1. Field of the Invention
This invention relates to a valve for a separatory screening apparatus.
2. Background Art
Vibratory separators have long been used for the multiple separation of materials, both wet and dry. The geometries of such separators include rectangular screen separators and circular screen separators. Each type of separator has its own advantages and are well known in the art.
Screen separators include a housing, within which one or more screening chambers or cavities are defined. The screening chamber is bound on the sides by a sidewall, and on the top and/or the bottom by a screening element. Each of the internal chambers includes a discharge port, also referred to as a spout, in fluid communication with the screening chamber through an opening in the sidewall.
The spout typically includes an arm extending radially away from the sidewall. Material of a size which does not pass through screening element may flow out of the separator via the spout.
The screening chambers may be built up by several sections which are stacked one upon another with screens located there between. The entire assembly is then securely clamped with clamp bands and/or the like to hold the assembly together during vibration.
The housing is typically mounted on a plurality of resilient members, typically springs, and is in physical communication with a vibration generator. The vibration generator may include an electric motor comprising one or more eccentrically mounted weights. Rotation of the motor generates vibration which in turn causes the separator to vibrate, thus enhancing the screening separation within the screening chamber.
Applications which utilize screening separators may require the material being screened to remain within a particular screening chamber for a period of time. This may be accomplished by screen geometry, wherein the material being screened must traverse one or more hills and valleys before exiting the separator through the spout. Valves that block the exit holes of the spouts may also be employed for this purpose. However, such valves add mass to the spout and may result in fatigue of the joint between the spout arm and the sidewall. In addition, material may accumulate within “dead zones” within the spout which may result in cross contamination or cleanup issues. Spout valves may also require disassembly of the separator to operate, which requires down time and the possibility of inducing contamination within the system.
Numerous challenges related to spout valves exist. A need exists for a spout valve which does not add additional mass to the spout arm, and/or which does not result in accumulation of materials within the spout, and/or which does not require disassembly to operate.
In a first aspect of the present invention, a valve for a separatory shaker of the type having a spout in fluid communication with a screening chamber of the separatory shaker through a spout opening disposed through a sidewall of the separatory shaker is disclosed. The valve includes a movable plate wherein at least a portion of the plate is dimensioned and arranged to fit in physical communication with, and be removably attached to the sidewall. The plate includes a first portion which is dimensioned and arranged such that the plate may be positioned in physical communication with and adjacent to the sidewall to obstruct at least a portion of the spout opening. The plate further includes a second portion having a valve opening there through, the valve opening being dimensioned and arranged within the second portion of the plate such that the plate may be positioned in physical communication with and adjacent to the sidewall to allow fluid communication between the spout and the screening chamber through the spout opening, wherein the plate is movable in a plurality of positions including a closed position, wherein the first portion of the plate is arranged in communication with the sidewall to obscure essentially all of the spout opening such that the fluid communication between the spout and the screening chamber is essentially obscured by the plate, and an open position, wherein the second portion of the plate is arranged in communication with the sidewall such that the fluid communication between the spout and the screening chamber through the spout opening is not obscured by the plate.
In another aspect of the present invention, a valve for a separatory shaker of the type having a spout in fluid communication with a screening chamber of the separatory shaker through a spout opening disposed through a sidewall of the separatory shaker, the sidewall having an outer side and an inner side is disclosed, wherein the valve includes a movable plate dimensioned and arranged to fit within at least a portion of the screening chamber, wherein at least a portion of the plate is in physical communication with the inner side of the sidewall, and wherein at least a portion of the plate is removably attached to the sidewall. The plate includes a first portion which is dimensioned and arranged such that the plate may be positioned within the screening chamber adjacent to the sidewall to obstruct at least a portion of the spout opening, The plate further includes a second portion having a valve opening there through, the valve opening being dimensioned and arranged within the second portion of the plate such that the plate may be positioned within the screening chamber adjacent to the sidewall to allow fluid communication between the spout and the screening chamber through the spout opening, wherein the plate is movable within the screening chamber in a plurality of positions including a closed position, wherein the first portion of the plate is arranged within the screening chamber adjacent to the sidewall to obscure essentially all of the spout opening such that the fluid communication between the spout and the screening chamber is essentially obscured by the plate, and an open position, wherein the second portion of the plate is arranged within the screening chamber adjacent to the sidewall such that the fluid communication between the spout and the screening chamber through the spout opening is not obscured by the plate.
In yet another aspect of the present invention, a valve for a circular separatory shaker of the type having a spout in fluid communication with a circular screening chamber radially disposed about a central axis of the separatory shaker through a spout opening disposed through a sidewall of the separatory shaker, the sidewall having an outer side and an inner side is disclosed, wherein the valve includes a continuous movable plate dimensioned and arranged radially about the central axis to fit within at least a portion of the screening chamber, coaxial to the sidewall, wherein at least a portion of the plate is in physical communication with the inner side of the sidewall, and wherein at least a portion of the plate attachable to the sidewall. The plate includes a first portion which is dimensioned and arranged such that the plate may be positioned within the screening chamber to obstruct at least a portion of the spout opening. The plate further includes a second portion having a valve opening there through, the valve opening being dimensioned and arranged within the second portion of the plate such that the plate may be positioned within the screening chamber to allow fluid communication between the spout and the screening chamber through the spout opening, wherein the plate is movable radially about the central axis and within the screening chamber in a plurality of positions including a closed position, wherein the first portion of the plate is arranged within the screening chamber to obscure essentially all of the spout opening such that the fluid communication between the spout and the screening chamber is essentially obscured, and an open position, wherein the second portion of the plate is arranged within the screening chamber such that the fluid communication between the spout and the screening chamber through the spout opening is not obscured by the plate.
