The present invention relates to a sanding machine, in particular for processing wood surfaces, which comprises a support and transport plane for the forwarding of the workpieces to be processed and a frame which supports at least one belt sanding unit wherein the sanding unit comprises an abrasive belt which extends and rotates transversely with respect to the feed direction of said support and transport plane. Inside said abrasive belt a pressure pad is arranged suitable to press the belt against the workpiece to be processed. The pad is arranged with an inclination with respect to the extent of said abrasive belt.
Machines for processing flat or shaped surfaces, such as sanding, generally comprise one or more continuous, longitudinal or transverse belts, which perform the surface sanding in contact with the workpiece to be processed which passes under the rotating belt. Such sanding units, as other types of processing wood surfaces, are widely known to the expert and described, for example, in the ISO 19085-8:2017 standard. Longitudinal belts rotate in the feed direction of the workpiece or in the opposite direction, while the transverse belts rotate transversely with respect to the feed direction of the workpiece to be processed. The large surfaces processing, particularly in the case of the use of transverse belts, involves problems concerning long abrasive paths and exaggeratedly large pressure areas. In the German patent DE 951 766 the problem is solved by inclining the pressure pad inside the transverse belt so that a large abrasive area is covered with a smaller effective pressure area without engaging each portion of the abrasive belt such that to the affected area, fresh parts of the belt get to the concerned zone of the pad without being clogged with dust. An inclined position of the pad inside the belt decreases the abrasive path of each grain and reduces wear on the abrasive belt. In this sense, also the transverse belts described in the patent application DE 1 113 391 and in the patent DD 17182 work, which in turn allow the large surfaces processing, reducing the necessary supporting pressure, that is the pressure area. The abrasive path is no longer determined by the length of the pressure pad but by its width combined with its inclined position. Even a relatively narrow pad is able to cover the entire width of the abrasive belt with its inclination. Each abrasive grain is pressed only on one part of its path against the workpiece to be processed and performs an abrasive work.
In the aforementioned documents, the workpiece to be processed is introduced inclined with respect to the abrasive belt to compensate for the inclined position of the pad, which requires a manual and impractical insertion of the workpieces and, for example, also a correction of the workpiece position. if, after the belt with the inclined pad, a processing unit follows which is non-inclined with respect to the conveyor belt.
Other documents disclosing inclined pads are WO 2011/026806 A1 and WO 2004/009290 A1, while the documents DE 42 32 028 A1, EP 3 009 231 A1 and JP H10 58297 A propose non-inclined pressure pads subdivided into a plurality of pressure elements managed by a control beam in turn divided into a plurality of sensors. The systems proposed therein are not intended to compensate for an inclined position of the pad, but to determine the shape and sizes of the workpiece to be processed.
The object of the invention is to overcome the aforesaid drawbacks. A further object of the invention is the further reduction of the support pressure area in the transverse belt.
The aforesaid objects and others that become evident from the following description are achieved by a sanding machine, in particular for processing wood surfaces, which comprises:
The sanding machine is characterized by the fact that the sanding machine further comprises:
Metal or plastic material surfaces processing can also be assumed. The support and transport plane is obviously suitable to convey the workpiece to be processed under the at least one sanding unit. In other embodiments of the invention, it is conceivable that along the path of the workpiece to be processed or along the length of the support and transport plane are arranged more processing units, e.g. other transverse belts according to the invention, transverse belts with non-inclined pads, longitudinal belts or units working with brushes, etc.; and this in the most varied combinations that the person skilled in the art chooses easily according to his/her needs.
In a preferred embodiment of the sanding machine according to the invention, this further comprises other processing units in which sectioned elements are provided, arranged inclined or not with respect to the extent of the control beam, wherein to each section is assigned one of said sensors. Each section can therefore be controlled by a respective sensor. With a single control beam, multiple sectioned elements can be managed, regardless of their inclined or not position.
The inclination therefore means an oblique position of the pad inside the transverse belt. The pad is consequently also inclined with respect to the feed direction of said support and transport plane and therefore does not have a direction perpendicular with respect to the feed direction.
Obviously, the pressure pad does not press the entire belt against the workpiece to be processed, but only the parts affected by the pad or the relative pressure elements of the sectioned pad.
