The present invention relates generally to the field of sanitary-ware and more specifically to the streamlining of the structure and installation of toilets having a flush mechanism.
A toilet is a sanitation fixture used for the storing or disposal of human urine and feces. In developed countries, different forms of porcelain flush toilets are common: seats are usually used in the West while squat toilets are common in East Asia. These are connected to a sewer system in most urban areas and to septic tanks in less built-up areas.
A typical flush toilet is a vitreous, ceramic bowl containing water connected to a cistern for providing flushing water. The water in the toilet bowl is connected to a hollow drain pipe shaped like an upside-down U connecting the drain. One side of the U channel is arranged as a hollow siphon tube longer than the water in the bowl is high. The siphon tube connects to the drain. The bottom of the upside-down U-shaped drain pipe limits the height of the water in the bowl before it flows down the drain. The water in the bowl acts as a barrier to sewer gas entering and as a receptacle for waste. Sewer gas is vented through a vent pipe attached to the sewer line.
Historically the first flushing sanitary-ware toilet was suggested, ahead of his time, by Sir John Harrington in 1596, however, the lack of indoor plumbing in most residences barred its wide-scale adoption. It resurfaced two hundred years later when Alexander Cummings added the S-trap to it, a sliding valve between the bowl and the trap. The design and construction materials of the toilet have since evolved, however, traditionally the cistern and toilet bowl have been enclosed in distinctive housings. Furthermore they have either been physically distanced from each other, to take advantage of gravity for a cascade flush effect, placed for aesthetic considerations in visible proximity to one another in a monoblock style, or, alternatively, the cistern has been concealed within a wall in order to achieve a sleek look.
More recently, in the IN-TANK™ water closet manufactured by the company ROCA, the cistern has been integrated into the toilet bowl housing, thereby offering the sleekness of a concealed cistern, without the installation and maintenance implications of a hollow space in the wall. In order to achieve the integration of the cistern into the toilet bowl housing, the IN-TANK™ requires an electrical connection in order to power the air-pressure based technology of U.S. Pat. No. 8,615,822 (Vargas-1): ‘An air activated toilet flush system . . . wherein the system for supplying ambient air into the reservoir comprises an open air path therethrough permitting free passage of air between the reservoir and the ambient environment when the system for supplying ambient air is turned off for forcing the water from the cistern into the bowl, and a water connection for filling the bowl.’ Thus, while the commercially available IN-TANK™ avoids the installation complexity of a hollowed out wall space for fitting the cistern, it burdens the installation with an electrical connection, and moreover with one that is in proximity to a water supply. The power for the forcing the ambient air into the reservoir is aptly disclosed in Vargas-1: ‘wherein the system for supplying ambient air to the reservoir is powered by electrical power.’
U.S. Pat. No. 8,701,220 (Vargas-2) discloses a toilet with a cistern integrated into the toilet bowl, comprising ‘A jet powered toilet flushing system including: a toilet bowl; a reservoir; a fluid conduit between the reservoir and the toilet bowl; a jet inside the reservoir, the jet having a nozzle directed toward an entrance of the fluid conduit; a fill valve that supplies water to the jet; and a flow diverter in the reservoir, the flow diverter positioned to divert water flow: (a) from the jet nozzle into the entrance of the fluid conduit when the reservoir is full, or (b) from the jet nozzle away from the entrance of the fluid conduit and into the reservoir when the reservoir is empty.’, wherein ‘Prior to a flush (i.e.: when the reservoir is full), flow from the jet nozzle is sent directly into the fluid conduit. This causes the contents of the reservoir to be siphoned into the toilet bowl, flushing the toilet bowl.’ While Vargas-2 forgoes the reliance of Vargas-1 on electrically powered air pressure, it resorts to a jet powered water system that may suffer from inappropriate water pressure in the infrastructure of the installation site, and is also prone to clogging due to water impurities.
Furthermore, water conservation is becoming more and more important. In response to the need for water conservation, dual flush toilets have been developed. In a dual flush toilet, there are two user-selectable flush quantities. A small flush is used to dispose of liquid waste, while a large flush, typically twice the quantity as a small flush, is used to dispose of solid waste. It will be appreciated that water conservation includes both changing flush quantities and prevention of leak failures.
It is therefore a long felt need to provide a device and method that streamlines the structure, installation and maintenance of sanitary ware integrating the cistern into the housing of the bowl, that does not require electrical power and does not require special adaptation to differing on site infrastructure and does not suffer from unreliability or the maintenance woes of a jet powered system. And it would be very desirable to have such a device that permits different flush quantities.
