The present invention is directed to a sandwich box, and more particularly to a sandwich box that can be used to assemble a sandwich thereon and/or to function as a sandwich holder during the consumption of a sandwich.
Fast food restaurants and convenience food marts commonly wrap and package sandwiches in two primary ways, namely in a clam shell container or in paper wrapping. The clam shell containers are typically formed of paper board or a plastic or Styrofoam material. Although both of these types of sandwich packaging are very popular, both types of packaging have one or more disadvantages.
The clam shell containers are shaped and formed so that a pre-assembled sandwich can be placed in the lower portion of the container and thereafter the container lid is closed over the sandwich. Due to the shape and design of the clam shell container, the sandwich cannot be easily made in the container, thus the sandwich is required to be assembled on a separate counter top prior to being placed in the clam shell container. Generally the sandwich assembly location is on a hard surface such as a stainless steel counter top or the like. This counter top requires constant cleaning, thus potentially introducing undesirable chemicals and microorganisms to the sandwich while the sandwich is assembled on the counter top. Furthermore, the continuous cleaning of the counter top is time consuming and adds additional costs to the sandwich. Styrofoam and plastic clam shell containers have the further disadvantage of being environmentally unfriendly due to the materials used for the clam shell container.
Clam shell containers also are inconvenient to the consumer when eating the sandwich. Due to the configuration of the clam shell container, the sandwich typically needs to be fully removed from the clam shell container before the consumer can eat the sandwich. During sandwich removal, the sandwich can break apart, and/or ingredients can fall or drip from the sandwich. Furthermore, many sandwiches require two hands to initially hold and eat. Consumers that are driving find it difficult, if not impossible, to eat a sandwich with two hands while also driving. Consumers sitting in a car also must lift the sandwich out of the clam shell container and risk portions of the sandwich falling to the consumers lap, especially when the car ride is not a smooth ride.
Paper wrapping addresses some of the concerns associated with clam shell containers. Paper wrapping does enable the sandwich to be directly assembled on the paper wrapping, thus insulating the sandwich from a hard surface counter top. Paper wrapping also enables an individual to consume the sandwich while at least a portion of the sandwich is still in the paper wrapping. However, paper wrapping also can result in ingredients falling or dripping from the sandwich and paper wrapping while the sandwich is eaten. Paper wrapping also provides very little protection to the compression of the sandwich while in the wrapping. When sandwiches are stored on a shelf, the sandwiches are commonly stacked on one another. The clam shell container is designed to maintain the integrity of the sandwich when multiple sandwich containers are stacked on one another. The paper wrapping does little to prevent compression of a sandwich when multiple sandwiches are stacked on one another, thus potentially resulting in a crushed and/or undesirable looking sandwich.
In view of the existing problems associated with prior art sandwich packaging, there remains a need for an improved sandwich container that overcomes one or more of the deficiencies of prior art sandwich containers.
