 3 and output 5. However, in practice, particulate substrate may be dragged back and forth, zig-zag, etc., in those volumes 7, 9, 11, and walls of the volumes may incline. Turbulences and deviations from a general movement path may be promoted inside the volumes 7, 8, 9 by mixing or magnetic forces. Fluid flows like turbulences may temporarily be created in the fluids, like for mixing or when a fluid falls on top of another fluid. An example fluid/particle flow F1 is illustrated by an additional dotted arrow F1. Also, the module 1 need not be symmetrical and the interfaces between the volumes 7, 9, 11 need not be exactly linearly aligned. The linear direction F is mentioned to for explanatory reasons and as a reference, but should not be interpreted as limiting. In use, the linear direction F may be approximately parallel, or at a small angle with respect to, the direction of gravity G.
The volumes comprise a mixing chamber 7, a fluidic isolation chamber 9 and an output channel 11. The mixing chamber 7 is connected to the input 3 to receive the biological sample. The mixing chamber 7 may be adapted to contain and mix a composition comprising the biological sample, and a particulate substrate, to associate the particulate substrate with the biological component of the biological sample. The mixing chamber 7 may be supplied with a lysing agent. Reagent or buffer may be provided in the mixing chamber 7 to facilitate lysing of the biological sample to isolate the biological component from the biological sample. The mixing may comprise mixing and/or heating. The mixing may be to lyse the biological sample and/or to associate the biological component with the particulate substrate. During lysis, the biological sample may be broken apart to isolate the biological component.
The reagent for the mixing chamber can be a dry reagent or a fluid reagent. The dry reagent and/or the fluid reagent can include a reactant useful to mix with a biological component for further analysis. Lyophilized reagent pellet 243 of
The fluidic isolation chamber 9 is connected to the mixing chamber 7 downstream of the mixing chamber 7, to receive the biological sample from the mixing chamber 7. The fluidic isolation chamber 9 may be adapted to separate the particulate substrate with associated biological component from the lysed biological sample. The output channel 11 may be fluidically connected to the fluidic isolation chamber 9 downstream of the fluidic isolation chamber 9 and may lead to the output 5, for example to dispense the isolated biological component.
At least one valve may provide for a barrier between subsequent volumes 7, 9, 11, for example, the barrier to be removed at an appropriate time for opening the fluidic connection between upstream and downstream fluids and particles. For example, one valve may be provided between the mixing chamber 7 and fluidic isolation chamber 9, to open after mixing and heating has taken place, for releasing the mixed fluid sample towards the fluid isolation chamber 9.
In an example, the fluidic isolation chamber 9 is adapted to facilitate purifying the biological component from the biological sample. For example, in the fluidic isolation chamber 9 nucleic acids are purified and/or isolated from the biological sample by separating the magnetic beads with the nucleic acids bound thereto from the lysed sample. In one example, a wash buffer is provided in a downstream portion of the fluidic isolation chamber 9 onto which the pre-mixed biological sample is supplied from the mixing chamber 7. The beads and nucleic acids can be separated from the lysate and dragged through the wash buffer and through the output channel 11, using an externally controlled (para)magnetic field. The beads and nucleic acids may be dispensed from the output 5 for further examination, such as, for example, amplification and detection of the nucleic acids.
The wash buffer can be an aqueous solution. For example, a wash buffer can include water, alcohol (such as ethanol), a binding agent, a salt, a surfactant, a stabilizing agent, buffering agents to maintain pH, or a combination thereof. For example, fragments and other materials from the biological sample that may be adhere to the magnetizing particles at locations other than the interactive surface group or the ligand on the exterior surface thereof can be washed off by the wash buffer. The wash buffer can be a liquid that can wash off these materials without affecting the integrity of the biological component.
The example cartridge module 1 of
A sample input 103 is fluidically connected to the mixing chamber 107. For example, the sample input 103 comprises a re-closable lid or seal 115. The sample input 103 may facilitate inserting a swab of a biological sample and/or a buffer into the mixing chamber 107. Lysing reagent and/or particulate substrate may be provided in the mixing chamber 107. In one example, the mixing chamber 107 is a mixing and heating chamber adapted to exchange heat and/or cold. A host station may be provided with external heaters to heat the mixing chamber 107 either by air or by direct contact. Walls of the mixing chamber 107 may facilitate heating and cooling its contents through air or contact. Mixing and lysing may be stimulated by heating, creating temperature differences, by vibrations, or by increasing pressure or changing pressures over time. The module 101 may comprise at least one air vent 117 that is connected to the mixing chamber 107. The air vent 117 is adapted to allow air to pass while inhibiting liquids and solids to pass, for example communicating with ambient air. The module 101 may comprise a valve 119 between the mixing chamber 107 and fluidic isolation chamber 109. The valve 119 may be closed during said mixing/heating of the biological sample with particulate substrate and/or lysing reagent. The valve 119 may be adapted to be opened to release the mixed composition into the fluidic isolation chamber 109. The valve 119 may be configured to be opened by generating pressure or by mechanical rupture, tear or piercing. The valve 119 may be a tear film.
