The invention relates to a sanitary insert unit comprising a functional unit which provides a throughflow opening and has an adjustment element, which adjustment element is arranged so as to be movable or adjustable axially into the throughflow opening and out of the throughflow opening, the adjustment element being in driving connection with an actuating element, which is arranged on the outflow side of the throughflow opening and is actuable from the outside.
A sanitary insert unit of the type mentioned at the beginning which can be inserted into the water outlet of a sanitary outlet fitting is already known from EP 2 536 886 B1. In order to be able to change the throughflow cross section of the insert unit and/or the volumetric flow of the water flowing through, the previously known insert unit has a functional unit which provides a throughflow opening, wherein an adjustment element is arranged so as to be adjustable axially into the throughflow opening and out of the throughflow opening. By axial adjustment of the adjustment element, which is actuable on an outflow side of the throughflow opening, the clear throughflow cross section of the throughflow opening can be changed. In an exemplary embodiment shown in
It is therefore the object to provide a sanitary insert unit of the type mentioned at the beginning which is distinguished by high functional reliability.
This object is achieved according to the invention in the case of the insert unit of the type mentioned at the beginning in particular in that a sliding guide having at least one run-on bevel is arranged in the driving connection between the actuating element and the adjustment element, said sliding guide converting a rotational movement of the actuating element into an axial adjustment movement of the adjustment element.
The insert unit according to the invention contains a functional unit which provides a throughflow opening for the water flowing through the insert unit. An adjustment element is provided here which is arranged so as to be movable or adjustable axially into the throughflow opening, to increase a flow resistance formed by the throughflow opening, and also out of the throughflow opening, to reduce said flow resistance. The adjustment element of the functional unit providing the throughflow opening is in driving connection with an actuating element which is arranged on the outflow side of the throughflow opening and is actuable from the outside. A sliding guide having at least one run-on bevel is arranged in the driving connection between the actuating element and the adjustment element, said sliding guide converting a rotational movement of the actuating element into an axial adjustment movement of the actuating element. The insert unit according to the invention is distinguished by high functional reliability. Here, with the aid of the insert unit according to the invention, by adjustment of the actuating element, which is actuable from the outside, the quantity of water flowing through the insert unit according to the invention can be limited or adjusted independently of the pressure to an adjustable maximum value.
In a preferred embodiment according to the invention, the sliding guide formed between the adjustment element and the actuating element defines a closed guide track, and therefore the adjustment element returns into its starting position at the latest after a full revolution on the actuating element, in particular after a half revolution. In this embodiment, handling errors are reliably avoided because the adjustment element always returns into its starting position after a full revolution. The actuating element can be moved here both in the one direction of rotation and in the other direction of rotation without malfunctions of the insert unit according to the invention thereby being triggered. Since operating errors are excluded in this embodiment, the functional reliability of the insert unit according to the invention is additionally also promoted.
Operating errors can also be excluded by the fact that the sliding guide is designed to be stop-free. In the case of such a stop-free sliding guide, it is possible to rotate the actuating element beyond 360°, wherein the adjustment element returns into its starting position at the latest after a full revolution on the actuating element.
A precisely metered adjustment of the insert unit according to the invention is promoted if the sliding guide is designed to be step-free or jump-free.
So that the set water volume cannot be unintentionally adjusted during the operation of the insert unit according to the invention, it is advantageous if a gradient of the run-on bevel is dimensioned in such a manner that the sliding guide is self-locking.
In a structurally simple and therefore also preferred embodiment according to the invention, the run-on bevel forms a section of a preferably encircling guide track.
In order to prevent an unintentional adjustment of the relative position taken up between the actuating element and the adjustment element, in an exemplary embodiment according to the invention a latching mechanism, in particular having at least one ball catch, is formed, with which the actuating element and/or the adjustment element can be fixed in different angular positions. In a preferred development according to the invention, part of the latching mechanism is formed on the sliding guide in this case.
It may be advantageous if the adjustment element is mounted rotatably and in particular in an axially rotationally displaceable manner on the or a housing part or insert part.
By contrast, in another development according to the invention, the adjustment element is guided in a rotationally fixed but axially displaceable manner on the or a housing part or insert part.
It is also possible that the adjustment element is in driving connection with the actuating element in a rotationally fixed, but axially adjustable manner.
The adjustment element can be brought with little effort into the desired adjustment position if the sliding guide has at least one guide projection, preferably at least two guide projections, which runs/run on the run-on bevel.