The present invention is directed to an improved sandwich box. The sandwich box is designed to be formed of environmentally friendly materials, namely paper board; however, other or additional materials can be used to form one or more portions of the sandwich box (e.g., plastic, adhesives, ink, fiber board, composite materials, etc.). The sandwich box of is configured to a) enable a sandwich to be assembled on a portion of the sandwich box and then enclosing the sandwich within the sandwich box without having to move or lift the sandwich off the assembly surface, b) enables a consumer to conveniently eat the sandwich while the sandwich is partially in the sandwich box, c) support a portion of the sandwich in the sandwich box while a consumer eats the sandwich in the sandwich box, d) capture drippings and portions of the sandwich in the sandwich box while the consumer eats the sandwich in the sandwich box, e) function as a convenient sandwich holder while the consumer eats the sandwich in the sandwich box, f) support the sandwich in the sandwich box without having to directly touch the sandwich while the consumer eats the sandwich in the sandwich box, and/or g) protects the integrity of the sandwich when positioned in the sandwich box so as to limit the crushing and/or disassembly of the sandwich when the sandwich boxes are stacked on one another and/or placed in a bag after the sandwich is purchase by the consumer. The sandwich box of the present invention can have additional advantages such as, but not limited to, 1) including one or more viewing panels to enable a consumer to easily view the sandwich in the closed sandwich box, 2) including an adhesive tab for convenient closing of the sandwich box after the sandwich is placed in the sandwich box, 3) including a security seal and/or box configuration that limits or prevents tampering of the sandwich in the box until the consumer purposely opens the sandwich box, 4) including one or more opening arrangements (e.g., tab, perforated region, etc.) that enable a consumer to easily open the closed sandwich box, 5) including a removable portion of the box (e.g., via perforated region, breakable or rippable seam, etc.) that makes the box more convenient to use by a consumer when eating the sandwich in the box, and/or 6) including printing on one or more portions of the sandwich box (e.g., printed labels, printing material directly on the box surface, stamped or embossed material directly on the box surface, etc.). The shape, size, color and texture of the sandwich box of the present invention is non-limiting. The material selection for the sandwich box is limited only to the intended use of the sandwich box. Although the sandwich box is designed for use with sandwiches (e.g., hamburger, deli meat, pork, meat ball, steak, roast beef, chicken, hot dog, etc.) it can be appreciated that the sandwich box can be designed for use with many other food items (e.g., pizza, egg rolls, pie, cake, pastries, rolls, chicken, corn dogs, wraps, burritos, tacos, pretzels, etc.).
It is one non-limiting object of the present invention to provide an improved sandwich box that is simple to assemble.
It is another and/or alternative object of the present invention to provide an improved sandwich box that is simple to use.
It is still another and/or alternative object of the present invention to provide an improved sandwich box that can be formed of environmentally friendly materials.
It is yet another and/or alternative object of the present invention to provide an improved sandwich box that is simple to use.
It is still yet another and/or alternative object of the present invention to provide an improved sandwich box that can have a variety of different shapes, sizes, colors and/or textures.
It is another and/or alternative object of the present invention to provide an improved sandwich box that can be used with sandwiches and other food items.
It is still another and/or alternative object of the present invention to provide an improved sandwich box that is configured to enable a sandwich to be assembled on a portion of the sandwich box and then enclosing the sandwich within the sandwich box without having to remove, move, or lift the sandwich off the assembly surface of the sandwich box.
It is yet another and/or alternative object of the present invention to provide an improved sandwich box that is configured to enable a consumer to conveniently eat a sandwich or other food item while the sandwich or other food item is partially in the sandwich box.
It is still yet another and/or alternative object of the present invention to provide an improved sandwich box that is configured to support a portion of the sandwich or other food item in the sandwich box while a consumer eats the sandwich or other food item in the sandwich box.
It is another and/or alternative object of the present invention to provide an improved sandwich box that is configured to capture drippings and portions of the sandwich or other food items in the sandwich box while the consumer eats the sandwich or other food item in the sandwich box.
It is still another and/or alternative object of the present invention to provide an improved sandwich box that is configured to function as a convenient sandwich holder while the consumer eats the sandwich or other item in the sandwich box.
It is yet another and/or alternative object of the present invention to provide an improved sandwich box that is configured to support the sandwich or other food item in the sandwich box without having to directly touch the sandwich or other food item while the consumer eats the sandwich or other food item in the sandwich box.
It is still yet another and/or alternative object of the present invention to provide an improved sandwich box that is configured to protect the integrity of the sandwich or other food item when the sandwich or other food item is positioned in the sandwich box so as to limit the crushing and/or disassembly of the sandwich or other food item when the sandwich box is stacked with other sandwich boxes and/or placed and conveyed in a bag after the sandwich or other food item is purchased by the consumer.
It is another and/or alternative object of the present invention to provide an improved sandwich box that is configured to include one or more viewing panels to enable a consumer to easily view the sandwich or other food item in the closed sandwich box.