In one example of a biological component isolation process, a wash buffer 133 is released in the fluidic isolation chamber 109, in a downstream portion 127 of the fluidic isolation chamber 109, prior to releasing the mixed composition from the mixing chamber 107 into the fluidic isolation chamber 109, so that the mixed composition 135 containing the biological component and particulate substrate is released from the mixing chamber 107 into the fluid isolation chamber 109 on top of the wash buffer 133. The wash buffer 133 may have a higher density than the sample fluid 135. Prior to occupying a downstream portion of the fluidic isolation chamber 109, the wash buffer 133 may be contained in a supply source 125 of the module 101 and the mixing chamber 107. The particulate substrate and its associated biological component is separated from the sample fluid 135 by moving the particulate substrate, for example, approximately along a direction of flow 129 to the output channel 111 while the rest of the sample including the lysate may remain, at least mostly, on top of the wash buffer 133. The illustrated wash buffer 133 and mixed lysate/sample fluid 135 are illustrated after opening respective valves to release the wash buffer 133 and lysate 135.
The module 101 may have a narrow form factor, for example the mixing chamber 107, fluidic isolation chamber 109 and output channel 111 may have a total height, as measured in the linear direction F, being at least three times a maximum width of the widest volume. Walls that define the fluid volumes 107, 109, 111 may be, at least partly, rounded to avoid trapping fluids or particles. In one example the volumes 107, 109, 111 may include a substantially straight wall 121 at one lateral side, for example where sources 123, 125 of suppliable fluids are provided. In this disclosure, sources 123, 125 may include containers to contain one or more of buffers, reagents or gases for supplying the mixing and isolation process. In one example, the sources 123, 125 may be part of a blister pack (e.g.,
As illustrated, the fluidic isolation chamber 109 may comprise at least one partially converging wall that is parallel to and/or at obtuse angles with the linear direction F to avoid trapping and/or impeding the flow of fluids and particles. The ramp 113 may be part of the rounded walls. The ramp 113 may be provided opposite to the sources 123, 125. In the illustrated example, the ramp 113 is provided at a lateral side in a downstream portion 127 of the fluidic isolation chamber 109. The ramp 113 extends, in a use and/or upright orientation of the module 101, right below an output of the mixing chamber, as diagrammatically illustrated by fluid flow arrows 129. For example, this may facilitate that, when the valve 119 opens, the mixed sample including lysate and particles is released from the mixing chamber 107 above the ramp 113 rather than above an entrance 131 to the output channel 111. For example, the fluidic isolation chamber 109 comprises a ramp 113 at one lateral side, the ramp extends across at least a downstream portion 127 of the fluidic isolation chamber, to, on the one hand, receive mixed composition below an output of the mixing chamber in an upright orientation of the cartridge module 101, and, on the other hand, facilitate the transition of the fluidic isolation chamber 109 into the output channel 111 to guide a fluid sample into the output channel 111. As illustrated, the fluidic isolation chamber 109 may converge in the linear direction F to transition into the output channel 111. The output channel 111 may comprises a capillary channel that provides for capillary action. The output channel 111 may comprise an output tip 105 at its downstream end, for dispensing biological component, sealed by an openable seal cap 149. The output tip 105 may be opened by piercing or otherwise opening the cap 149 and in some examples may be resealed by the same cap 149 after the dispense action.
In an example, the module 101 includes at least one source 123, 125 the contents of which comprise at least one of buffers, reagents, (lyophilized or wet) reagents, non-newtonian fluid and/or gas. The contents of the sources 123, 125 are to be released into the respectively volumes 109, 111. Openable seals or valves 137, 139 may act as barriers between the volumes 109, 111 and the sources 123, 125. A source 125 of wash buffer may be connected to a downstream portion 127 of the fluidic isolation chamber 109, so that upon opening the valve 137, the wash buffer is released into the fluidic isolation chamber 109 and/or output channel 111, as illustrated by reference number 133. The mixed sample 135 can be released from the mixing chamber 107 on top of the wash buffer 133.
The contents of at least one other source 123 may comprises a gas and/or non-newtonian fluid, for example to be released into the output channel 111 after the separation. For example, once a portion of the particulate substrate is moved closer to the output, the contents may be released into the capillary output channel 111 to form an air bubble barrier and/or non-newtonian fluid plug (e.g., grease plug). This may prevent that upstream fluids such as lysate 133 may contaminate the processed sample fluid containing the biological component bound to the particulate substrate at the bottom of the output channel 111.
A non-newtonian plugging fluid can include a Bingham plastic, a viscoplastic, or a shear thinning fluid. Bingham plastics can include materials that behave as rigid bodies at low stress but which flow as a viscous fluid at high stress. The transition between the rigid body behavior and the viscous fluid behavior can occur at various different stress levels, depending on the particular Bingham plastic material. Bingham plastics can include greases, slurries, suspensions of pigments, and others. Viscoplastics are a broader category of materials that can include Bingham plastics. Viscoplastic materials can experience irreversible plastic deformation when stress over a certain level is applied. When stress under this level is applied, the viscoplastic material can behave as a rigid body, as is the case with Bingham plastics, or the viscoplastic material can undergo reversible elastic deformation. Shear thinning fluids are materials that behave as a fluid with a high viscosity when low stress is applied, but the viscosity of the fluid decreases when the stress is increased. Examples of shear thinning fluids can include polymer solutions, molten polymers, suspensions, colloids, and others. In one example, the non-newtonian plugging fluid can include a mineral oil-based grease, a vegetable oil-based grease, a petroleum oil-based grease, a synthetic oil-based grease, a semi-synthetic oil-based grease, a silicone oil-based grease, or a combination thereof. Certain properties of examples of non-newtonian fluids in the context of this disclosure will be further addressed below.