The pressure pad division into a plurality of pressure elements qualifies it as a sectioned pressure pad. Advantageously, the pressure elements are movable only in the direction of their height, thus approaching or moving them away from the workpiece to be processed, but they cannot be rotated around the lifting and lowering axis. This can, for example, be achieved by their position adjacent to one another and with compatible shapes between adjacent elements. The fact that they can be actuated individually means that, preferably, they can be individually actuated defining the start, the duration and advantageously also the degree of the support pressure exerted by the abrasive belt on the workpiece to be processed.
Advantageously, the pad control beam is fixed and does not move along its longitudinal extent, thus the extent covering the working width, and cannot be inclined. The pad control system according to the invention does not require adaptation of the position of the control beam to the inclination of the pressure pad.
Advantageously, the control beam is arranged upstream of the transverse belt according to the invention and preferably to all the processing units of the sanding machine.
Advantageously, each sensor is essentially located (allowing a slight displacement due to the inclination of the pressure elements) in front of the respective pressure element.
Advantageously, both the control beam and the inclined pad cover the entire working width of the sanding machine, that is the abrasive belt.
The sanding machine according to the invention allows the processing of large workpieces with a transverse belt reducing the support pressure area and the abrasive path of the individual areas of the abrasive belt for the oblique position of the pad; moreover, with the individual management of the individual sections (pressure elements) of the pressure pad, it allows to react to the non-simultaneous arrival of all the parts of the workpiece to be processed under the abrasive belt and thus makes it possible to produce a high specific abrasive pressure.
Preferably, the control beam—detecting the arrival of the piece and verifying its shape and compensating for the different distances from each individual sensor to the relative pressure element and considering the workpiece feed speed—allows to operate the pressure element in the moment in which it must exert a support pressure on the workpiece to be processed. The control beam does not have to be adapted to the position, advantageously, it can also react to variations in the inclination of the pressure pad which entail the change of the distances between the sensor and the pressure element. With a single control beam, preferably fixed in its position, it is also possible to manage other processing units of the sanding machine, if present, which are arranged obliquely or parallel to the control beam, without having to correct the position of the workpiece to be processed during its path through the sanding machine.
Embodiments of the invention allow different inclination layouts, not only of different values of the inclination angle, but also by varying “the inclination direction”: the inclination angle comprised between the leg formed by the extent of the abrasive belt and the leg formed by the extent of the pressure pad opens to the right or to the left. The terms “left” and “right” refer to the gaze direction in the feed direction of the workpiece to be processed.
Advantageously, the inclination can be inverted between the position with opening towards the right and the position with opening towards the left. The inversion can be performed with a relative motor device or by mounting the sanding unit with transverse belt in two different positions, inverting them by 180°.
In a very preferred embodiment of the invention, the pressing elements are actuated when the workpiece to be processed or its edge entering the transverse belt sanding unit is beyond the frontal edge of the pressure element. Preferably, the actuation occurs when the workpiece has at least reached the height of the centre of the pressure element. The frontal edge is defined as the edge facing the workpiece to be processed entering under the abrasive belt and as the centre of the pressure element the midpoint of the pressure element extent in the direction of the depth of the pad. Although in the case of transverse belts it is less evident than in longitudinal belts processing, the delay of the support avoids an exaggerated and oblique processing of the edges of the workpiece to be processed. Moreover, the fact that the distance between the pressure element and the sensor at the basis of the compensation carried out by the control unit is approximate, due to the extent of the pressure element (this is not a mathematical point) and its inclination, is compensated.
There are several methods to compensate for the unequal distances between the sensor and the corresponding pressure element along the working width. In a preferred first alternative of the invention, the compensation of the different distances between the sensor and the respective pressure element in the control unit occurs by defining:
The centre of the control beam is intended as the midpoint of the width of the control beam and the centre of the pressure pad as the point corresponding to the midpoint of the control beam given that a pressure element is attributed to each sensor. This method is fast and well manageable with microprocessors currently on the market and usable for the usual feed speeds in the industry. Changes in the inclination gradations are also treatable with this method. Alternatively, distance measuring devices (for example with the aid of light) could directly determine the distance between the sensor and the pressure element.
Advantageously, this method allows an easy adjustment of the compensation even in an inversion of the inclination orientation simply inverting the sign of the values according to the points (II) and (III).