In a preferred exemplary embodiment according to the invention, the or a guide projection running on the run-on bevel is connected in a rotationally fixed manner, in particular rigidly, to the adjustment element. This guide projection can be molded, for example integrally, onto the adjustment element.
In order to be able to convert a rotational movement on the actuating element into an axial adjustment movement of the adjustment element, it is advantageous if the adjustment element is coupled in an axially movable and/or rotationally fixed manner to the actuating element, in particular is guided axially on the actuating element.
The outlay on design and production can be substantially reduced if the sliding guide forms a single-sided guide.
Since a rotational movement on the actuating element can be converted with the aid of the sliding guide into an axial adjustment movement of the adjustment element, it can be advantageous if the adjustment element is pressed against the single-sided guide by an incident flow water pressure.
In a particularly simple exemplary embodiment according to the invention, the sliding guide is formed by a thread. The run-on bevel can be formed here by a thread lead of the thread.
To this end, in a preferred development according to the invention, the sliding guide is formed by a screw connection between the actuating element and the adjustment element.
In order additionally also to simplify the outlay on design and production, it can be advantageous if the actuating element is connected rigidly, in particular integrally, to the adjustment element.
In order to adjust the quantity of water flowing through per unit of time to an adjustable maximum value, in a development according to the invention the functional unit is a throughflow quantity regulator, and a regulating profile of the throughflow quantity regulator is formed on the adjustment element and interacts with an elastic regulating body for regulating the throughflow quantity.
It is advantageous if an opening cross section of the throughflow opening can be changed with the adjustment element.
According to another exemplary embodiment according to the invention, it is provided that the functional unit is a flow restrictor, wherein the adjustment element adjusts an opening cross section of the flow restrictor.
The outflow-side partial region of the insert unit according to the invention that protrudes, for example, over an outlet mouthpiece can also serve as the actuating element if the actuating element forms a gripping surface on an outer circumference of the insert part.
In order to form a homogeneous and also non-sputtering outlet jet in the insert unit according to the invention, it is advantageous if the actuating element forms a sieve- or mesh-shaped outlet structure, in particular radially within the or a gripping surface.
In a particularly compact and functional design according to the invention, the actuating element has a lattice-, mesh- or honeycomb-cell-shaped outlet structure with a plurality of throughflow openings, which outlet structure participates in a rotational movement of the actuating element. In this exemplary embodiment, the actuating element has an outlet structure which is designed to be lattice-, mesh- or honeycomb-cell-shaped and has a plurality of throughflow openings. In said throughflow openings of the outlet structure, the water flowing through is formed into a homogeneous and non-sputtering water jet. The outlet structure is connected here to the actuating element and is preferably molded integrally thereon in such a manner that said outlet structure participates in a rotational movement of the actuating element.
An unintentional adjustment of the insert unit according to the invention is avoided if the or a guide track has plateau sections in which a rotation of the actuating element does not bring about an axial adjustment of the adjustment element.
For the same reason, it may be advantageous if the or a guide track has at least one latching depression for at least one or the at least one guide projection, which latching depression together with the at least one guide projection produces a latching resistance acting against rotation of the adjustment element.
Developments according to the invention emerge from the claims in conjunction with the description and the drawings. The invention will be described in more detail below with reference to preferred exemplary embodiments.
In the drawings:
A functional unit is provided in the housing interior of the housing 2 of the insert units 101, 103, 111, 116, 124 and 127, said functional unit being able to be designed as a flow restrictor limiting the throughflow (cf. insert units 101, 103, 111, 124, 127) or else as a throughflow quantity regulator adjusting the volume of water flowing through per unit of time independently of the pressure to a maximum value (cf. insert unit 116). The functional units provided in the insert units 101, 103, 111, 116, 124 and 127 provide a throughflow opening 8, which is configured as an annular gap or regulating gap, for this purpose in the housing interior of the housing 2. An adjustment element 9 on the outflow side of the throughflow opening 8 is actuable in such a manner here that said adjustment element 9 can be adjusted axially into the throughflow opening 8, to increase a flow resistance formed by the throughflow opening 8, and out of the throughflow opening 8, to reduce said flow resistance.
The adjustment element 9 is in driving connection with an actuating element 10, which actuating element 10 is arranged on the outflow side of the throughflow opening 8 and is actuable from the outside. A sliding guide 11 having at least one run-on bevel 12 is arranged in the driving connection between the actuating element 10 and the adjustment element 9, said sliding guide converting a rotational movement on the actuating element 10 into an axial adjustment movement of the adjustment element 9.