The present invention relates to a water toilet structure and installation including a cistern and a flushing water tank adapted to occupy to an optimal extent the cavity or space inherently existing between the bowl on the one hand and the housing on the other hand, wherein the liquid within the tank is flushed into the bowl by means of an appropriately shaped flushing assembly solely powered by the mains water supply pressure, acting as an hydraulic pump.
There is, thus, provided, according to embodiments of the present invention, a Sanitary-ware coupled to a mains water supply, the sanitary-ware including a flushing assembly including a tank having a first chamber having a first volume and an inlet, and a second chamber having an outlet and a second volume, larger than the volume of the first chamber; the inlet coupled to a source of water at high pressure receiving a first quantity of water at an inlet pressure from the source; and a pressure exchange mechanism disposed between the first chamber and the second chamber, wherein a first quantity of water in the first chamber causes a second quantity of water in the second chamber, larger than the first quantity, to be pushed out of the second chamber through the outlet at a pressure lower than the inlet pressure by the pressure exchange mechanism. Preferably, the source of water at high pressure is a mains water supply.
According to some embodiments of the invention, the pressure exchange mechanism is a piston. According to alternative embodiments, the pressure exchange mechanism includes first and second rotors coupled by an axle.
According to some embodiments of the invention, the flushing assembly includes at least one tank including: a first chamber having a first cross sectional area and a first volume coupled to a water supply and configured to receive water from the water supply; a second chamber holding flushing water and having a larger cross sectional area and larger volume than the first chamber; and a flushing outlet; a water cistern having a one-way valve disposed between the cistern and the second chamber for selective flow from the cistern to the second chamber, and a flushing mechanism powered by water pressure from the water supply including a piston mounted in the larger cross section chamber of the tank, acting as a barrier between the first chamber and the second chamber, causing water from the larger chamber of the tank to flow out of the flushing outlet.
According to preferred embodiments, the flushing assembly includes two tanks.
There is also provided, according to the invention, a method for flushing a sanitary-ware bowl associated with a flushing assembly, the method including introducing a first volume of water under pressure from a high pressure water supply to a first chamber of the flushing assembly; applying pressure to a volume of water, larger than the first volume, in a second chamber of the flushing assembly by the first volume of water in the first chamber by means of a pressure exchange mechanism; dispensing flushing water under lower pressure, by the pressure exchange mechanism, from the second chamber of the flushing assembly into the bowl to flush the bowl; and re-filling the second chamber of the flushing assembly with flushing water.
According to embodiments of the invention, the method includes introducing a first volume of water from a mains water supply to a first chamber of a tank, the first chamber having a first cross sectional area and a first volume, applying pressure, by the water in the first chamber, to a piston mounted in a second chamber of the tank, the second chamber holding flushing water and having a larger cross sectional area and larger volume than the first chamber, chamber dispensing flushing water under pressure from the second chamber of the tank through a flushing outlet into the bowl to flush the bowl; and re-filling the second chamber of the flushing assembly with flushing water.
In order to better understand the invention and its implementation in practice, a plurality of embodiments will now be described, by way of non-limiting example only, with reference to the accompanying drawings, in which
The following description is provided, alongside embodiments of the present invention, so as to enable any person skilled in the art to make use of said invention and sets forth the best modes contemplated by the inventor of carrying out this invention. Various modifications, however, will remain apparent to those skilled in the art, since the generic principles of the present invention have been defined specifically to provide a device and method for the streamlining of the structure and installation of sanitary-ware having a flush mechanism.
Additional features and advantages of the invention will become apparent from the following drawings and description.
The present invention relates to a sanitary-ware water toilet having a bowl inside a housing, including a cistern and a water tank with a flushing apparatus, adapted to occupy the majority of the space between the bowl and the housing, wherein the water from the tank is flushed into the bowl by means of a flushing assembly solely powered by a high pressure water supply, preferably the pressure of the mains water supply, utilizing a pressure exchange mechanism. In some embodiments of the invention, the flushing includes a tank having a first chamber that is of a first volume, a second chamber having a larger volume than the first chamber, and a pressure exchange mechanism disposed between the first chamber and the second chamber. Typically, the first and second chambers are coupled to one another, however it is not necessary that there be flow communication between them. Thus, alternatively, the first and second chambers can be physically separated with the pressure exchange mechanism between them. Preferably, a controller is provided to direct the flow through the flushing assembly. Thus, water from the high pressure water supply enters the controller, passes through a selector and a manifold (described in detail below), and the manifold directs the water flow in one of a plurality of pre-defined flow paths, such as to one tank, to both tanks or to a cistern.