The mixing and heating chamber 207, mixing chamber 207 in short, may include a biological sample input 203. The input 203 is adapted to receive a biological sample and/or swab. The input 203 may include an input channel 203A such as a cylindrical entrance channel or neck and a seal cap 247 that seals the input 203. As illustrated in
In one example, the biological sample may have been previously eluted in a binding buffer prior to insertion in the mixing chamber. The binding or another buffer and/or sample may reconstitute a lyophilized lysing reagent and/or lyophilized paramagnetic beads. The buffer may form a fluid reagent from the dry reagent to promote lysing. The mixing may facilitate the reconstitution. After the biological sample breaks due to lysing, the mixing may promote association of the paramagnetic beads with the biological component. In one example, prior to usage of the module 201, the volumes 207, 209, 211 are substantially dry. Prior to usage may refer to any point in time before one of the valves, caps or seals of the module has been broken, for example, after manufacturing and sealing, during shipment and/or during storage before usage. Prior to usage, the dry volumes 207, 209, 211 may contain at least one relatively dry lyophilized reagent and/or lyophilized paramagnetic beads 243. For example, up to the point of inserting the biological sample and/or binding buffer in the mixing chamber 207 through the input 203, and prior to supplying the wash buffer into the fluidic isolation chamber 209 or output channel 211 from a connected source 225, the volumes 207, 209, 211 are substantially dry. For example, prior to usage, when valves of the module are in closed and/or sealed and/or unopened condition, the volumes 207, 209, 211 may be dry. These valves may include valves 247, 249 that seal the input 203 and/or output 205 (sometimes referred to as caps or seal throughout this disclosure); valves 219 between chambers 207, 209; and/or valves that seal the sources 223, 225 up until release into the respective volumes. The lyophilized reagent and/or lyophilized paramagnetic beads 243 may remain dry in the mixing chamber 207 until the binding buffer and biological sample are inserted. The lyophilized reagent and/or beads 243 may be provided in the mixing chamber 207 before usage as a single lyophilized pellet or as a plurality of lyophilized pellets.
In this disclosure, sources of reconstitution buffers may be provided, for example for a lyophilized lysing reagent in the mixing chamber and/or for a master mix reagent for the output channel 211. Reconstitution buffers can be aqueous solvents. In one example the reconstitution buffer can be water. In other examples, the reconstitution buffer can include additional ingredients, such as salts, surfactants, buffering agents to maintain pH, and others. A reconstitution buffer can be used to mix with a dry reagent to form a reconstituted fluid reagent.
As illustrated in
The pressure source 245 may include a piston or plunger, as indicated by the same reference number 245 in
The mixing chamber 207 may include a mixer 241 and mixer actuator 251 to actuate the mixer 241. The mixer 241 may comprises a paddle and/or screw or the like to be rotated for mixing the fluids and particles. The mixing may comprise, subsequently, reconstitution, lysing, and binding of the biological components to the particulate substrate. The mixing chamber 207 may further comprise a valve actuator 253 to open a valve between the mixing chamber 207 and the downstream connected fluidic isolation chamber 209. The valve actuator 253 may comprise a puncture element such as a relatively sharp end. In one example the mixer 241 and the valve actuator 253 may be made of an integral component, such as the paddle. In a further example, the pressure source 245, mixer 241 and valve actuator 253 may be operated through the same actuator 251. For example, the actuator 251 may facilitate sliding of the piston and valve actuator 253 in the slide direction S, and rotation around the same slide direction S. In another example, the assembly of piston and valve actuator 253 may operate separately. For example, the piston may slide further downwards while the valve actuator 253 remains still, for example after the seal valve 219 has been punctured already. For example, an axle 255 is provided between the paddle and piston for said sliding and/or rotation in and/or around the slide direction S, respectively, with its central axis along the slide direction S, which, in a use orientation of the module 1, may be parallel to the earlier mentioned linear direction F and/or direction of gravity G, at least approximately.
In one example, the valve 219 between the mixing chamber 207 and fluidic isolation chamber may comprise a burstable seal film, for example heat staked against an upper inner wall or ceiling of the fluidic isolation chamber 209. In an example, the valve 219 is to burst open under pressure of the pressure source 245 and/or may be cut open and/or broken by mechanical actuation of the valve actuator 253.
In the illustrated example, a downstream portion (e.g., lower portion at the bottom in illustrated upright orientation) of the mixing chamber 207 converges towards a relatively small output opening of the mixing chamber 207 that is to fluidically interface with the fluidic isolation chamber 209. As illustrated in
The fluidic isolation chamber 209 may be adapted to receive and hold wash buffer in at least a downstream portion thereof, to receive the mixed fluids (e.g., lysate, biological sample, biological component and particulate substrate) after mixing from the upstream mixing chamber 207, and to isolate the biological component and particulate substrate from the rest in the wash buffer. During usage, not-isolated remainder fluids and particles such as remainder lysate may remain or float on top of the wash buffer, for example because of the different densities of the lysate versus the wash buffer, also referred to as density gradient. The bound and isolated particles may move towards the output 205 in the wash buffer by means of the external paramagnetic field. The isolated biological component may be dispensed from the output 205. It will be understood that in example non-ideal situations certain amounts of particulate substrate and/or biological component may accidentally not continue their path to the output 205 for isolation, for example remaining on top of the wash buffer, while sufficient biological components may still follow their appropriate path for isolation at the output 205.