With the aid of the insert units 101, 103, 111, 116, 124 and 127 illustrated here, not only is the throughflowing quantity of water intended to be restricted (insert units 101, 103, 111, 124 and 127) or adjusted independently of the pressure to a maximum value of the throughflow capacity (cf. insert unit 116)—what is more common the water flowing out in the insert units 101, 103, 111, 116, 124 and 127 is intended also to be formed into a homogenous, non-sputtering and optionally also sparkling-soft outlet jet.
For this purpose, the insert units 101, 103, 111, 116, 124 and 127 have a jet splitter which is arranged on the outflow side of the throughflow opening 8 and splits the water flowing through into a multiplicity of individual jets.
For this purpose, said jet splitter has a corresponding number of throughflow holes 13 in which an individual jet is in each case formed. The jet splitter could be designed as a perforated plate arranged approximately transversely with respect to the throughflow direction. By contrast, in the case of the insert units 101, 103, 111, 116, 124 and 127, the jet splitter is designed as a diffusor 14 which has a deflection surface 15 which deflects the water flowing through the housing 2 approximately radially outward and is bounded by an annular wall 16 which is raised in comparison thereto counter to the throughflow direction. The throughflow holes 13 of said jet splitter that are preferably spaced apart uniformly from one another in the circumferential direction are provided in the annular wall 16.
The throughflow holes 13 open in an annular gap 17 which narrows in the throughflow direction and is formed between the diffusor 14, serving as the jet splitter, and in particular the annular wall 16 thereof, on the one hand, and a diffusor ring 18 engaging around the diffusor 14, on the other hand. This diffusor ring 18 can be designed as a separate insert part which can be inserted into the housing 2, and is molded integrally here by contrast onto the housing inner circumference of the housing 2.
Since the annular gap 17 formed between diffusor 14 and diffusor ring 18 narrows at least in regions in the throughflow direction and since the water flowing therethrough undergoes an increase in speed in regions, a negative pressure arises on the outflow side of said annular gap in accordance with Bernoulli's equation, by which negative pressure ambient air can be sucked into the housing interior of the housing 2. So that said ambient air can flow into the housing 2, the housing 2 has one and preferably a plurality of ventilation openings 19 in the throughflow direction of the water preferably directly below the annular gap 17 and in particular below the diffusor ring 18, which ventilation openings 19 are designed as housing apertures, which are in particular spaced apart uniformly from one another in the circumferential direction, in the circumferential wall of the housing 2. The sucked-up ambient air is mixed in the housing interior with the water flowing therethrough before the water which is swelled in such a manner and mixed thoroughly in the ambient air is formed into a sparkling-soft overall jet in a flow rectifier 20 provided on the outflow side.
The flow rectifier 20 can be a lattice structure or mesh structure consisting of webs crossing one another at intersections, which webs restrict throughflow openings 21 between them. The flow rectifier 20 can be formed from a plurality of such lattice or mesh structures arranged at a small distance from one another. In the case of the insert units 101, 103, 111, 116, 124 and 127 illustrated here, the flow rectifier 20 is formed by only one such lattice structure which here has honeycomb-cell-shaped throughflow openings 21. This lattice structure is molded integrally onto the housing 2 and here forms the outlet end side thereof. An encircling cross-section-narrowing housing constriction 22 is provided preferably directly below the flow rectifier 20, said housing constriction contributing to the homogenization of the emerging water and counteracting spraying of the emerging water jet.
The insert units 101, 103, 111, 124 and 127 shown in
The adjustment elements 9 of the insert units 101, 103, 111, 116, 124 and 127 interact with a plate 23 which is connected upstream of the adjustment elements 9 on the inflow side and in which a preferably central adjustment element opening 24 is provided. In the case of the insert units 101, 103, 124 and 127, the annular throughflow opening 8 is formed between the circumferential edge of the plate 23 bounding the adjustment element opening 24, and the adjustment element 9, the clear opening cross section of said annular throughflow opening being able to be increased or reduced by axial adjustment of the adjustment element 9. In the case of the insert unit 111, depending on the axial relative position of the adjustable adjustment element 9, the circumferential edge of the plate 23 bounding the adjustment element opening 24 interacts with differently sized cross sections of the throughflow grooves 25 provided in the adjustment element 9, and therefore, depending on the axial relative position of the adjustment element 9, the opening cross section of the throughflow opening 8 bounded by the throughflow grooves 25 can also be reduced or increased here to a greater or lesser extent.