According to some embodiments, the pressure exchange mechanism includes a piston disposed in the second chamber, between the first and second chambers. The relatively high pressure of the smaller volume of water in the first chamber, coming from the mains water supply, causes the piston to be pushed through the second chamber and, in turn, to push the larger quantity of water out of the larger chamber. In this way, the higher pressure of the water in the smaller chamber is spread over the larger surface area of the piston, which acts on the larger volume of water at lower pressure. In these embodiments, the larger chamber, which serves as a cylinder for the piston, as well as the piston, can have a cross-section of virtually any closed shape, not only round.
In other embodiments of the invention, the pressure exchange mechanism includes a tank having a first chamber that is of a first volume and a second chamber of larger volume than the first chamber. In these embodiments, the pressure exchange mechanism further includes a first rotor rotatingly disposed in the first chamber and a second rotor, of larger diameter, rotatingly disposed in the second chamber, where the first and second rotors are mounted on the same axle. Alternatively, any other mechanism can be utilized that permits a small quantity of water under relatively high pressure from the mains water supply to move a larger quantity of water under lower pressure.
Referring now to
Preferably, a controller (20), here illustrated as a two positions flushing amount selector, is installed. The controller (20) can be any suitable conventional selector, preferably an hydraulic selector. The controller (20) is connected to the system as by pipes (20a) and (20b) via a conveying pipe (25b). Conveying pipe (25b) is connected to the mains water supply by an inlet valve (23) with a pressure reducer. A user interface, such as one or two command buttons (21), is provided to activate the flushing assembly and permit a user to select a desired quantity of flushing water.
The wall plate (29) is adapted to be fastened on its one side to a supporting wall (see
The controller (20) includes a pair of hydraulic timers (known per-se) (not shown) and a user interface for regulating the amount of water flushed from the piston flushing assembly to the bowl, such as a command button (21) for the user to activate the desired selection. Pushing the command button for a pre-defined time, say, 5 seconds, will permit a flow of water under pressure into the smaller chamber sufficient for flushing half the quantity of water in the tank, whereas pushing the command button for a prolonged period will result in a longer inflow of water under pressure to permit flushing with the entire quantity of water in the tank. Alternatively, two flushing buttons can be provided, if desired.
Reference is now made to
Recesses (38) are provided at either side of the housing and are adapted to receive one of the supporting prongs (28a, 28b) extending outwardly from mounting plate (29). The second chambers (34) of the tanks serve as cylinders for a pair of shaped pistons (59), seen in
Thus, the flushing assembly includes the pistons (59) and the tanks (34), (39). The second chambers (34) each have a flushing outlet. The flushing assembly also includes a water ejection nozzle (60) coupled by a conduit to the flushing outlet for rinsing the bowl (16). In this embodiment, water ejection nozzle (60) extends into circumferential channel (17b), which extends around the interior of the bowl forming a rim, described in detail below with reference to
Operation of the flushing system of the sanitary-ware of these embodiments is as follows. In general, the flushing mechanism is powered by water under pressure from the mains water supply flowing into the first chamber of the tanks. The flushing assembly includes the piston mounted in the second, larger cross section chamber of the tank, acting as a barrier between the first chamber and the second chamber, that is pushed by the water pressure in the first chamber of the tanks, causing the water in the second chamber of the tank, which is under lower pressure than that in the first chamber, that is sufficient to push the water out of the flushing outlet by the piston and into the bowl.
Reference is now made to
When the second chamber (34) of the tank is full, prior to flushing (
It will be appreciated that the inlet water pressure inside first chambers (39) is exchanged to lower pressure of the water in the second chamber (34). However, this lower pressure is still higher than the water pressure in conventional toilet flushing systems that depend on gravity for the flushing power.
Once a flushing cycle is completed (
Reference is now made to
Once a flushing command is initiated by means of the flushing amount selector in controller (20), a portion of the mains water is diverted through the float valve (82) and a selector pipe (83) and enters the upper chamber (93) of the main cylinder housing (92). In this way, the high mains water pressure is applied to the upper side of plunger (97) acting on piston (94), thereby switching the position thereof to that shown in
In a preferred embodiment of the present invention, the water pressure regulator (23′) (or the pressure regulator in valve (23)) at the inlet to the system reduces the pressure of the mains water, typically 5-10 atm. to a preferred, fixed pressure (e.g., 1 or 2 atm.) suitable for stably operating the flushing system according to the invention. Alternatively, any other source of water under suitable fixed pressure can be utilized.