It is still another and/or alternative object of the present invention to provide an improved sandwich box that is configured to include an adhesive tab for convenient closing of the sandwich box after the sandwich or other food item is placed in the sandwich box.
It is yet another and/or alternative object of the present invention to provide an improved sandwich box that is configured to include a security seal that limits or prevents tampering of the sandwich or other food item in the sandwich box until the consumer purposely opens the sandwich box.
It is still yet another and/or alternative object of the present invention to provide an improved sandwich box that is configured to include a box configuration that limits or prevents tampering of the sandwich or other food item in the sandwich box until the consumer purposely opens the sandwich box.
It is another and/or alternative object of the present invention to provide an improved sandwich box that includes one or more opening arrangements to enable a consumer to easily open the closed sandwich box. It is still another and/or alternative object of the present invention to provide an improved sandwich box that includes a removable portion of the box that makes the sandwich box more convenient to be used by a consumer when eating the sandwich or other food item in the sandwich box.
It is yet another and/or alternative object of the present invention to provide an improved sandwich box that is configured to include printing on one or more portions of the sandwich box.
These and other objects and advantages will become apparent to those skilled in the art upon reading and following the description taken together with the accompanying drawings.
Reference may now be made to the drawings which illustrate various non-limiting embodiments that the invention may take in physical form and in certain parts and arrangement of parts wherein:
Referring now to the drawings wherein the showings are for the purpose of illustrating preferred embodiments of the invention only and not for the purpose of limiting same,
Referring now to
The single piece of paper hoard material 20 can be divided into a base section 30 and a top section 60 which in turn forms the base portion 100 and top portion 110 of the sandwich box. The base section includes a main portion 31 that has an upper surface 32 and a bottom surface 34. The upper surface of the base portion can be used to assemble a sandwich as illustrated in
The main portion 31 is illustrated as generally being square or rectangular shaped; however other shapes can be used (e.g., circular, oval, other polygonal shapes, etc.). The front edge 36 and side edges 38, 40 of the main portion are optionally connected to a front flap 42 and side flaps 44, 46. The shape of the one or more flaps is non-limiting. The flaps are generally hingedly connected to the main portion. The front edge 36 and/or side edges 38, 40 can optionally include notches, slots, grooves, indents, serrations, etc. to facilitate in the bending of the one or more flaps relative to the main portion. The inner surface 43 of the front flap can optionally include an adhesive such as, but not limited to an adhesive strip 50. A removable cover 52 (e.g., plastic film, paper, film, etc.) can be optionally placed over one or more portions of the adhesive. The adhesive, when used, can be used to secure the front flap to the top portion of the sandwich box so as to retain the base and top portion of the sandwich box in a closed position. As can be appreciated, the adhesive can be alternatively or additionally positioned on the outer surface of the front flap. As can also be appreciated, the top flap can include alternative or additional structures (e.g., slot, tabs, heat bond, etc.) to connect the front flap to the top portion of the sandwich box. Likewise, the inner and/or outer surfaces of the side flaps 44, 46 can optionally include adhesive and/or some additional structure to secure one or both of the side flaps to the top portion.
Flaps 40, 42 and 44 are all illustrated as having a front edge longitudinal length that is less than the back edge longitudinal length; however, this is not required. Also, flaps 40, 42 and 44 are all illustrated as having a curved or non-sharp transition between the front edges and sides of the flaps; however, this is not required.
The main portion and the side flaps are illustrated as including a bendable structure 54, 56, 58. This structure can be in the form of serrations, grooves, slots, indents, and/or notches. The location of bendable structure 54 is spaced from the front edge 36 and back edge 37 of the main portion. The bendable structure is also illustrated as crossing the longitudinal axis of the main portion. As illustrated in
Bendable structures 56 and 58 are illustrated as being parallel to and in alignment with longitudinal axis of the bendable structure 54 prior to the side flaps being bent. As can be appreciated, when the bendable structure is positioned parallel to the longitudinal axis of the main portion and the front flap includes a bendable structure, the bendable structure on the front flap is generally parallel to and in alignment with longitudinal axis of the bendable structure prior to the front flap being bent. Generally, bendable structures 56 and 58 are formed in the same manner as bendable structure 54; however, this is not required.