In the case of the insert unit 101, the sliding guide provided between the actuating element 10 and the adjustment element 9 is formed by an external thread 26 arranged on the outer circumference of the actuating element 10 and by a complementing mating thread 27 which is formed in a threaded opening arranged centrally in the diffusor 14. The thread leads here form a run-on bevel which converts a rotational movement of the actuating element into an axial adjustment of the adjustment element 9 which is preferably connected integrally here to the actuating element 10. At its end region facing away from the adjustment element 9, the actuating element 10 protrudes into a central actuating element opening 28 in the outlet-side lattice structure. The end surface of the actuating element 10 is provided with a tool engagement surface 29 which is designed here as a hexagon socket and on which a rotary tool (not shown specifically) can be fitted.
The housings 2 of the insert units 101, 103, 111, 116, 124 and 127 have at least two housing parts 30, 31 which are connectable releasably to one another and are preferably latchable to one another. As is shown by way of example in
A noncircular coupling pin 32 which here is approximately star-shaped in cross section is molded on the inflow side onto the outlet-side lattice structure of the insert units 103, 111 and 116, the lattice structure serving as the flow rectifier 20, the coupling pin protruding into a shape-adapted coupling opening 33 on the adjacent end of the adjustment element 9. The actuating element 10 and the adjustment element 9 are arranged in a rotationally fixed, but axially adjustment manner with respect to each other via the coupling pin 32 and the coupling opening 33. A rotational movement on the actuating element 10 is therefore transmitted to the adjustment element 9 via the coupling pin 32 and the coupling opening 33.
In the case of the insert units 103, 111, 116, 124 and 127, a rotary force exerted on the housing outer circumference of the housing part 30, said housing outer circumference serving as a gripping surface, is transmitted to the adjustment element 9. So that the outflow-side housing part 30 serving as the actuating element 10 can be rotated relative to the inflow-side housing part 31, the annular flange 4—as can be seen in
It becomes clear from
The sliding guide is designed here as a single-sided guide, in which the adjustment element 9 is pressed, in particular with its guide projections 35, onto the guide track 36. The incident flow water pressure in the case of the insert units 101, 103 and 111 presses the adjustment element 9 here against the single-sided guide of the guide track 36. By contrast, the adjustment element 9 of the insert unit 116 is pressed by a compression spring 37 against the guide of the guide track 36, which compression spring 37 is arranged in an insert opening 57 in the adjustment element 9 and is supported on one side on the adjustment element 9 and on the other side on an inflow-side sieve attachment 39.
The insert units 101, 103, 111, 116, 124 and 127 have such an inflow-side sieve attachment 39 which has to filter out the lime particles and other dirt particles carried along in the water before said dirt particles in the housing interior can adversely affect the function of the insert units 101, 103, 111, 116, 124 and 127. The guide track 36 has plateau sections 40 in which rotation of the actuating element 10 does not bring about an axial adjustment of the adjustment element 9. The hollows 38 in the guide track 36 are designed as a latching depression for the guide projections 35, which latching depression together with the guide projections 35 produces a latching resistance acting against rotation of the adjustment element 9.
The functional unit provided in the insert unit 116 is designed as a throughflow quantity regulator which is intended to adjust the water volume flowing through per unit of time independently of the pressure to an adjustable maximum value. For this purpose, the adjustment element 9 of the insert unit 116 has a regulating profile which has hollows which are open toward the inflow side and toward the adjustment element circumference and which have a clear hollow cross section which is increasingly reduced in the throughflow direction. The regulating profile provided on the adjustment element 9 of the insert unit 116 interacts with an annular regulating body 40 of elastic material which, depending on the pressure of the inflowing water, is molded to a greater or lesser extent into the hollows of the regulating profile arranged on the adjustment element 9 and therefore changes the throughflow opening 8 between the adjacent edge region of plate and the regulating body 40 on the one hand and the adjustment element 9 on the other hand.
It can be seen in
It can be seen in
Since the throughflow opening forms a cross-sectional narrowing and leads to an increase in speed of the water flowing through, in order to reduce the flow speed in the region of the diffusor 14 it is provided that flow obstacles 47 connected upstream of the throughflow holes 13 are arranged in the region of the deflecting surface 15 of said diffusor.