At least one continuous inner wall surface of the volumes 207, 209, 211, between the input 203 and output 205, may be relatively smooth and void of straight angles with respect to the linear direction F. and/or direction of gravity G in an example upright use orientation. Exceptionally, supply channels 237, 239, 259 that open into a lateral inner wall, the supply channels 237, 239, 259 provided to supply source fluids (e.g., buffers, plug-fluids, gasses, reagents) or pellets (e.g., lyophilized reagent) to the respective volumes, provide for openings in the otherwise relatively smooth walls. For example, the magnetic field may be generated at the opposite lateral side 261 of entrances to the volumes 211 of the supply channels 237, 239, 259 so that the paramagnetic beads are dragged along the corresponding opposite relatively continuous and smooth wall without interference from the entrances of the supply channels 237, 239, 259. The wall along which these beads are dragged may include the ramp 213. Hence, at least one wall portion of the fluidic isolation chamber 209 and the output channel 211 extends parallel to and/or at obtuse angles with the linear direction F to avoid trapping and/or impeding the flow of fluids and particles, for example the at least one wall portion extending at the lateral side 261 opposite to the supply channels 237, 239, 259.
The fluidic isolation chamber 209 comprises a ramp 213 vertically under the output opening of the mixing chamber 207, at least in the illustrated upright use orientation. In one example, this may dampen the released mixed fluids that flow/fall out of the mixing chamber 207. The ramp 213 may inhibit, at least to sufficient extent, that certain amounts of fluids or particles other than the intended biological components enter the output channel 211. As previously discussed, each of volumes 207, 209, 211 may be at least partially surrounded by at least one partially converging wall that is parallel to and/or at obtuse angles with the linear direction F to avoid trapping and/or impeding the flow of fluids and particles. The higher density wash buffer may impede lysate to continue its path down the module 201 but other than that a relatively controlled and fluid stream of fluids and/or particles may be obtained between the input 203 and output 205 of the module 201.
At least one ambient air vent 257 may be directly connected to the fluidic isolation chamber 209, the air vent 257 adapted to facilitate air flow while impeding liquid flow between the fluidic isolation chamber and ambient air. In one example, this may facilitate the release of excess gas (bubbles) from the fluidic isolation chamber 209.
In the example of
The blister pack or each blister pack may be adapted to be actuated to release its contents into the respective volume, for example via a corresponding supply channel. The blister pack may include breakable film for each of the sources, adapted to open and release the source contents in a corresponding supply channel, or directly into a volume, when external pressure is applied to the respective pack source. Each of the sources may be adapted to be actuated externally, for example by an external actuator of the host station that pushes against the respective pouch (e.g. blister pack source) such that the seal barrier opens, breaks, or ruptures. The source may comprise at least one actuatable barrier to, upon actuation, release the source contents into the respective volume through a supply channel. Note that, while the illustrated example sources are part of a blister pack, other source containers may be used that may at least partially consist of a film to seal and release the source content into the volumes, for example via supply channels.
The sources may be serially and linearly aligned over a single axis at one lateral side 267 of the module 201, the axis being parallel to the linear direction F. This may facilitate a relatively thin aspect ratio of the module 201 including the sources. In the illustrated example, the sources are provided at one lateral side 267 of the volumes, for example opposite to the ramp 213 and/or opposite to the lateral side 261 where the paramagnetic field is generated. Hence opposite to the connections of the sources/supply channels 237, 239, 257 the inner wall of the volumes 209, 211 may be generally smooth and/or void of separate entrances to facilitate fluid and particulate flow along that wall 261. In an example, the sources may be lined up in a different sequence than their respective entrances into the volumes by using separate supply channels 239, 237, 259. The supply channels may bridge the distance between a respective source and its volume entrance.
In an example, at least one supply channel 237, 239, 259 connects to at least one source of buffer and/or agent and/or air to the volumes 209, 211 at and/or downstream of a downstream portion 227 of the fluidic isolation chamber 209. In the illustrated example a plurality of supply channels 237, 239, 259 are connected to the output channel 211. The supply channels 237, 239, 259 comprise entrances to the respective volume 209, 211. In a further example, the supply channels 237, 239, 259 comprise elongate channels between the sources 223, 225 and the corresponding entrances (e.g., see
A source 225 of wash buffer may be fluidically connected to the fluidic isolation chamber 209 via the output channel 211. At release, the wash buffer may flow into the fluidic isolation chamber 209 through the output channel 211, for example in the downstream portion 227 of the fluidic isolation chamber 209. The wash buffer may receive the mixed components including the lysate after opening the upstream valve 219 from the mixing chamber 207. The wash buffer may prevent that too much lysate reaches the output channel 211, by having a relatively high density. The lower density lysate may remain on top. The wash buffer in the source 225 may have a higher density than at least one and/or a combination of the biological sample and lysate. The wash buffer may have a higher density than the binding buffer. For example, the wash buffer has a density of at least approximately 1.05 g/ml or at least 1.15 g/ml. In certain examples the lysate and/or binding buffer has a density of approximately 1 g/ml or less or approximately 0.95 g/ml or less. The ramp 213 in the fluidic isolation chamber 209 that is provided at a lateral side 261 below the mixing chamber output and valve 219, in a use (e.g., upright) orientation of the module 201, may inhibit that mixed fluids such as lysate enter the output channel 211. The ramp 213 may also be used as a surface along which the particulate substrate may be dragged or moved along a desired path by the external magnetic forces.
