The present invention relates to methods and apparatus for the sanitation and surface disinfection of edible produce such as lettuce, spinach and other leafy vegetables and fruits and vegetables such as apples, plums, pears, tomatoes having a protective skin.
The lettuce, spinach and other leafy vegetables commonly used in salads frequently contain e-coli, salmonella, listeria or other bacteria. Food preparers often rinse/wash the vegetables with water and even detergents in an effort to reduce germs. This thorough washing of the leafy vegetables results in undesirable retention of the washing fluid and devices that spin or press the vegetables to drain the excess washing fluid have been adopted to keep the vegetables from becoming soggy or mushy.
To avoid the necessity for washing vegetables in an attempt to remove dirt, germs and pesticides, many consumers purchase their vegetables in pre-washed “bagged” containers. While convenient, bagged vegetables products require more handling than “whole” products and more surface area is exposed to bacteria downstream in food processing and preparation.
The germ killing nature of ultraviolet “C” radiating lamps (253.7 nm) and ozone (O3,3+) are well known. The anti-oxidant nature of ozone is also well known. UV-C Lamps that simultaneously radiate at 185 nm are known to create ozone, thus providing germ killing and anti-oxidation with a single source. Attempts to market bagged “irradiated” or sterilized vegetables recently have been made but have not been successful because the taste and appearance are affected adversely. In addition, the food may be recontaminated in further processing.
The present invention includes a centrifuge for removing excess water from the vegetables by centrifugal force. The removal of this excess moisture also allows the surface of the vegetables to be penetrated by UV-C energy. Following the drying process, the vegetables are irradiated with UV-C energy within the centrifuge for a period of time sufficient to reduce the concentration of common bacteria, e.g., e-coli, by up to 99% on lettuce, spinach and other leafy vegetables. The spinning continues for a period of time sufficient for the ozone generated by the radiation at 185 nm to detoxify the produce and then to dissipate or to attach harmlessly to the produce, after which the produce may be removed from the centrifuge.
Many other objects and advantages will be apparent from the following detailed description of preferred embodiments when read in conjunction with the appended drawings.
Referring now to the drawings wherein like numbers have been used for like elements,
A plurality of single-ended lamps 26, desirably four, are mounted on the wall between the two compartments and extend horizontally adjacent the corners of the centrifuge compartment. These lamps are UV-C generating sources for generating radiation in the UV-C and ozone causing frequency bands, e.g. 253.7 nm and 185 nm. These lamps are fluorescent in the preferred embodiment but other conventional sources may be employed, e.g., light emitting diodes (“LED's”). Fluorescent or LED sources that are opaque to the transmission of ozone in that they emit energy at 253.7 nm but not 185 nm may also be used. The operation of the sources 26 is controlled by the controls 24 in the smaller compartment.
The larger and centrifuge containing portion of the housing 10, including the doors, is opaque to UV-C energy so that the UV-C energy is contained within the housing. All doors are provided with suitable seals to contain the ozone within the housing.
As shown in
A drip pan 28 (shown in
In operation, the basket may be removed from the housing. The vegetables may be washed with water or other suitable washing fluid and placed in the basket 18, and the basket 18 then placed within the centrifuge. Alternatively, produce such as leafy vegetables may be dropped through the open top door 12 of the housing 10 into the wire basket 18 with the end door 16 closed and latched by clasp 19.
A removable drip pan 2 is provided beneath the basket 16 in the centrifuge housing to accumulate washing fluid removed from the produce.
The centrifuge may then be operated to rotate the basket 18 to remove excess washing fluid. The radiation sources 26 can be energized simultaneously with or following a predetermined period of rotation for washing fluid removal. A small fan (not shown) may be added to circulate air through the centrifuge to aid in the drying of the produce. The fan may be mounted in any of the centrifuge housing walls to draw air into the centrifuge, and an exhaust opening is desirably provided in the centrifuge wall facing the fan. Suitable conventional interlocks may be provided to insure that the fan will operate and the exhaust opening opened when the centrifuge is in use but not when the UV-C and/or ozone generating source is enabled.
The rotation of the basket in the irradiation/oxidation field desirably continues for a period of time after which the sources 26 are extinguished. The basket 18 desirably continues to rotate for a sufficient time to allow the ozone generated to adhere harmlessly to the surface of the produce. After this period, an indicator light and/or sonic indicator on the control panel 22 may indicate that the end door 16 of the housing may be safely opened and the produce removed from the centrifuge basket 18.
Any suitable conventional control circuit, desirably programmable, may be used to vary the duration and cycle of the appliance.
Once the centrifuge basket 16 is removed, the drip pan 28 may be removed to empty the washing fluid and for cleaning.
The present invention may also be used in a static or non-rotating mode for foods such as apples, pears, plums tomatoes, etc. which are protected from internal contamination by a skin and where it is desirable to destroy the germs on the skin without bruising the fruit or vegetables.
While the foregoing is a description of preferred embodiments, many variations and modifications will naturally occur to those of skill in this art from a perusal hereof. The invention is therefore not to be limited to the embodiments disclosed, but defined only by the claims when accorded a full range of equivalents.
Applicant claims the priority of Provisional Application Ser. No. 60/999,230 filed Oct. 12, 2007.
| Number | Date | Country | |
|---|---|---|---|
| 60999230 | Oct 2007 | US |