Referring again to
Flaps 90, 100,110 and 120 are designed to be hingedly connected to the side edges of the main section. Side edges 76, 78, 80, 82 can optionally include notches, slots, roves, indents, serrations, etc. to facilitate in the bending of the one or more flaps relative to the main section. Flaps 90, 100, 110 and 120 can optionally include an adhesive or alternative or additional structures (e.g., slot, tabs, heat bond, etc.) to connect one or more of the flaps together and/or to one or more portion of the base portion; however, this is not required. Side flaps 90, 100, 110, 120 are all illustrated as having a front edge longitudinal length that is less than a back edge longitudinal length; however, this is not required. One or more of the side flaps can optionally have curved or non-sharp transitions between the front edges and sides of the flaps; however, this is not required.
The main section is illustrated as including a bendable structure 90. This structure can be in the form of serrations, grooves, slots, indents, and/or notches. The location of bendable structure 90 is spaced from side edges 76 and 80 of the main section. The bendable structure is also illustrated as crossing the longitudinal axis of the main section. As illustrated in
As illustrated in
Side flaps 90 and 110 are illustrated as including secondary flaps, 92, 94, 112, 114. These secondary flaps are optional. The secondary flaps are designed to be hingedly connected to side flaps 90 and 110. Secondary flaps, 92, 94, 112, 114 can optionally include notches, slots, grooves, indents, serrations, etc. to facilitate in the bending of the one or more flaps relative to the main section. Secondary flaps, 92, 94, 112, 114 can optionally include an adhesive or alternative or additional structures (e.g., slot, tabs, heat bond, etc.) to connect one or more of the side/secondary flaps together, and/or to one or more portions of the base portion; however, this is not required. Secondary flaps, 92, 94, 112, 114 are all illustrated as having a front edge longitudinal length that is less than a back edge longitudinal length; however, this is not required. One or more of the secondary flaps can optionally have curved or non-sharp transitions between the front edges and sides of the second flaps; however, this is not required.
The side flaps and main section are designed to be folded together to form a top potion that has a sandwich cavity 130 as illustrated in
Referring again to
The base portion and/or top portion can optionally include one or more viewing windows that enables a consumer to view the interior contents of the sandwich box while the sandwich box is in a closed position. Alternatively, one or more portions of the base portion and/or top portion can optionally be formed of a clear or semi-clear material that enables a consumer to view the interior contents of the sandwich box while the sandwich box is in a closed position.
Referring now to
Once the front flap is adhesively secured to the side flap 90, the sandwich box cannot be easily opened without damaging the sandwich (e.g., breaking apart one or more of the bendable structures). As such, the sandwich can function in part as a tamper proof container; however, this is not required.
Referring now to
It will thus be seen that the objects set forth above, among those made apparent from the preceding description, are efficiently attained, and since certain changes may be made in the constructions set forth without departing from the spirit and scope of the invention, it is intended that all matters contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. The invention has been described with reference to preferred and alternate embodiments. Modifications and alterations will become apparent to those skilled in the art upon reading and understanding the detailed discussion of the invention provided herein. This invention is intended to include all such modifications and alterations insofar as they come within the scope of the present invention. It is also to be understood that the following claims are intended to cover all of the generic and specific features of the invention herein described and all statements of the scope of the invention, which, as a matter of language, might be said to fall therebetween.
The present invention claims priority on U.S. Provisional Patent Application Ser. Nos. 61/249,819 filed Oct. 8, 2009 and 61/365,498 filed Jul. 19, 2010, and U.S. Design patent application Ser. No. 29/375,415 filed Sep. 22, 2010, all of which are fully incorporated herein by reference.
Number | Date | Country | |
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61249819 | Oct 2009 | US | |
61365498 | Jul 2010 | US |