A wash buffer supply channel 237 may be provided along a wall of the fluidic isolation chamber 209 and/or the output channel 211, opening into the output channel 211 to supply the wash buffer via the supply channel 237 to a downstream portion 227 of the fluidic isolation chamber 209. The wash buffer will fill the output channel 211 and fluidic isolation chamber 209 up to a certain point to receive the mixed fluids and particle substrate from the mixing chamber 207. The supply channel 237 of the wash buffer may be elongated, that is, relatively long. The volume of the wash buffer may be larger than the other sources. The supply channel 237 of the wash buffer may open into the output channel 211 at a relatively low, downstream point, for example lower than other supply channel entrances. For example, the wash buffer supply channel is connected to the output channel 211 downstream of the reagent supply channel and/or non-newtonian fluid supply channel. The wash buffer source 225, as well as other sources, may release their content into the supply respective channel(s) by depressing the source. For example a puncture element may be provided in the wall to which the sources are provided to assist in puncturing/tearing the source.
The module 201 comprises a source 223 of non-newtonian fluid, such as grease. The source 223 of non-newtonian fluid is connected to the output channel 211 to supply the non-newtonian fluid to the output channel 211, for example, to create a non-newtonian fluid plug in the output channel 211. The source 223 of non-newtonian fluid may be connected to the output channel 211 via non-newtonian fluid supply channel 259, in this example short entrance channel directly through the wall between the source 223 and output channel. The entrance opening of the non-newtonian fluid supply channel 259 may open into the output channel 211 at a higher point than one or all of the other supply channels 237, 239, for example upstream of a reagent supply channel and/or the wash buffer supply channel. The non-newtonian fluid is adapted to, upon actuation of the source 223 for releasing its contents, form a plug in the output channel 211 to inhibit fluids upstream of the plug (e.g., lysate) to mix with fluids and components (e.g., biological components, particulate substrate) downstream of the plug. In this example, once the plug is inserted, the fluid downstream of the plug contains higher amounts of biological components than the fluid upstream of the plug. The fluid under the plug may also contain higher amounts of particulate substrate than above the plug, or substantially all the particulate substrate in the module 201, as controlled by the external paramagnetic field, in a use orientation of the module 201.
For example, a capillarity of the output channel 211, in conjunction with the characteristics of the non-newtonian fluid, are such that the plug of the non-newtonian fluid in the output channel 211 can withstand a pressure exerted by the fluid upstream of the plug of at least 500 Pa, or at least 1000 Pa, or at least 2000 Pa.
Instead of a plug of non-newtonian fluid, plug types of other materials may be used. Also, a mechanical valve can be used to separate upstream from downstream fluids, for example, to protect downstream biological component from upstream lysate.
Gas such as air may be provided in or along one of the supply channels 239, which gas may be pushed out when another source, such as a reconstitution buffer source 265, is actuated. The gas may enter the output channel 211 to provide for a gas bubble in the output channel 211. The gas bubble may separate fluids similar to a plug or gas explained above, for example, to provide for some initial separate of fluids before the non-newtonian fluid plug is supplied to an upstream portion of the output channel 211. In one example, the gas is supplied before the non-newtonian fluid to clear the way for the non-newtonian fluid, as well as provide for initial separation of upstream fluids and downstream biological component. Then the non-newtonian fluid plug may be inserted to seal downstream fluid operations from the upstream fluids.
Instead of, or in addition to, the non-newtonian fluid source 223 and gas, an additional source 263 of gas may be provided that is to supply gas to the output channel 211, for example, to aid in dispensing fluids below the non-newtonian fluid plug (or other valve) once the isolation process has been sufficiently completed, and after the output seal valve 249 is opened. Hence, in one example, the sources and/or supply channels include two separate sources of gas that may exert different functions.
At least one source may be connected to an internal pressure source, or connectable to an external (host station) pressure source, to provide additional pressure to move the source contents towards the volume. For example, a pressure source is connected to the wash buffer source to stimulate the release of wash buffer into the fluidic isolation chamber. In certain examples the mere actuation (e.g., pushing) of the source for releasing the contents may provide for sufficient pressure. Also, where air or another gas is provided inside a source or supply channel, this may mean that, when compressing a corresponding source for actuation, the gas may provide pressure to push other source contents towards the volumes. In another example, a source or supply channel of the module 201 may comprise a pre-compressed gas to pressurize a fluidically connected source upon actuation of the source.
The output channel 211 includes an upstream entrance 231 that interfaces with the fluidic isolation chamber 209. The output channel 211 includes the downstream output 205. The output channel 211 is of narrower average diameter than the fluidic isolation 209 and mixing chamber 207. The output channel 211 may be, or at least function as, a capillary needle. The output channel 211 may have a cross sectional inner diameter small enough to exert capillary action onto fluids inside the channel 211, to retain these fluids. The module 201 may be adapted to dispense fluids out through the output 205. As explained, a gas such as air may be released into the output channel 211 for dispensing the isolated biological components, after the purification.