It is a particular feature of the present invention that a relatively small quantity of water under a controlled, relatively low pressure (say, 1 or 2 atm.) (relative to the mains pressure) is effective to flush a substantially large amount of water. The water pressure acting on the small quantity of water becomes lower pressure acting on a larger body of water, as it pushes the piston or rotates a rotor to flush out the water.
Numerous changes, variations and modifications may be applied to the invention as so far exemplified. Hence, there can be provided heating means (symbolized by (11) in
It will be appreciated that not only retrofit sanitary ware can utilize the flushing assembly of the present invention. Rather, sanitary-ware toilets and bidets can be designed for ease of insertion and removal of the flushing apparatus and, in particular, the control or selector mechanism that directs the flow of water in the sanitary-ware. It will be appreciated that since the bowl and the flushing apparatus of the present invention are all contained aesthetically within the housing, the housing can be mounted on a wall in any suitable fashion or can be free-standing on a floor, as opposed to conventional sanitary ware, where the flushing apparatus is disposed above the bowl or inside a wall. The sanitary ware of the present invention merely requires connection to a high pressure water supply, such as the incoming mains water supply, and to the outgoing sanitary pipe infrastructure.
Referring now to
The flushing assembly of this embodiment, generally denoted (118), includes a water cistern (135) and one or two water tanks (130), each holding a pressure conversion mechanism. Each tank (130) includes a first chamber (139) of smaller cross section and volume for receiving a small volume of water under pressure, preferably from the mains water supply, and a second chamber (134), of larger cross section and volume, for holding and dispensing the flushing water, for flushing a larger quantity of water at a lower pressure. It will be appreciated that the first chamber corresponds to the first chamber (39) of the embodiment of
The flushing assembly also includes a flushing water conduit (160) for moving the water into the bowl to rinse the bowl (116). In this embodiment, flushing water conduit (160) extends to the inner wall of the bowl and cleans it by means of the water flow.
The sanitary ware further includes a controller (120), here illustrated as having a two positions flushing amount selector (121) for controlling the direction and quantity of fluid flow through the flushing apparatus. Controller (120) is coupled to a manifold (182) (
The controller (120) can be any suitable conventional selector, preferably an hydraulic selector and/or can be the selector (20) described above with regard to
A controller (170) and a compatible manifold (182), according to embodiments of the invention, are illustrated schematically in
Operation of the flushing system of this embodiment of the sanitary-ware is as follows, with additional reference to
When the larger cross section chamber (134) of the tank is full, prior to flushing (the top piston in
It will be appreciated that the high water pressure inside chamber (139) of smaller volume is exchanged for lower pressure acting on the piston (159) which, in turn, acts on the larger volume of water in chamber (134) at lower pressure. However, this lower pressure is still sufficiently high to provide rapid and thorough flushing of the toilet bowl, using less water than is required in conventional flushing systems.
Once a flushing cycle is completed (the bottom piston in
It will be appreciated that, since the outlet pipe (194) from the siphon (113′) is formed as part of the removable flushing apparatus, the height of the bottom wall of the outlet pipe can be selected so as to permit rapid and efficient outflow of the flushing water while still preventing the ingress of unpleasant smells into the siphon. See, for example,
The sanitary-ware according to the invention has been described above with relation to a pressure exchange mechanism including a piston disposed in a housing between a small volume chamber and a larger volume chamber. Alternatively, the flushing assembly can include two housing chambers, one holding a small rotor in a first chamber holding a first quantity of water and the second chamber holding a larger rotor and holding a larger quantity of water. In this case, the pressure exchange mechanism is the common axle on which the small rotor and the larger rotor are mounted for rotation. The two housing chambers can be separated by a fixed wall having an aperture therethrough for receiving the axle.
While the invention has been described with respect to a limited number of embodiments, it will be appreciated that many variations, modifications and other applications of the invention may be made. It will further be appreciated that the invention is not limited to what has been described hereinabove merely by way of example. Rather, the invention is limited solely by the claims which follow.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/IL2016/050790 | 7/20/2016 | WO | 00 |
Number | Date | Country | |
---|---|---|---|
62194304 | Jul 2015 | US |