With another alternative method, the compensation of the different distances between the sensor and the respective pressure element in the control unit can take place starting from one end of the control beam or the pressure pad and considering the angulation in determining the distances between the sensor and the relative pressure element towards the other end consequently. This system has some delay in the response but is nevertheless feasible for non-high processing speeds.
For both methods, with reference to
The sanding machine according to the invention is particularly suitable for large workpieces processing by resizing the forces and the support pressure areas, and this, by means of the control beam system and the sectioned pressure pad, also occurs automatically. Advantageously, the useful working width is equal to or greater than 1,350 mm, preferably equal to or greater than 2,200 mm. Advantageously, the useful width does not exceed 3,600-3,700 mm.
To further reduce the specific area of the support pressure and the respective abrasive paths of the individual portions of the abrasive belt and consequently the wear of the same and the filling of the spaces between the individual grains with dust (which is a cause for the increase of frictional heat), preferably a pressure belt with projections on the surface is inserted between the abrasive belt and the pressure pad and rotates during operation. Also, this pressure belt is a transverse belt.
According to a further aspect of the invention, a use of the sanding machine according to the invention is provided such that the frontal edge of the workpiece to be processed enters parallel to the extent of the abrasive belt (which in turn extends perpendicularly to the feed direction of the transport plane) under said abrasive belt. Unlike the state of the art mentioned at the beginning, the compensation system provided by the invention allows a “straight” insertion of the workpieces to be processed so that the workpieces coming out from the transverse belt with an oblique pad do not require to be straightened to enter subsequent non-inclined processing units and promoting the automatic management of sanding.
The features described for one aspect of the invention may be transferred mutatis mutandis to the other aspect of the invention.
Said objects and advantages will be better highlighted during the description of preferred embodiment examples of the invention given, by way of example and not of limitation. Embodiments of the invention are the object of the dependent claims. The description of the preferred embodiment examples of the sanding machine and its use according the invention is given by way of example and not of limitation, with reference to the accompanying drawings.
With reference to
The person skilled in the art easily identifies a suitable angulation.
yn=f·n·sen α (1),
for visibility reasons each yn is drawn slightly shifted with respect to the real position at the height of the centre 16.n.
All the pads shown 114a, 126, 128, 114b, 114c are sectioned with the same number of pressure elements, all of which can be managed by the same sensor bar (not shown) parallel to the pads 126 and 128. A relative pressure element corresponds to each sensor in each pad. According to the invention, it is possible to control working elements inclined or not within the same sanding machine without having to provide control beams for each work unit, without having to adapt the position of the control beam and without having to correct the position of the workpiece to be processed between the individual processing units.
Finally,
The present invention solves the aforementioned problems and has provided a transverse belt sanding machine which allows the processing of large workpieces, in particular with working widths equal to or greater than 1,350 mm, preferably equal to or greater than 2,200 mm, reducing the support pressure area and thus reducing wear of the abrasive belt. The invention allows the automatic management of an inclined pad compensating for variations in the distance between the control beam and the pad and avoids corrections of the positions of the control beam or even of the workpiece to be processed, regardless of the processing units present in the sanding machine.
During the implementation stage, the sanding machine and its use, object of the invention, further modifications or embodiments not described and not shown in the attached tables may be carried out. If such modifications or such variants should fall within the scope of the following claims, they should all be considered protected by the present patent.
Number | Date | Country | Kind |
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102018000000625 | Jan 2018 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2019/050116 | 1/8/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2019/138315 | 7/18/2019 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
6186865 | Thornton | Feb 2001 | B1 |
8574036 | Weiland | Nov 2013 | B2 |
10124460 | Stagni | Nov 2018 | B2 |
11325219 | Bettermann | May 2022 | B2 |
Number | Date | Country |
---|---|---|
951 766 | Oct 1956 | DE |
17182 | Jun 1959 | DE |
1113391 | Aug 1961 | DE |
42 32 028 | Mar 1994 | DE |
3 009 231 | Apr 2016 | EP |
10-58297 | Mar 1998 | JP |
WO2004009290 | Jan 2004 | WO |
WO2011026806 | Mar 2011 | WO |
Entry |
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International Search Report, issued in PCT/IB2019/050116, dated Apr. 4, 2019. |
Written Opinion of the International Searching Authority, issued in PCT/IB2019/050116, dated Apr. 4, 2019. |
Number | Date | Country | |
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20210402544 A1 | Dec 2021 | US |