In the example illustrated in
The module 201 may comprise at least one source 265 containing a reagent. The reagent is to be supplied to the output channel 211, for the module 201 to dispense the isolated biological components with that reagent from the output 205. The reagent comprises at least one of a lyophilized reagent 269 and a reconstitution buffer for the reagent 269. The reconstituted reagent may provide for a master mix for the purified biological components. In the illustrated example, the reconstitution buffer is provided in the lower source 265. The source 265 can be connected to the corresponding reagent supply channel 239 that opens into the output channel 211. In the illustrated example the source 265 of reagent and/or reconstitution buffer may be a lowest source of a linearly aligned series of sources 265, 223, 225, 263.
In certain examples master mix components need not be provided. For example, master mix may be provided in a separate receptacle to receive the dispensed isolated particulate substrate and biological component.
In one example, a gas may be connected to the source 265 of buffer and/or reagent. The gas may be provided in a supply channel 239 connected to the source 265 of buffer and/or reagent. The gas may be air. Upon actuating a reconstitution/reagent buffer source 265, gas inside the corresponding supply channel 239 may be pushed into the output channel 211. For example, the released gas is to at least temporarily provide for a gas barrier in the output channel 211 between fluids upstream and downstream of the gas.
Another source 263 of gas can be connected to the reagent supply channel 239, for example to pressurize downstream fluids for dispensing. That gas is to be expelled into the output channel 211 upon actuating the source 263. For example, upon actuating the source 263, the released gas pressurizes the mix including a master mix reagent, particulate substrate and the biological component. The pressure that is applied to the downstream fluids by supplying the gas may facilitate expelling the particulate substrate. The gas may also, to some extent, facilitate mixing with the supplied master mix.
It is noted that at least one of the supply channels 237, 239, 259 can be connected to one of the volumes 207, 209 above the output channel 211 to release the contents in the volumes 207, 209 above the output channel 211. For example, the released fluids may flow downstream as a result of gravity or by (gas) pressure.
Each module 201 may be of relatively narrow aspect ratio. For example, turning to an example module 201 illustrated in
Turning to the example of
In an example, the output channel 211 provides for capillary action and comprises a needle chamber. Before usage, the output channel 211 need not be separated from the fluidic isolation chamber 209 by a valve. As illustrated, the fluidic isolation chamber 209 and output channel 211 may provide for a converging yet continuous volume. The total inner volume of the output channel 211 may be relatively small as compared to the total volume of the fluidic isolation chamber 209, for example approximately 10% or less, or approximately 5% or less, or approximately 2% or less of the total accumulated volume of the chamber 209 and channel 211. A total volume of the fluidic isolation chamber 209 and output channel 211 may be approximately 40 ml or less, approximately 30 ml or less, or approximately 21 ml or less.
The output channel 211 may start downstream of the fluidic isolation chamber 209, at the entrance 231 of the output channel 211, where capillary action is exerted upon liquids entering the channel 211, for example just above a highest source entrance and/or supply channel 259 opening into the output channel 11 just at the top of the output channel. That supply channel 259 may connect to a fluid plug source 223 such as a non-newtonian fluid. A largest internal diameter Doc_High of the output channel 211 may be at the top, adjacent to the fluidic isolation chamber 209, and may be approximately 3 mm or less, or approximately 2.5 mm or less, or approximately 2.32 mm or less. A smallest internal diameter Doc_Low may be at or near the output 205. The smallest internal diameter Doc_Low is smaller than the largest internal diameter Doc_High. For example, the smallest internal diameter Doc_Low is approximately 1.5 mm or less, approximately 1 mm or less, approximately 0.86 mm or less, or approximately 0.5 mm or less. In one example, a smallest internal diameter Doc_Low can be right at the output opening, for example approximately 0.5 mm, as measured in extreme downstream output end.
The examples of
In another example, a separate frame need not be provided. A plurality of modules 201 may be directly attached to each other as a single cartridge, for example using male and female connector elements or the like, at the regular pitch, which could also facilitate installing the plurality of modules 201 into a host station as a single unit. In again other examples, a single module 201 may be a cartridge as a singular unit to be connected to a host station as singular unit.
An example process of purifying or isolating biological components such as nucleic acids from a biological sample, using one of the example modules 1, 101, 201 of this disclosure, can be as follows.
At a start of the process, an input valve 247 of the module 201 may be opened and a biological sample in binding buffer, for example approximately 50 to 1000 uL of buffer, is inserted into the mixing chamber 207 through the input 203. The input valve 247 is closed. The buffer reconstitutes lyophilized pellet(s) 243 of reagent components pre-stored in mixing chamber 207. Paramagnetic beads may be included in the lyophilized pellet(s) 243. The mixer 241 is rotated to nix the fluid and disperse the particles including the paramagnetic beads. In another example mixing could be achieved by vibration. Heat and/or cooling may be applied to the mixing chamber 207 in accordance with a desired temperature profile. The angular velocity of the mixer may be modulated to create a desired profile for mixing. Lysing of organisms can be improved with elevated temperature and/or through certain chemical means not discussed here. The binding of nucleic acids to the paramagnetic beads may be performed in a desired temperature range and predetermined chemical environment.
The wash buffer may be loaded downstream of the fluidic isolation chamber 209, for example first into the output channel 209, by opening and depressing a wash buffer blister 225. Then, a film valve 219 sealing the mixing chamber 207 may be punctured by depressing the mixer 241 to pierce the film valve 219. The plunger of the pressure source 245 may be pressed, at the same time as said puncturing or afterwards, to dispense lysate out of mixing chamber 207 and onto the wash buffer in the fluidic isolation chamber 209. In this example, the wash buffer has a larger specific gravity (e.g., density or weight per volume unit) than the lysate, so mixing of lysate with wash buffer is limited and they stay sufficiently separated after dispense for the duration of the assay, de facto providing for a density gradient of the two different density liquids.
