The present invention relates to a sash lock for a sash window.
Sash locks for double hung window assemblies are commonly known in the art. A double hung window assembly generally has an upper sash window and a lower sash window within a master frame. Typical sash locks draw opposed frame members of the sash windows together and lock the sashes preventing them from sliding within the master frame.
No known sash locks include a cam having one or more retaining protrusions that increase surface engagement between the cam and an actuator arm, thereby providing a more robust engagement between the two parts, minimizing alignment displacement between the two parts, as well as providing a more robust design for assembly.
The present invention provides these features, as well as other features that solve problems with known sash locks.
A sash lock is provided for a sash window assembly.
The sash window assembly includes an upper sash window and a lower sash window. Each of the sash windows are mounted within opposed guide rails on a master frame wherein at least one of the sash windows is slidable within the frame relative to the other sash window. The sash lock includes a keeper for mounting on a base rail of one of the sash windows. The keeper includes a keeper surface. The sash lock also includes a locking assembly for mounting on an adjacent top rail of the other of the sash windows. The locking assembly includes a housing having an aperture, an actuator arm having a shaft disposed along a rotational axis and within the aperture of the housing, and a cam having a cam surface for engaging the keeper surface of the keeper. The cam also includes at least one protrusion extending transversely in relation to the bearing surface to engage the shaft of the actuator arm.
According to another aspect of the invention, the keeper, the housing, and the actuator arm are formed of a plastic material and the cam is formed of a metal material.
According to another aspect of the invention, the shaft includes at least one slot peripherally disposed about a blind hole of the shaft that correspondingly engages with the at least one protrusion of the cam.
According to yet another aspect of the invention, the at least one peripherally-disposed slot defines at least one shaft portion peripherally disposed about the blind hole, wherein the at least one shaft portion deflects and squeezes the at least one protrusion of the cam in response to advancement of a screw disposed within a thru-hole of the cam and the blind hole of the shaft when torque is applied to the screw during assembly.
These and other aspects of the invention are exemplified by the drawings and description herein.
a is a top plan view of the sash lock of FIG. 1.
b is a cross-sectional view of the sash lock taken along line 2b—2b in
c is a cross-sectional view of the sash lock taken along line 2c—2c in
a is a perspective view of a keeper of the sash lock of
b is a top plan view of the keeper of
c is a front elevation view of the keeper of
d is a bottom plan view of the keeper of
a is a perspective view of a housing of a locking assembly of the sash lock of
b is a perspective view of the housing of
c is a cross-sectional view of the housing of
d is a detailed view of
a is a top plan view of an actuator arm of the sash lock of
b is a front elevation view of the actuator arm of
c is a bottom plan view of the actuator arm of
a is a perspective view of a cam of the sash lock of
b is a top plan view of the cam of
c is a bottom plan view of the cam of
d is a cross-sectional view of the cam taken along line 6d—6d in
While this invention is susceptible of embodiment in many different forms, there are shown in the drawings and will herein be described in detail preferred embodiments of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspect of the invention to the embodiments illustrated.
A sash lock 10 for a sash window assembly 12 is illustrated in
As shown in
The keeper 26 and the locking assembly 28 are shown locked together in
The keeper 26, the housing 30, the actuator arm 34 and the shaft 38 are formed of a plastic material. The plastic material is preferably a glass-filled polypropylene, glass-filled nylon, or a blend of glass-filled polypropylene and nylon. In one preferred embodiment, the plastic is a blend of polypropylene, nylon and glass additives such as glass fiber and glass bead. Additives for impact and weathering performance may also be used. Other plastic materials can also be utilized. The cam 36 is formed of a metal, preferably zinc or a zinc alloy. Other metals may also be used.
As shown in
The shaft 38 has a screw-receiving aperture or blind hole 38c to receive a metal screw 38d, as shown in
Referring to
The end surfaces 46 of the protrusions 40, and interior surfaces of the blind hole 38c defined by each of the shaft engagement portions 44, together provide surface engagement for the screw 38d. The screw engagement is shown in
Referring to
The three shaft engagement portions 44 of the shaft 38 deflect and squeeze the projections 52 of the cam 36 in response to advancement of the screw 38d disposed within the thru-hole of the cam and the blind hole of the shaft 38 when torque is applied to the screw 38d during assembly. As the screw advances, the shaft engagement portions 44 press against the side surfaces 53 to provide a robust engagement of the actuator arm 34 to the cam 36.
As further shown in
The present invention provides a robust assembly having enhanced engagement between the actuator arm 34 and the cam 36 through increased surface engagement between the shaft engagement portions 44 and the protrusions 40 and the projections 52, as well as increased surface engagement with the screw 38d. This enhanced engagement resists unwanted movement between parts. Undesirable rotational movement is prevented between the shaft 38 of the actuator arm 34 and the cam 36 when a force is applied to the actuator arm 34 to rotate the cam 36. Furthermore, the protrusions 40 and the projections 52 can also be utilized as locating or keying features during assembly of the sash lock 10,50.
While the specific embodiments have been illustrated and described, numerous modifications come to mind without significantly departing from the spirit of the invention and the scope of protection is only limited by the scope of the accompanying Claims.
This Application is a continuation-in-part of application Ser. No. 09/961,501, filed Sep. 24, 2001 now U.S. Pat. No. 6,568,723.
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Number | Date | Country | |
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20030151262 A1 | Aug 2003 | US |
Number | Date | Country | |
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Parent | 09961501 | Sep 2001 | US |
Child | 10337181 | US |