In yet another aspect of the invention, a method to separate a plurality of particles includes the steps of contacting the plurality of particles with a screen within a screening chamber of a separatory shaker, wherein a portion of the particles is retained on a surface of the screen and a portion of the particles flows through the screen, wherein the separatory shaker comprises a spout in fluid communication with a screening chamber of the separatory shaker through a spout opening disposed through a sidewall of the separatory shaker, and wherein the separatory shaker comprises a valve. The valve includes a movable plate wherein at least a portion of the plate is dimensioned and arranged to fit in physical communication with, and be removably attached to the sidewall, the plate includes a first portion which is dimensioned and arranged such that the plate may be positioned in physical communication with and adjacent to the sidewall to obstruct at least a portion of the spout opening, the plate further comprising a second portion having a valve opening there through, the valve opening being dimensioned and arranged within the second portion of the plate such that the plate may be positioned in physical communication with and adjacent to the sidewall to allow fluid communication between the spout and the screening chamber through the spout opening, wherein the plate is movable in a plurality of positions including a closed position, wherein the first portion of the plate is arranged in communication with the sidewall to obscure essentially all of the spout opening such that the fluid communication between the spout and the screening chamber is essentially obscured by the plate, and an open position, wherein the second portion of the plate is arranged in communication with the sidewall such that the fluid communication between the spout and the screening chamber through the spout opening is not obscured by the plate
These and other features, aspects and advantages of the present invention will become better understood with reference to the following drawings, description and claims.
The following detailed description is of the best currently contemplated modes of carrying out the invention. The description is not to be taken in a limiting sense, but is made merely for the purpose of illustrating the general principles of the invention, since the scope of the invention is best defined by the appended claims.
In the following description, numerous specific details are set forth to provide a thorough understanding of the present invention. However, it will be obvious to those skilled in the art that the present invention may be practiced without such specific details. In other instances, well-known devices have been shown in block diagram form in order not to obscure the present invention in unnecessary detail. For the most part, details unnecessary to obtain a complete understanding of the present invention have been omitted in as much as such details are within the skills of persons of ordinary skill in the relevant art.
Broadly, the present invention generally provides for a valve for a separatory shaker. In an embodiment, the valve comprises a movable plate dimensioned and arranged to fit within at least a portion of a screening chamber of a separatory shaker, wherein at least a portion of the plate is in physical communication with, and removably attachable to a sidewall of the screening chamber. The plate of the valve comprises a first portion which is dimensioned and arranged such that the plate may be positioned adjacent to the sidewall to obstruct at least a portion of a spout opening, which provides fluid communication between an outlet spout of the screening chamber, and the screening chamber itself. The plate further comprises a second portion having a valve opening there through, the valve opening being dimensioned and arranged within the second portion of the plate such that the plate may be positioned adjacent to the sidewall to allow fluid communication between the spout and the screening chamber through the spout opening. Preferably, the plate is movable in a plurality of positions including a closed position, wherein the first portion of the plate is arranged in communication with the sidewall to obscure essentially all of the spout opening such that the fluid communication between the spout and the screening chamber is essentially obscured by the plate, and an open position, wherein the second portion of the plate is arranged in communication with the sidewall such that the fluid communication between the spout and the screening chamber through the spout opening is not obscured by the plate.
As used herein, the term fluid communication implies the ability of the particles or material being screen separated to flow through a particular opening. Accordingly, wherein the first portion of the plate is arranged in the closed position such that the plate is in communication with the sidewall to obscure essentially all of the spout opening such that the fluid communication between the spout and the screening chamber is essentially obscured by the plate, the spout opening need merely be blocked (i.e., obscured) such that the material being screened is not able to pass from the screening chamber through the spout opening. The spout opening need not be blocked such that it is impermeable to gases, liquids, or the like, but need only stop at least a portion of the material being screened from passing from the screening chamber through the spout opening.
Turning now to the drawings, depicted elements are not necessarily shown to scale and like or similar elements are designated by the same reference numeral through the several views.
In the embodiment shown in
As shown in the embodiments of
As shown in the embodiment in
As shown in
Valve 10 may further include a top lip 38 dimensioned and arranged to receive another screen assembly 40, another sidewall 20, or other fitting and/or adapter such as an inlet port of the separatory shaker as shown in
As shown in the embodiment of
Accordingly, the instant valve does not add additional mass to the spout arm. The instant valve also does not result in accumulation of materials within the spout. By locating the attachment means external to the vibratory shaker, the valve may be rotated and thus opened or closed without requiring disassembly of the separatory shaker.
In an embodiment, a method to separate a plurality of particles comprises the steps of contacting the plurality of particles with a screen within a screening chamber of a separatory shaker, wherein a portion of the particles is retained on a surface of the screen and a portion of the particles flows through the screen, wherein the separatory shaker comprises a spout in fluid communication with a screening chamber of the separatory shaker through a spout opening disposed through a sidewall of the separatory shaker, wherein the separatory shaker comprises a valve of the instant disclosure. In an embodiment, the valve may be in the closed position, in the open position, or at least partially in the open position.
In another embodiment, the valve comprises a top lip dimensioned and arranged to receive another screen assembly, another sidewall, a fitting, and/or an adapter of the separatory shaker, and the separatory shaker comprises a plurality of valves in physical communication with a plurality of side walls, each stacked one on top of the other. In another embodiment, at least one of the plurality of valves is in the closed position, at least one of the plurality of valves is in the open position, or a combination thereof.
It should be understood, of course, that the foregoing relates to preferred embodiments of the invention and that modifications may be made without departing from the spirit and scope of the invention as set forth in the following claims.
This application claims priority to U.S. Provisional Patent Application No. 60/912,969, filed Apr. 20, 2007, the disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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60912969 | Apr 2007 | US |