With at least one magnetic force generator of a host station, which may include one or more permanent magnets or electrical magnetic force generators, the paramagnetic beads in the lysate are gathered together. Through the magnetic force the paramagnetic beads, associated with the nucleic acids during said mixing, are transported down to the bottom of the wash buffer layer in the capillary output channel 211. The beads may be dragged along the interior wall surface and/or swept side to side and/or swept back and forth with the motion of the one or more magnetic force generators (e.g. magnets). In these examples the movement of the particulate substrate and the biological component may deviates from a linear direction, for example, to promote purification, as induced by the magnetic force generator(s). Still, the volumes may be linearly stacked and their walls may be adapted to avoid trapping of particles or fluids, facilitating movement or the particulate substrate along the linear direction.
Continuing this example process,
At least one reconstituted lyophilized pellet 269 of reagent (e.g., master mix for nucleic acid amplification and detection) is released into the output channel 211 by depressing a blister 265 of reconstitution buffer. In one example, the act of opening and/or displacing the buffer will push air 263A that was present in the lyophilized pellet chamber and supply channel 239, into the capillary output channel 211. Air in the output channel 211 is indicated by reference number 263A. The air 263A pushed into the output channel 211 may segregate the wash buffer into two separate volumes, whereby a relatively small volume of wash buffer 233 downstream in the output channel 211, near the output 205, continues to contain the paramagnetic beads 279 and associated nucleic acids. The rest of the wash buffer 233A may reside mostly upstream in the fluidic isolation chamber 209 above, separated from the paramagnetic beads 279 by the air 263A. Hence, this air 263A may form an air bubble plug inside the capillary output channel 211. It is noted that some excess air may rise up through the upstream fluids 229, 233A and be vented out of the fluidic isolation chamber 209 using the air vent 257. The upstream fluids 229, 223A may comprise lysate 229 and wash buffer 233A with relatively low amounts of beads and/or nucleic acids as compared to the downstream wash buffer 233 or in some scenarios no beads nor nucleic acids if all nucleic acids are trapped at the output 205.
The non-newtonian fluid 223A may be supplied to the output channel 211, for example through a corresponding supply channel 259 connected near the upstream entrance 231 of the output channel 211 (
The output seal valve 249 may be opened for dispensing the downstream wash buffer 233 with (or without) beads 279 and nucleic acids. The output seal valve 249 may be opened by piercing and moving the valve 249 up with respect to the output channel shaft. In one example, this is actuated by pushing the valve 249 against a receptacle whereby the valve 249 is pierced through by the output channel output 205.
In another example process using an example module of this disclosure, at or before dispensing, heating is applied to the output channel 211 to release at least some biological component from the particulate substrate, and magnetic force is applied to retain the particulate substrate, so that the isolated biological component may be dispensed from the output 205 into a receptacle without, or with less, particulate substrate.
In one example, the nucleic acids (with or without beads and Master Mix reagent) may be dispensed by depressing the air blister 263 whereby further air is pushed into the channel 211, through a supply channel 239 that connects to the output channel 211 at or under (the output channel 259 of) the non-newtonian fluid plug 223K In this example, air is pressurized and displaces the reconstituted Master Mix including the nucleic acids into and down the channel capillary, and out of the output tip into a receptacle. The non-newtonian fluid plug 223A above may prevent flow upwards, at least to sufficient extent. The output 205 can be resealed by the same output valve 249 to prevent fluids in the cartridge from exiting after the initial dispensing. The valve 249 can be transported back down with respect to the output channel shaft using a biased spring, upon releasing the valve 249 from the receptacle, to again seal the output tip.
As explained previously, particulate substrate can include magnetizing microparticles, also referred to as (para)magnetic beads. The magnetizing microparticles may be provided in at least one lyophilized pellet in (or connected to) the mixing chamber. The magnetizing microparticles can be in the form of paramagnetic microparticles, superparamagnetic microparticles, diamagnetic microparticles, or a combination thereof, for example. In some examples, the magnetizing microparticles are paramagnetic microparticles. In some examples, the particulate substrates are magnetic beads. The term “magnetizing microparticles” or “magnetic bead” is defined herein to include microparticles that may not be magnetic in nature unless and until a magnetic field is introduced at a strength and proximity to cause them to become magnetic. Their magnetic strength can be dependent on the magnetic field applied and may get stronger as the magnetic field is increased, or the magnetizing microparticles get closer to a magnet applying the magnetic field. In more specific detail, “paramagnetic microparticles” have these properties, in that they have the ability to increase in magnetism when a magnetic field is present; however, paramagnetic microparticles are not necessarily magnetic when a magnetic field is not present. In some examples, the paramagnetic microparticles can exhibit no residual magnetism once the magnetic field is removed. A strength of magnetism of the paramagnetic microparticles can depend on the strength of the magnetic field, the distance between a source of the magnetic field and the paramagnetic microparticles, and a size of the paramagnetic microparticles. As a strength of the magnetic field increases and/or a size of the paramagnetic microparticles increases, the strength of the magnetism of the paramagnetic microparticles increases. As a distance between a source of the magnetic field and the paramagnetic microparticles increases, the strength of the magnetism of the paramagnetic microparticles decreases. “Superparamagnetic microparticles” can act similar to paramagnetic microparticles; however, they can exhibit magnetic susceptibility to a greater extent than paramagnetic microparticles in that the time it takes for them to become magnetized appears to be near zero seconds. “Diamagnetic microparticles,” on the other hand, can display magnetism due to a change in the orbital motion of electrons in the presence of a magnetic field.