Also in the case of the insert units 124, 127 shown in
The insert unit 124 has an actuating element 10, on the outlet structure of which, which is designed as a flow rectifier, a threaded pin 48 protrudes on the inflow side counter to the throughflow direction. Said threaded pin 48 has an external thread which serves as a sliding guide for the adjustment element 9. For this purpose, the adjustment element 9 has a threaded opening 49 with an internal thread, into which internal threads the external thread of the threaded pin 48 is screwed. At least one guide projection 50 protrudes laterally on the adjustment element 9, said guide projection being guided in an axially displaceable manner in an associated axial guide groove 51, which guide groove 51 is provided in the diffusor 14 and is open toward the reach-through opening 34 in the diffusor 14.
A rotational movement on the actuating element 10 is therefore transmitted to the threaded pin 48. Since the adjustment element 9 of the insert unit 124 is guided in the reach-through opening 34 of the diffusor 14 in a rotationally fixed, but axially displaceable manner, the rotational movement transmitted to the threaded pin 48 and its external thread serving as sliding guide is converted into an axial adjustment movement of the adjustment element 9.
In a modified design (not shown here) of the insert unit 124, the threaded pin 48 can instead also have an internal thread, into which the adjustment element 9 is screwed by means of an external thread.
In the case of the insert units 124 and 127, the adjustment element 9 is guided in the reach-through opening 34 of the diffusor 14 in a rotationally fixed, but axially displaceable manner. A guide pin 52 protrudes here on the outlet structure of the insert unit 127, with a sliding guide 11 configured as a slotted guide track being molded onto the circumference of said guide pin. The guide pin 52 protrudes with its free pin end into a guide opening 53 which is provided on the end side of the adjustment element 9, said end side facing the outlet structure. The adjustment element 9 of the insert unit 127 has at least one sliding web 54 and—as here—preferably two sliding webs 54 arranged on opposite sides of the adjustment element 9, which sliding webs 54 slide on the guide track of the encircling sliding guide 11 and leave the run-on bevels 12, which are provided in sections on the guide track, are spaced apart from one another and are arranged at different heights of the guide pin 53, during a rotational movement on the actuating element 10 in such a manner that the adjustment element 9 carries out a corresponding adjustment movement in the axial direction. Small clips 55 are molded in here over the course of said guide track, into which dips the sliding web 54 can latch in such a manner that the adjustment position of the adjustment element 9 is secured. It can be seen in
The sliding guide 11 formed in an encircling manner on the circumference of the guide pin 52 and having one of other clips 55 can readily be seen in
The insert units 101, 103, 111, 116, 124 and 127 illustrated here form a jet ventilator which forms the emerging water into a homogenous, non-sputtering and sparkling-soft water jet. A flow restrictor (insert units 101, 103, 111, 124, 127) or a throughflow quantity regulator (insert unit 116) is integrated in said jet ventilators, said flow restrictor or throughflow quantity regulator restricting the water volume flowing through or adjusting same independently of the pressure to an adjustable maximum value. The insert units 101, 103, 111, 116, 124 and 127 described here are distinguished here by high functional reliability, cost-effective production capability and high operating comfort.
1 Water outlet
2 Housing
3 Outlet mouthpiece
4 Annular flange
5 Thread
6 Mating thread
7 Tool engagement surface
8 Throughflow opening
9 Adjustment element
10 Actuating element
11 Sliding guide
12 Run-on bevel
13 Throughflow holes
14 Diffusor
15 Deflecting surface
16 Annular wall
17 Annular gap
18 Diffusor ring
19 Ventilation opening
20 Flow rectifier
21 Throughflow openings
22 Housing constriction
23 Plate
24 Adjustment element opening
25 Throughflow groove
26 External thread
27 Mating thread
28 Actuating element opening
29 Tool engagement surface
30 Outflow-side housing part
31 Inflow-side housing part
32 Coupling pin
33 Coupling opening
34 Reach-through opening
35 Guide projection
36 Guide track
37 Compression spring
38 Hollow
39 Sieve attachment
40 Plateau section
41 Regulating body
43 Anti-rotation projection
44 Anti-rotation cutout
45 Snap tab
46 Snap formation
47 Flow obstacles
48 Threaded pin
49 Threaded opening
50 Guide projection
51 Guide groove
52 Guide pin
53 Guide opening
54 Sliding web
55 Dip
56 Sliding web
57 Insert opening
101 Insert unit (according to
103 Insert unit (according to
111 Insert unit (according to
116 Insert unit (according to
124 Insert unit (according to
127 Insert unit (according to
Number | Date | Country | Kind |
---|---|---|---|
20 2017 101 435.5 | Mar 2017 | DE | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2017/083220 | 12/18/2017 | WO | 00 |