The magnetizing microparticles can be surface-activated to selectively bind with a biological component or can be bound to a biological component from a biological sample. An exterior of the magnetizing microparticles can be surface-activated with interactive surface groups that can interact with a biological component of a biological sample or may include a covalently attached ligand. In some examples, the ligand can include proteins, antibodies, antigens, nucleic acid primers, nucleic acid probes, amino groups, carboxyl groups, epoxy groups, tosyl groups, sulphydryl groups, or the like. In one example, the ligand can be a nucleic acid probe. The ligand can be selected to correspond with and to bind with the biological component. The ligand may vary based on the type of biological component targeted for isolation from the biological sample. For example, the ligand can include a nucleic acid probe when isolating a biological component that includes a nucleic acid sequence. In another example, the ligand can include an antibody when isolating a biological component that includes antigen. In one example, the magnetizing microparticles can be surface-activated to bind to nucleic acids. Thus nucleic acid molecules (DNA or RNA) can be bound to the surface of the magnetizing microparticles. Commercially available examples of magnetizing microparticles that are surface-activated include those sold under the trade name DYNABEADS®, available from ThermoFischer Scientific (USA). In some examples, the magnetizing microparticles can have an average particle size that can range from 10 nm to 50,000 nm. In yet other examples, the magnetizing microparticles can have an average particle size that can range from 500 nm to 25,000 nm, from 10 nm to 1,000 nm, from 25,000 nm to 50,000 nm, or from 10 nm to 5,000 nm. The term “average particle size” describes a diameter or average diameter, which may vary, depending upon the morphology of the individual particle. A shape of the magnetizing microparticles can be spherical, irregular spherical, rounded, semi-rounded, discoidal, angular, sub-angular, cubic, cylindrical, or any combination thereof. In one example, the particles can include spherical particles, irregular spherical particles, or rounded particles. The shape of the magnetizing microparticles can be spherical and uniform, which can be defined herein as spherical or near-spherical, e.g., having a sphericity of >0.84. Thus, any individual particles having a sphericity of <0.84 are considered non-spherical (irregularly shaped). The particle size of the substantially spherical particle may be provided by its diameter, and the particle size of a non-spherical particle may be provided by its average diameter (e.g., the average of multiple dimensions across the particle) or by an effective diameter, e.g., the diameter of a sphere with the same mass and density as the non-spherical particle.
The module 1, 101, 201 could be used for isolating any biological component from a biological sample using a particulate substrate, not necessarily nucleic acids and/or not necessarily using magnetizing particles.
Certain examples explained in this disclosure allow for purifying and/or isolating biological components from a biological sample at relatively high speed such as approximately 20 minutes or less, or approximately 15 minutes or less, on average, whereby the process includes inserting and mixing the biological sample and dispensing the purified biological components. The biological components may be dispensed in a master mix.
In other example modules one or more pressure sources may be connected to at least one of the sources of buffers, reagents and air, to help expel the respective source contents into the respective volume. The pressure source could be part of the module, such as a compressed gas.
In one example, a single monolithically molded structure defines the fluidic isolation chamber 209 and the output channel 211. In a further example, a second single monolithically molded structure defines the mixing chamber 207. The second single monolithically molded structure may be connected to the first single monolithically molded structure, for example by snap fit and with a separate seal in between and/or by heat staking or welding.
In an example, the mixing chamber 207 and/or fluidic isolation chamber 209 are void of supply channels 237, 239, 259, whereby all supply channels 237, 239, 259 connect to the output channel 211.
In this disclosure, valves may comprise a breakable, openable or removable separation, barrier or seal between volumes to establish flow of fluids and/or particles between the volumes, or, in case of the output, to facilitate dispensing. Example valves may comprise rupturable seal films heat staked to the plastic structures, for example for the blister pack sources and/or the mixing chamber output valve. Other valves may comprise openable and resealable cap, tip and/or lid structures, such as for the input and output of the module.
It is noted while a density gradient, as discussed in this disclosure, could appear to imply discretely stacked fluid layers of different densities, in reality, some amount of local mixing of the post-mixing lysate and wash buffer may occur, or in fact, can be expected. The interface between the different fluids may even continue to mix over time, however, at a slow enough rate to not impede the purification process.
Certain example modules of this disclosure facilitate process modules of relatively small volumetric dimensions and of relatively thin aspect ratios. Relatively cheap materials may be used for the modules to be disposed after usage. This may enable usage of the modules and its host station, not only in laboratories, but potentially also in other non-laboratory or not-specialized environments. In a further example, the modules may reduce the costs of the isolation process. The modules may facilitate a relatively fast isolation process.
While the present technology has been described with reference to certain examples, various modifications, changes, omissions, and substitutions can be made.
The below clauses define different examples of this disclosure that relate to, and/or may be combined with, different example features disclosed already above. Further example modules of this disclosure may be derived from any, or any combination, of the following clauses, whereby each clause may be combined with, or defined by, any, or any combination, of example features disclosed above.
Clauses
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/063778 | 12/8/2020 | WO |